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DANGER:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.

Continued on next 
page.

Possible Cause

Possible Cause

•Damaged hose.

•Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

•Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

•Electrode cracked or broken; “sparks at 

crack.”

•Electrode tip not in proper position.

•Wire and/or electrode covered with 

cooking residue.

•Wires are loose or disconnected.

•Wires are shorting (sparking) between 

ignitor and electrode.

Prevention/Solution

Prevention/Solution

•Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

•Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

•Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

•Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease cup, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner (if featured):
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

•Clean wire and/or electrode with rubbing alcohol and clean swab.

•Reconnect wires or replace electrode/wire assembly.

•Replace ignitor wire/electrode assembly.

Troubleshooting

Summary of Contents for 461334813

Page 1: ... Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 Thermos C34G 09 03 12 G451 001 270801 ...

Page 2: ...tuation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call you...

Page 3: ...rger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf CALIFORNIA PROPOSITION 65 1 Combustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compou...

Page 4: ...a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F t...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...grilling Dry rubs can be applied directly to the meat immediately before grilling GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to ...

Page 7: ...oper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on...

Page 8: ...der Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the at...

Page 9: ... as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ...until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply...

Page 12: ...dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive...

Page 13: ... found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill st...

Page 14: ...f God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GI...

Page 15: ... CART BRACE G 1 AXLE ROD H 2 WHEEL I 2 LEG EXTENDER J 2 TANK EXCLUSION WIRE K 2 FRONT PANEL L 1 TOP LID M 1 TEMPERATURE GAUGE N 1 BEZEL F TEMPERATURE GAUGE O 1 HANDLE F TOP LID P 2 LID BUMPER RECTANGLE Q 2 REAR RUBBER BUMPER F MAIN LID R 1 LOGO PLATE S 1 TOP LID HARDWARE T 1 FIREBOX U 3 MAIN BURNER V 1 ELECTRODE MAIN BURNER W 2 FLAME CARRY OVER TUBE X 1 MAIN CONTROL PANEL Y 1 IGNITOR Z 1 HOSE VALV...

Page 16: ...X I J R AA BB C EE FF HH II D CC E G V A B Q Z DD LL T N O K L M W P H J F K S W U U U FF FF GG GG GG AA AA Y 16 PARTS DIAGRAM ...

Page 17: ...holes Attach to right and left leg assemblies with 1 4 20x1 1 2 screws and 1 4 20 flange nuts Axle Hole Bottom Shelf 1 2 1 4 20 Flange Nut Qty 4 Right Leg Assembly Left Leg Assembly Attach rear brace to cart with 1 4 20x1 2 machine screws Rear Brace 1 4 20x1 2 Machine Screw Qty 4 Right Leg Assembly Right Leg Assembly ...

Page 18: ...h the lower front panel to legs with 8x3 8 sheet metal screws Attach the upper front panel to legs and lower front panel with 8x3 8 sheet metal screws 3 8x3 8 Sheet Metal Screw Qty 9 Lower Front Panel Upper Front Panel ...

Page 19: ...nsert axle rod through wheel axle spacer legs and other axle spacer and wheel Attach with 1 8mm flat washer and hitch pin Push leg extenders into right legs Axle Rod Leg Extender 5 Stand cart upright Hook tank exclusion wires onto the holes on front panels Insert the other ends into the holes on rear brace as shown Tank Exclusion Wire Wheel Rear Brace ...

Page 20: ...o lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 machine screws 1 4 20x1 2 Machine Screw Qty 4 Grill Head Regulator Hose ...

Page 21: ... metal screws 7 8 8x3 8 Sheet Metal Screw Qty 2 Install right side shelf onto the pre installed screws located on the right side of firebox A Tighten the pre installed screws securely Attach side shelf with 2 1 4 20x1 2 screws as shown B B A 1 4 20x1 2 Screw Tighten the screws ...

Page 22: ...tal screws 9 10 C 8x3 8 Sheet Metal Screw Qty 2 A B 22 Install left side shelf onto the pre installed screws located on the right side of firebox A Tighten the pre installed screws securely Attach side shelf with 2 1 4 20x1 2 screws as shown B 1 4 20x1 2 Screw Tighten the screws ...

Page 23: ...g tabs into slots in front of firebox Note Notch on the end of heat tents should fit over protrusions on the rear wall of firebox Heat Tent Front of Firebox Place cooking grates onto grate rests 11 12 Cooking Grate Heat Tent Back of Firebox 23 ...

Page 24: ...g in the risk of fire Tank Thumbscrew LP Tank LP Cylinder not included 24 LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator See Use and Care section to correctly Leak Test and perform the Burner Flame Check Place Lp tank into hole in bottom shelf with tank collar opening facing to side as shown F...

Page 25: ...linder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spide...

Page 26: ...ce knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off control and tank knobs wait 30 seconds turn tank knob on slowly light grill If flames are still low turn off control and tank knobs and disconnect regulator Reconnect regulator turn tank knob...

Page 27: ...N TRANSFERABLE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUILLEZCOMPLETERCETTECARTEET LA RETOURNERDANSLES10 JOURSSUIVANTL ACHAT POUROBTENIRLE SERVICESOUSGARANTIE UNE PREUVED ACHAT DOIT ETREPRESENTEE VEUILLEZCONSERVERVOTREFACTURE LA PRESENTEGARANTIEN EST P...

Page 28: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

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