background image

For increasing the efficiency, a delay of the exhaust gases was made by using special 
turbulators who will increase the thermal transfer. 
 

3.5 Boiler/ burner cleaning interval. 

Depends on the content of inorganic ash from the pellets which is specified in the (DIN Plus) 
quality certificate of those. 
Normally  this  should  be  between  0,03  -1  %  but  not  to  surpass  1  %  so  at  100  Kg  pellets  it 
should result 1 Kg of ash. 
So  at  a  consumption  of  30  Kg/day  it  is  recommended  to  clean  the  boiler  after  10  days  of 
continuous function of the boiler when the amount of ash in the boiler is over the burner level 
preventing blocking it with ash which is over 3 Kg, if the ash content is greater the cleaning 
should be done more often. 
Request quality certification and test bulletins from the pellet producers and use only pellets 
certified with DIN + and an ash content under 1% and humidity between 6-10%. 
The calorific power is another very important factor on which the performances of the burner 
and the boiler depend. 
 
The  burner  may  work  for  7-10  days  with  no  need  for  cleaning  if  used  pellets  certified  with 
DIN+. 
For  a  function  without  problems  (low  consumptions  and  optimal  thermal  transfer),  we 
recommend cleaning the burner every 2-3 days and the system after the following timetable: 
 

NOTE: 

No  welding  works  may  be  done  to  the  installation  until  the  electric  power  is 

disconnected and the electronic plate (the burner) removed. 

 

 

 

According the pellets type, it is compulsory to clean the boiler every week or every 2 weeks. 
First stop the power by pressing the on /off button (This should be done after the fire is off). 
The  boiler  door  should  be  open  together  with  the  ashbin  from  below  and  the  ash  from  the 
base  of  the  boiler  is  removed  with  the  poker  like  in  the  picture  above  the  ash  should  fall 
directly into the ash bin. 

Summary of Contents for PELLET STAR

Page 1: ...PELLET STAR PELLET STAR Bio Unit INSTRUCTION MANUAL ver 1 1...

Page 2: ...PELLET STAR BOILER INSTRUCTION MANUAL ver 1 1...

Page 3: ...boiler is a fail proof product made of the highest quality materials by a large known and reliable production factory THERMOSTAHL guarantees satisfaction for the customer Please read this Operation a...

Page 4: ...the flame s surveillance The stainless turbulators delay the burnt gases from the boiler towards the chimney and increase the thermal transfer The exhausts evacuation from the boiler to the chimney i...

Page 5: ...he boiler There are 3 models available and suitable with the boilers The models are MPB 35 MPB 50 and MPB 80 The heat output of the burners are 10 35kW 25 50kW and40 80kW and it is adjusted depended o...

Page 6: ...a defect but assures a starting without problems after the transition time finishes it guarantees that no unburned remains are accumulated in the burner blocking in this way the tray with holes for t...

Page 7: ...ly pellets certified with DIN and an ash content under 1 and humidity between 6 10 The calorific power is another very important factor on which the performances of the burner and the boiler depend Th...

Page 8: ...Efficiency 92 92 92 92 91 91 91 91 91 91 CE Certification Instit ISCIR CERT Dimensions Length mm 800 800 900 1000 1100 1100 1200 1300 1400 1500 Width mm 570 570 570 570 570 620 620 620 620 620 Height...

Page 9: ......

Page 10: ...r is also provided with a special flange adapted for mounting a pellet or a diesel burner if so is desired Meanwhile it is compulsory that this flange to be well fitted so there will be no smokes comi...

Page 11: ...f operating the boiler Space dimensions We advise that the boiler installation must be made in such a way that there is enough space for easy cleaning and maintenance Boiler must be installed on horiz...

Page 12: ...dry powder and next to the door a portable extinguisher g with a safe chimney with an adequate section h with a smoke detector installed on the ceiling in case the building is designed with a fire al...

Page 13: ...that height with at least 1000 mm except the chimneys placed at a distance smaller than 3000 mm of these elements in this case the difference may be reduced to 500 mm At the roofs with a steep 20 the...

Page 14: ...immediately the burner So the risk of vaporizing of the water at temperatures above 90 C is avoided For the system to restart its function we must wait for about 5 minutes while the pump will remain...

Page 15: ......

Page 16: ...type expansion tank 3 3 bar safety set safety valve automatic air vent manometer 4 5 Circulator and 3 way safety valve 6 Y type strainer 7 Filter 8 Automatic feeling with manometer 9 Filter 10 Indire...

Page 17: ...Circulator and 3 way safety valve 6 Y type strainer 7 Filter 8 Automatic feeling with manometer 9 Filter 10 Buffer tank 11 TP safety valve 12 Heating and DHW Circulator 13 3 way diversion valve 14 Ind...

Page 18: ...be removed If a correct maintenance isn t done properly then problems would arise such as Efficiency decrease Increase of fuel consumption Increase of burnt gas temperature Soot sediment Decreased dra...

Page 19: ...actions you must take when a problem should arise In the left column you may find the problem and in the right the solution for it Lack of electric power the water in the boiler is boiling In case th...

Page 20: ...the superior level in the burner tray Watch it for a time so that the level will not be too high and unburnt pellets may result The eye slit glass gets excessively dirty Check if there is not too much...

Reviews: