Thermoscreens C series Installation, Operation & Maintenance Instructions Manual Download Page 14

 

4001160-6 UK 

 

Page 14 of 16 

 

 

 

 

 

Commissioning 

 

Set the discharge grille vanes so they point straight downwards over the doorway.  Once 
the air curtain is functioning check that the fans operate at Low, Medium and High 
speeds, that there is no excessive mechanical noise coming from the fans and that all 
fans are working.  If the unit is electric or water heated check that the air stream from the 
discharge grille warms up across the whole length of the air curtain when heating is 
selected.  Check that heating increases as higher heat is selected and feel to see that 
the warm air stream is reaching across the doorway with door open or closed.  If 
necessary the vanes of the discharge grille can be angled either inwards or outwards if 
this gives better penetration/warming of any incoming draughts.  If an Ecopower 
controller is being used check its operation in Manual Mode.  Then select Auto Mode and 
increase the heating set point until the air stream warms up.  Reduce the heating set 
point until the air stream goes cold.  
Explain to the end user that the doorway should be closed whenever possible but that 
during times of high pedestrian use it will become effectively ‘open doorway’. The air 
curtain serves an essential purpose by saving energy and providing comfort to the 
occupants when compared to an open doorway with no air curtain fitted. 
Before leaving site it is important that the air curtain installation is “Handed-Over” to the 
end user or his representative and the operation of it is fully explained and that they 
understand how it operates.  Explain also the service intervals and that the unit must be 
regularly cleaned and if it has filters fitted that these require regular cleaning or 
replacement. 

 

 

Fault Conditions 

 

In the event of a fault the thermal cut out(s) 

(Note: If the mains supply is isolated during 

operation then the thermal cut outs may operate)

 or internal fuses may operate. The 

thermal cut out(s) are located on the top face of the unit directly above the element 
banks (one on the 1 & 1.5m and two on the 2m model).  For Ecopower units two internal 
electrical fuses are located on the Ecopower board; 6.3A (T) supplies the fan motors 
within the air curtain and 125mA (F) controls the operation of the Ecopower board. For 
Ambient and Standard LPHW units the fuse is located within the control panel at the left 
hand end of the air curtain. 

 

If for an electric heated air curtain an overheat fault occurs, or if J2 link is missing for 
LPHW models, the LED’s on the remote control will flash and the Ecopower board status 
LED on the board will be permanently red to indicate a fault.   

 

In the case of a fault condition (refer to flowchart) do not attempt to reset the thermal cut 
outs or replace the fuses, arrange for a Thermoscreens appointed technician or certified 
electrician to attend the unit to investigate the reason why the thermal cut outs/fuse(s) 
have operated.  Once the cause has been determined and rectified, they will 
reset/replace the thermal cut out/fuse and function test the unit. 

 

 

PCB Status

 

 

Fitted on the PCB board inside of the air curtain is an LED shown as LED1 on wiring 
diagrams that will indicate the Ecopower control status. 

 

1.    LED flashing green – operation normal. 
2.    LED flashing red – low supply voltage or controller not plugged into Ecopower  
      motherboard. 
3.    LED permanently red – thermal cut outs open circuit (electrically heated models) or   
      J2 link missing (LPHW models).  Remote Control LED’s will also flash to indicate the  
      thermal cut-out(s) has operated or J2 link is missing.   

 

Note to reset the thermal cut outs please refer to Fault Conditions section detailed above. 

Summary of Contents for C series

Page 1: ...ION MAINTENANCE INSTRUCTIONS PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING INSTALLATION Thermoscreens Ltd St Mary s Road Nuneaton Warwickshire England CV11 5AU Email sales thermoscreens com Tel 44 0 24 7638 4646 Fax 44 0 24 7638 8578 www thermoscreens com ...

Page 2: ...l Brackets Fixing Bolts additional bracket and bolts supplied for C1500 C2000 models Note Optional filters are available on Water and Ambient models only and are packed separately If anything is missing or damaged please contact your place of purchase immediately For your records Date of Purchase Place of Purchase Serial Number For warranty purposes proof of purchase is necessary so please keep a ...

Page 3: ...t see table 1 Step 1 Refer to Figure 1 for mounting details and drill the wall accordingly Step 2 Screw in the top bolts leaving a small gap between the head and the wall lower the unit onto the bolts via key hole slots in the top of the wall brackets and then screw in the bottom bolts Step 3 Ensure all fixing bolts are tightened to stop the unit being lifted off the wall Ceiling Suspension 6mm th...

Page 4: ...r 25mm gland Electrical supply inlets C1500 C mm N A E mm F mm D mm N A 161 710 B mm A mm C1000 1137 908 275 Rp 1 2 1 2in BSP female LPHW connections 964 704 161 874 1748 604 170 1208 21 120 1928 2200 C2000 1408 1669 M6 inserts C B A C 198 100 min 220 E D E 33 F 75 Figure 1 ...

Page 5: ...lectrical supply the unit requires a neutral connection 3N Cable glands used for the Electrical Input must be rated IP21 or higher Table 1 Air Curtain Electrical Supply V ph Hz Rated Power Input kW Current per phase A Heat Output kW Weight kg C1000A 230 1 50 0 15 0 7 N A 15 C1500A 230 1 50 0 20 0 9 N A 21 C2000A 230 1 50 0 25 1 1 N A 31 C1000W 230 1 50 0 15 0 7 6 0 18 C1500W 230 1 50 0 20 0 9 9 0 ...

Page 6: ...s isolation valves are fitted in the flow and return pipework When fitting the 3 port valve ensure that the pipe connections are fitted as detailed below and are in accordance with the manufacturers leaflet supplied with the valve Air Curtain Water Flow Rate l s 82 72 C Coil Water Pressure Drop kPa C1000W 0 14 2 77 C1500W 0 21 6 74 C2000W 0 29 13 40 Ambient Models Ambient units are supplied with a...

Page 7: ...x M3 5 mounting screws not provided With the cable RJ plug locking clip lying nearest to controller PCB connect the RJ plug to the RJ socket on the board Note For controller DIP switch options refer to Ecopower Plus Remote Control Operation and DIP Switch Settings Refit the controller front case to the back case The air curtain end of the control cable should be connected to one RJ socket fitted e...

Page 8: ...ins where some units can blow cold air whilst others can blow warm air because they currently all refer to their own air sensor for control of the heat output of each air curtain The master air curtain need not be the one that the wall control is plugged into This dip switch setting must also be used for Global Switching Master Slave via the INHIBIT terminal see next page As supplied the default s...

Page 9: ...need connect the remote contact to only one of them to turn all units on and off in the master slave system For global switching to work on the slave units need to set DIP3 Option see previous page on the unit that the remote contact is wired to and have previously turned the unit on with the wall switch As supplied a wire link will be fitted to the terminal block on every unit For summer settings...

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Page 13: ...o dissipate excess heat DIP Switch Settings At the back of the Ecopower Plus remote control PCB there are four DIP switches see above that provide the following optional features DIP1 Restart on Power Up If electrical supply to the air curtain is interrupted upon restoring electrical supply the customer s settings on the remote control will be retained The default is with this feature ON DIP2 Stop...

Page 14: ...or replacement Fault Conditions In the event of a fault the thermal cut out s Note If the mains supply is isolated during operation then the thermal cut outs may operate or internal fuses may operate The thermal cut out s are located on the top face of the unit directly above the element banks one on the 1 1 5m and two on the 2m model For Ecopower units two internal electrical fuses are located on...

Page 15: ...act Installer Service Agent to investigate why thermal cut out s have operated Service Agent to reset thermal cut out s Contact Installer Yes No Yes Yes No No No Yes Yes No No Is Electrical Power switched on Are the fans operating correctly Is the unit discharging warm air Check if thermal cut out s have tripped Electric Heated only Do the LED s light up on the remote control Is the remote control...

Page 16: ...in please note that the motor s are permanently lubricated and require no additional lubrication If filters are fitted ensure these are regularly inspected and cleaned or replaced All dirty or blocked filters should be immediately replaced Once the air curtain has been cleaned check all electrical connections within the unit ensuring terminals are tight and that crimped connections have not become...

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