THERMOROSSI COMPACT S18 EVO Installation, Use And Maintenance Manual Download Page 1

 
 
 

 
 
 

 

 
 

 

COMPACT S18 EVO 

 

ITA - MANUALE DI INSTALLAZIONE, USO E MANUTENZIONE. 
FRA - 

MANUEL D’INSTALLATION, D’UTILISATION ET ENTRETIEN. 

ENG - INSTALLATION, USE AND MAINTENANCE GUIDE. 
DEU - INSTALLATIONS-, BETRIEBS- UND WARTUNGSANLEITUNG. 
ESP - MANUAL DE INSTALACIÓN USO Y

 

MANTENIMIENTO. 

ITA 

– Informazioni importanti per la sicurezza ed il corretto funzionamento. 

FRA - A lire impérativement! Informations importantes pour la sécurité et le bon fonctionnement. 
ENG - Must read! Important information for safety and correct operation. 
DEU - Unbedingt lesen! Wichtige informationen zur sicherheit und zum sicheren betrieb. 
ESP - ¡Leer! Informaciones importantes para la seguridad y el correcto funcionamiento.

 

Summary of Contents for COMPACT S18 EVO

Page 1: ...ALACIÓN USO Y MANTENIMIENTO ITA Informazioni importanti per la sicurezza ed il corretto funzionamento FRA A lire impérativement Informations importantes pour la sécurité et le bon fonctionnement ENG Must read Important information for safety and correct operation DEU Unbedingt lesen Wichtige informationen zur sicherheit und zum sicheren betrieb ESP Leer Informaciones importantes para la seguridad ...

Page 2: ...Installation use and maintenance guide COMPACT S18 EVO Page 1 ENG ...

Page 3: ...RIPTION 7 4 INSTALLATION 9 5 HYDRAULIC CONNECTION 12 6 USE OF THE APPLIANCE 19 7 ADDITIONAL ROOM TEMPERATURE THERMOSTAT ADDITIONAL CHRONOTHERMOSTAT 33 8 CLEANING AND MAINTENANCE 35 9 SMOKE DISCHARGE TUBE AND VENTILATION OF THE ROOMS 39 10 ALARMS 42 11 ELECTRICAL WIRING 43 12 INFORMATION FOR THE SKILLED TECHNICIAN 44 13 SPARE PARTS 47 ...

Page 4: ...DUCT FICHE EU 2015 1187 FR FICHE PRODUIT UE 2015 1187 NL PRODUCTGEGEVENSBLAD EU 2015 1187 DE PRODUKTDATENBLATT EU 2015 1187 ES FICHA DE PRODUCTO UE 2015 1187 IT MARCHIO EN BRAND FR MARQUE NL MERK DE MARKE ES MARCA THERMOROSSI S P A IT MODELLO EN MODEL FR MODÈLE NL MODEL DE MODELL ES MODELO COMPACT S18 EVO IT CLASSE DI EFFICIENZA ENERGETICA EN ENERGY EFFICIENCY CLASS FR CLASSE D EFFICACITE ENERGETI...

Page 5: ...ked by this symbol carefully as non observance of this message can cause serious injury to persons using the appliance DAMAGE TO PROPERTY This safety symbol identifies messages or instructions that are fundamental for the generator to function well To avoid serious damage to the appliance adhere strictly to these instructions INFORMATION This symbol indicates important instructions for good functi...

Page 6: ...ut when the appliance is cold and shut off Attention Warning for Swiss users Refer to the local cantonal regulations imposed by the Fire Department Mandatory signalling and safety distances and the Note concerning installation of heaters issued by the Association of Cantonal Fire Agencies VKF AEAI ATTENTION it is mandatory to earth the appliance If this instruction is not observed serious damage w...

Page 7: ...draught at rated power Pa mbar 10 0 10 Min draught at reduced power Pa mbar 10 0 10 Tank capacity kg 45 Water content l 31 Minimum working pressure bar Pa 1 0 100 000 Maximum operating pressure bar Pa 2 5 250 000 Average smoke temperature at rated power C 86 Average smoke temperature at reduced power C 49 Max delivery water temperature C 80 Min water return temperature C 55 Smoke flow at rated pow...

Page 8: ...ates the warranty for the appliance but can also create dangerous situations Do not use the appliance as an incinerator at the risk of voiding the warranty 3 3 PELLET REFUELLING The feedbox is situated in the top part of the appliance The load capacity specified in the technical data can vary according to the specific weight of the pellets Take special care when loading the tank as the screw feede...

Page 9: ...nspection cover D Smoke exhaust pipe R Control panel E Combustion air intake S Spiral tube scraper lever F Safety pressure switch T Power panel G Manual reset button U Combustion chamber Patented burner H Pellet loading motor V Riddling tool I Tank pellet W Boiler drain refill tap J Main switch 0 I X Plant water return K Plant water delivery Y Safety valve 3 bar L Electronic board AC 2 l expansion...

Page 10: ... the appliance ref Uni 10683 Failure to observe this instruction will immediately invalidate the warranty The installer must issue a certificate of conformity for the installation which includes the design plans and the following documents a Report containing the type of materials utilised b Project as defined in Article 5 of Ministerial Decree n 37 22 January 2008 d References to existing partial...

Page 11: ... boiler and insert a suitable sack truck Figure 3 during this operation take special care not to damage the casing or the protruding parts of the boiler indicated in Figure 4 Proceed to position the appliance see Figure 5 6 ATTENTION IMPORTANT HANDLE THE BOILER WITH CARE AS DAMAGE CAUSED DURING THE UNPACKING OPERATION WILL NOT BE COVERED BY THE WARRANTY 4 3 CONNECTING THE APPLIANCE TO THE FLUE OUT...

Page 12: ...ornitore in funzione delle macchine di piegatura che andranno a realizzare il particolare STAMPI E FUSIONI É obbligo da parte del fornitore prima di realizzare qualsiasi attrezzatura fornire a THERMOROSSI S p A i file tridimensionali dei particolari definitivi X Figura 1 FLANGIA PRE TAGLIATA 600 mm 4 4 HANDLE Your appliance is supplied with a riddling tool for opening and closing the firebox door ...

Page 13: ...tion must be made between the safety valve and the outlet to prevent damaging materials surrounding the boiler when the valve is activated ATTENTION To avoid continual startups and shut offs the size of the plant must be such as to guarantee power absorption that is not less than the power generated by the boiler running at reduced power 1 System circulating pump 6 2 l closed expansion tank 2 Auto...

Page 14: ... To adjust the ambient temperature in which the valve opened we recommend connecting the room temperature thermostat to the MODEM terminal that allows the machine to be shut off via an external contact and therefore also restarted This ensures that the generator only activates if there is a real request for heat from the zone in which the chronothermostat is installed Several parallel connected ro...

Page 15: ...NTION it is mandatory to earth the generator If this instruction is not observed serious damage which is not covered by warranty will result to the body of the appliance Have a skilled electrician check the earthing There must be no electric potential Volt between the generator earth and the system s real earth earth plate To prevent electrochemical corrosion of the appliance body do not use galva...

Page 16: ...ler tubes can be installed on the water return circuit It is recommended to install a water softener in the domestic water system in order to maintain the boiler at its peak efficiency ATTENTION it is mandatory to earth the generator If this instruction is not observed serious damage which is not covered by warranty will result to the body of the appliance Have a skilled electrician check the eart...

Page 17: ... the water temperature to such a point as to activate the safety limit thermostat which stops the fuel from dropping into the burner and therefore forces the appliance to shut off The installer is required to install a valve that switches over to the system powered by the appliance s control unit which trips when the boiler tube is thermally satisfied Consequently the system must be designed in su...

Page 18: ...ressure for an expansion tank preloaded to 2 bar the plant must be loaded to a pressure that does not exceed 1 5 bar ATTENTION The Thermocell is only fitted with a connection to 230V 50Hz power line the settings of Sensor S1 and Sensor S2 must only be controlled by the appliance Connect the two sensors PT 100 optional code no 60010695 to the terminals on the appliance s Sensor S1 and Sensor S2 boa...

Page 19: ... of conformance in accordance with Ministerial Decree n 37 of 22 January 2008 The generator is already supplied with the following safety devices on board a closed expansion tank for generator protection only b ordinary safety valve 3 bar not I S P E S L approved c an automatic reset temperature limiting device This is an automatic adjustment device that interrupts the fuel supply to the generator...

Page 20: ...e main feature of the panel is the all automatic management of the appliance The controls and the various displays are described below Flame button Pressing this button when the appliance is off activates the START sequence sets the operating power in the WORK mode or shuts off the appliance by activating the OFF sequence Degrees Button Press this button to set the target water temperature the set...

Page 21: ...nnected Indicates the temperature of Sensor S1 for control of a puffer if the optional sensor is connected Indicates the temperature of Sensor S2 for control of a puffer if the optional sensor is connected Indicates that the circulation pump is activated when the water temperature in the boiler exceeds 61 C Indicates the boiler water temperature detected by the thermocouple The thermometer icon on...

Page 22: ...sponds to one day of the week e g 1 corresponds to Monday 2 corresponds to Tuesday etc To confirm the selected day of the week press the Degrees Button Once confirmed the selector shifts to the hour section while the selected day of the week remains framed 4 Press the Scroll Buttons to change the hour Once you have set the hour confirm the value by pressing the Degrees Button Once confirmed the se...

Page 23: ...s to avoid setting a shut off time that is earlier than the start up time Once confirmed the selector shifts to the minute section of ON2 Press the Scroll Buttons to set the minutes for the second start up Confirm by pressing the Degrees Button Now press the Scroll Buttons to select the hour at which you wish the appliance to shut off automatically OFF2 Once the hour has been set confirm the value...

Page 24: ...e now enabled When the programmed cycles are enabled a clock symbol appears on the display it will not be possible to use an additional chronothermostat see dedicated paragraph The appliance will strictly follow the programmed ON OFF times No request for heat by the system a puffer or a domestic hot water boiler will be considered by the appliance if it is outside the programmed time interval Disa...

Page 25: ...m over 2 mm water column 20 Pascal The pellet consumption value remains unchanged regardless of the selected operating level These variations will only change the rotation of the smoke suction unit in the WORK stage see para 6 10 all the other stages will not undergo any changes Select the required Level by acting as follows 1 Press the Menu Button three times quickly and the following box will ap...

Page 26: ...ree ON OFF cycles If the startups are frequent and repeated it is possible that the the generator will fail to start and the following error message appear Failed start Clean burner The appearance of this message is not attributable to a product defect but is caused by a brazier that requires cleaning as described in this manual in chapter entitled Troubleshooting Possible Causes Solutions ATTENTI...

Page 27: ... is exhausting the available heat The setting range is from 45 C to 65 C 5 Confirm the selection by pressing the Degrees Button and the following screen will appear 6 Press the Scroll Buttons to set the maximum activation temperature for the sensor The sensor commands the appliance to shut off as the boiler tube is satisfied The setting range is from 49 C to 75 C The settable temperature will in a...

Page 28: ...OFF 6 8 T AMBIENT CONTROLLING THE ROOM TEMPERATURE The appliance must be energised and the I 0 switch in position I This function enables you to control through the use of a sensor PT 100 optional to be connected to pins 1 and 2 of the terminal block CN5 on the electronic board see para 11 the temperature of the room where the sensor will be placed ATTENTION If the optional sensor is not connected...

Page 29: ...appliance is connected directly to the system In this case the room temperature sensor controls the activation of the ON OFF cycle for the appliance according to the set temperature If the dwelling is fitted with zone valves with this type of installation it is mandatory to deactivate the valves by opening them completely Consequently the dissipation of heat at least equal to or greater than the m...

Page 30: ...lock symbol appears on the display the appliance will follow exclusively the preset ON and OFF times No request for heat from the boiler or system will be considered by the appliance outside the programmed time interval and the texts WAIT TIME or NO PROGRAM will appear on the display see para 6 10 ATTENTION If an external chronothermostat is connected to the appliance the appliance will follow it ...

Page 31: ...ase allows the generator to begin a new START phase only when the temperature drops below 58 C ATTENTION The STOP mode must be considered an overtemperature pre allarm and therefore cannot be considered a normal operating stage WAIT ON when the appliance is restarted while hot where the water temperature is higher than 63 C the appliance does not start immediately but the circulating pump will sti...

Page 32: ...els will be redistributed along the new temperature range We therefore recommend finding the correct temperature in order to optimise the full potential of the produced heat If the value is set at a high temperature let s say 73 C the appliance will attempt to reach that level as quickly as possible by modulating the power as it approaches the set temperature It is not necessary to set high t max ...

Page 33: ...t the appliance in AUTO or manual operating mode The mode will be activated at the end of the start up phase By pressing the Degrees Button you can regulate the desired water temperature in the boiler During the 20 minutes of the start up phase any set thermal power level is ignored to deal with correct fill up and suction values preset by the Manufacturer The electrical heater will start to overh...

Page 34: ...set temperature the room thermostat closes the contact the appliance will operate at the minimum combustion power and the 1st power bar will flash on the display any manual power change will be disabled When the room temperature drops the thermostat opens the contact and the appliance returns to its original position in terms of thermal power ATTENTION N C Normally Closed contacts must be used for...

Page 35: ... valves with this type of installation it is mandatory to deactivate the valves by opening them completely Consequently the dissipation of heat at least equal to or greater than the minimum power output to the water in the appliance must be guaranteed at all times The chronothermostat must have a thermal hysteresis that is not less than 2 C Legenda Key Cronotermostato Modem Chronothermostat Modem ...

Page 36: ...gure 1 with a vacuum cleaner carefully clean the area around the spark plug This is to ensure that the appliance operates correctly and to avoid start up failures Lift the top cover and move the tube scraper lever up and down vigorously at least 4 5 times Figure 2 EVERY WEEK Open the firebox door and check that the area where the Pelletpower scraper works is sediment free Figure 1 Check that the h...

Page 37: ...ight ATTENTION the generator the smoke channel and flue outlet must be cleaned in accordance with the specifications described above and use of inflammable products is strictly forbidden using inflammable products can create dangerous situations Failure to carry out the necessary maintenance or if only partial maintenance is carried out will affect the correct functioning of the appliance Any prob...

Page 38: ...Installation use and maintenance guide COMPACT S18 EVO Page 37 ENG C1 C1 C2 B C3 R R S 3 4 5 ...

Page 39: ...Installation use and maintenance guide COMPACT S18 EVO Page 38 ENG A B C D C4 C3 6 ...

Page 40: ...ding the adjacent room is not a room with a fire hazard such as storage sheds garages combustible material store rooms etc the adjoining room does not become a vacuum compared to the room to be ventilated due to a reverse draught effect the reverse draught can be caused by the presence in the room of either another heating appliance running on any type of fuel a fireplace or any suction device whi...

Page 41: ... possibly also insulation and outer casing wall that may be supplied by different manufacturers or by the same manufacturer Relining operation involving the installation of a specific pipe in an existing shaft even if newly constructed made of non combustible materials free from obstructions and for single use 9 3 2 FLUE OUTLET FLUE SYSTEM COMPONENTS Every chimney must have minimum number of compo...

Page 42: ... insulated ISPEZIONE INSPECTION ALTEZZA SUPERIORE A 4 metri HEIGHT MORE THAN 4 m Pendenza non inferiore al 5 Minimum slope 5 2 metri MAX 2 metres MAX 2 3 metri MAX 2 3 metres MAX INTERNO INTERNAL ESTERNO EXTERNAL LASTRA DI COPERTURA COVER SLAB LAMIERA DI ACCIAIO A TENUTA STAGNA WATERTIGHT STEEL SHEET Seal area where the inlet and outlet part of the smoke exhaust meets the wall It is strictly forbi...

Page 43: ...tched off then on by turning the switch 0 1 located on the power panel Before restarting the appliance check for any irregularities such as blocked flue outlet open firebox door Do not start up the appliance until the problem has been identified and solved It is mandatory to empty and clean the brazier before repeating the START phase This appears when the water temperature in the appliance exceed...

Page 44: ... Hall aspiratore fumi Hall Sensor smoke suction unit Morsettiera CN2 Terminal block CN2 Termostato riarmo Reset thermostat Circolatore ausiliario Auxiliary circulating pump Aspiratore fumi Smoke suction unit Resistenza accensione Lighting heater Fus 6 3A Fuse 6 3 A Fus 0 5A Fuse 0 5A 1 Morsettiera CN 2 Morsettiera CN 7 1 2 Morsettiera CN 3 3 1 2 3 4 Morsettiera CN 5 2 230V 50Hz Fus 6 3A Fus 0 5A 1...

Page 45: ...ervention Consequently problems such as the following are eliminated corrosive processes caused by the oxygen noise generated by the passage of air in the tubes air pockets in the heating bodies cavitation in the circulator pumps SAFETY VALVE CALIBRATED AT 3 BAR When the calibrated pressure is reached the valve opens and by discharging to the atmosphere it prevents the pressure in the system from ...

Page 46: ...ANDARD OR OF DUBIOUS QUALITY CLEAN THE BRAZIER AND SET OPERATING PROGRAM LEVEL 2 AS INSTRUCTED IN THIS USE AND MAINTENANCE GUIDE IF THIS DOES NOT SUFFICE CHANGE TO A BETTER QUALITY OF PELLETS THE APPLIANCE LEAKS SMOKE INTO THE ROOM OCCURS THE FIRST TIME THE APPLIANCE IS SWITCHED ON AS THE SILICONE PAINT IS BEING BAKED RUN THE APPLIANCE AT HIGH POWER LEVELS FOR A FEW DAYS THE SMOKE EXHAUST IS NOT S...

Page 47: ...FACEPLATE IS DEAD CONTACT THE TECHNICAL ASSISTANCE SERVICE FOR REPLACEMENT OF THE BATTERY THE HOURLY PROGRAM IS NOT COMPLIED WITH THE USER HAS NOT ENABLED IT PRESS THE CLOCK BUTTON TO ENABLE IT AS INSTRUCTED IN THIS USE AND MAINTENANCE GUIDE THE BUFFER BATTERY INSTALLED IN THE CONTROL PANEL FACEPLATE IS DEAD CONTACT THE TECHNICAL ASSISTANCE SERVICE FOR REPLACEMENT OF THE BATTERY AN INCORRECT PROGR...

Page 48: ...side panel RH Scheda comando Control board Pannello completo Complete panel Porta completa Complete door Scheda Board Emissione Issue Revisione Revision LEGENDA KEY Solo versione stagna Only hermetically sealed version Coperchio completo Complete cover Guarn Completa Gasket Complete Porta completa Complete door Isolazione Insulation Coperchio completo Complete cover Pannello completo Complete pane...

Page 49: ...Installation use and maintenance guide COMPACT S18 EVO Page 48 ENG Via Grumolo 4 Z I 36011 Arsiero VI ITALY Fax 0445 741657 www thermorossi com info thermorossi it F ireL o v e rs Code 70030443 02 2021 ...

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