Thermos 461644304 Use And Care Manual Download Page 9

CAUTION

FACT:

Sometimes spiders and other small insects climb into

the burner tubes attached to the burners. The spiders spin
webs, build nests and lay eggs. The webs or nests
can be very small, but they are very strong
and can block the flow of gas. Clean
burners prior to use after storing, at the
beginning of grilling season or after a period
of one month not being used.

NATURAL HAZARD • SPIDERS

Spider guards are on the air intakes in an effort to reduce this
problem, but it will not eliminate it! An obstruction can result
in a "flashback" (a fire in the burner tubes). The grill may still
light, but the obstruction does not allow full gas flow to the
burners.

Smell gas.

Burner(s) will not light.

A small yellow flame from burner (should be blue).

Fire coming from around or behind control knob.

Follow the “

” instructions.

Clean burners often. Use a 12” pipe cleaner to clean out the
burner tubes. You may also force a stream of water from a
hose nozzle through burner tubes to clean them.

IF YOU EXPERIENCE THE FOLLOWING:

1.

2.

3.

4.

STOP!

Immediately turn off gas at LP tank!

SOLUTION:

Wait for grill to cool.

Cleaning The Burner Assembly

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP tank is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer.

• Store grill indoors ONLY if LP tank is turned off and

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

” instructions before starting grill.

Cleaning the Burner

Assembly

Cleaning The Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1.
2.

Remove cooking grate, VapoRISER Bar, and grease cup.

3.

Disconnect ignitor wire from burner electrode and remove
the two burner screws from beneath grill bottom.

4.

Carefully lift burner assembly up and away from valves.

5.

Clean ceramic portion of electrode with rubbing alcohol and
a swab.

6.

Clean outside of burner with soap and water. Lay burner
upside down on a flat surface, insert garden hose to force
water through tubes. Make sure water comes out of all
burner holes. Open clogged holes with a thin wire. Shake
out excess water and examine holes. Due to normal wear
and corrosion, some holes may become enlarged. If any
large cracks or holes are found, replace burner.

7.

If grill is to be stored, coat burner lightly with cooking oil.
Wrap in protective cover to keep insects out.

8.

If not storing grill after cleaning, replace burner into grill
bottom.

9.

Attach burner to grill bottom with screws and attach ignitor
wire to burner electrode

10. Reposition VapoRISER Bar and cooking grate. Attach clean

grease cup beneath grill bottom.

11. Before cooking again on grill, perform a “Leak Test” and

“Burner Flame Check”.

Turn gas off at control knobs and LP tank.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations below.

Do not use ceramic briquets or charcoal in your gas
grill.

s

Valve

Burner Tube

461644304 • 9

Summary of Contents for 461644304

Page 1: ... instructions with consumer Keep this manual for future reference 461644304 USE CARE MANUAL N WARNING Read this manual before cooking on grill Failure to follow all manufacturer s instructions could result in fire or explosion which could cause property damage personal injury or death Combustion by products produced when using this product contain chemicals known to the State of California to caus...

Page 2: ...cal cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result in a safety hazard DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently ha...

Page 3: ...tail establishment from which it was purchased or to any retail establishment selling this product in order to obtain performance under this warranty This warranty does not include the cost on any inconvenience or property damage due to failure of the product and does not cover damage due to misuse abuse accident damage arising out of transportation of the product or damage incurred through commer...

Page 4: ...ank used with your grill must meet the following requirements Use only LP tanks equipped with this type of valve Use LP tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT See LP tank collar for marking LP ta...

Page 5: ...Tank Exchange LP Tank Leak Test Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test must be repeated each time LP tank is exchanged or ...

Page 6: ...r or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak close LP tank valve and call LP gas supplier or your fire department immediately Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 3 Correct before proceeding 4 Be sure regulator is tightly connected to LP tank Completely ...

Page 7: ...all control knobs and LP tank valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for side shelves is 10 lbs The grease cup be attached to grease clip and emptied after each use Do not remove grease cup until grill has completely cooled If you notice grease or other hot material dripping from grill onto ...

Page 8: ...t painted at the factory Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Because of glass like composition m...

Page 9: ... off and disconnected removed from grill and stored outdoors When removing grill from storage follow instructions before starting grill Cleaning the Burner Assembly Cleaning The Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 2 Remove cooking grate VapoRISER Bar and grease cup 3 Disconnect ignitor wire from burner e...

Page 10: ...1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh sho...

Page 11: ...e turn until solid stop Tighten by hand only do not use tools Clear burner tube s Sudden drop in gas flow Sudden drop in gas flow After grill cools remove and clean all parts Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Desig...

Page 12: ...A Division of W C Bradley Co Columbus GA 31902 ...

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