Thermona Therm DUO 50 FT Manual For Installation And Maintenance Download Page 7

 

 

 

Choice of regulation and control elements 

The  boiler  is  equipped  with  basic  regulation  and  safety  elements,  as  follows  from  the  following 

wiring diagrams. As further expansion, it is possible to use regulation according to the temperature in the 
selected  reference  room  or  the  weather-compensated  regulation  of  the  heating  water,  or  a  combined 
regulation. 

A  wide  range of thermostats is available at the manufacturer for the room temperature control, e.g. 

SIEMENS REV 23, Honeywell CM 707, CM 67 or Electrobock PT 21, PT 30 and others. For the weather 
compensated regulation Thermona offers the outside sensor THERM Q01.  

There is also a high quality regulation element – intelligent programmable SIEMENS QAA 73.110, 

which  communicates  with  the  boiler’s  automatics  microprocessor  through  IU02Q  interface.  In  this  way 
not only information about the required heating system temperature depending on the room and outside 
temperature is transmitted but also the information about the boiler’operation is displayed (mode, output, 
temperatures,  malfunctions,  possible  DHW  tank  heating  switch  off  etc.).  This  system  includes  a  lot  of 
adjustable  and  displayed  parameters  for  optimal  control  of  the  heating  system  with  boiler  output 
modulation.  

Boiler  rooms  with  cascades  can  be  controlled  with  our  unique  system  of  communication  among 

individual boilers. For this purpose there is interface IU 04.10, which transports the output needs of the 
boiler room calculations and information between the boilers (it influences the number of working boilers 
and their outputs). For even better communication interface IU 05Q can be used for the controlling boiler. 
This interface includes the features of   IU 04.10 interface (communication among boilers) and features of 
IU 02Q interface (communication with programmable QAA 73.110).  This kind of communication offers 
more  programmable  options  and  it  displays  the  operational  modes  of  the  boiler  room  (modes,  output, 
temperatures, failures, communication failures, possible DHW tank heating switch off during night etc.).  

Recommendation: 

We  recommend  controlling  the  actual  boiler  operation  (without  weather-

compensated  regulation)  at  least  by  a  basic  room  thermostat.  The  room  temperature  is  constant  and  it 
keeps the boiler in longer operational modes. It is also recommended to set the boiler thermostat to 60 ºC 
in  autumn  and  spring  and  to  80  ºC  in  winter.  It  is  advisable  to  use  the  inbuilt  weather-compensated 
regulation either separately or with a room thermostat (see lower). 

These expansion regulation types are not delivered with the boiler. 

 

Starting the boiler

 

Only a service technician certified by the manufacturer can start the boiler for the first time. 

Before the first ignition it is necessary to carry out the following steps: 

 

make sure the heating system is filled with water and the boiler is deaerated  

 

make sure all valves are open 

 

open gas tap and check the gas installation for leaks. 

The procedure for first ignition: 

 

set the output temperature knob to maximum  

 

plug the supply in and switch on the boiler by the mode switch  

 

when you shortly turn the mode switch to the failure unblocking mode the boiler ignites automatically 
(if the gas supply is deaerated properly) 

 

check if all the safety thermostats and control elements work correctly  

 

check  the  setting  of  the  boiler  output  range,  adjust  the  setting  according  to  the  needs  of  the  heated 
building if necessary 

 

 

Important: 

The boiler output range setting and other parameters must follow technical specifications. 

In case of 

overloading or improper use may result in damaging the boiler. Components damaged in such a way 
are not included in the guarantee! 

Summary of Contents for Therm DUO 50 FT

Page 1: ...Manual for installation and maintenance DUO 50 FT...

Page 2: ...ents 7 Starting the boiler 7 Disconnecting the boiler 8 6 Regulations for control and maintenance 8 Use of the boiler 8 LCD display 9 Maintenance 10 7 Gas fitting SIT 845 SIGMA 10 8 Boiler hanging 11...

Page 3: ...removable Above the exchangers there is an exhaust rectifier There is an eighteen armed water cooled low NOX gas burner in the lower part of the combustion chamber The burner is a product of POLIDORO...

Page 4: ...rough which the combustion air will be supplied and another through which the flue gas will be exhausted 3 TECHNICAL SPECIFICATIONS units DUO 50 FT Flue natural gas Boiler category I2H Maximum heat in...

Page 5: ...g must follow valid technical regulations Important No flammable objects can be placed within the safe distance from the boiler i e 50 mm and within the safe distance from the exhaust pipe and check g...

Page 6: ...combustion air will be supplied and another through which the flue gas will be exhausted Given the wide range of possible solutions the exhaust components are not delivered as the standard boiler fix...

Page 7: ...ilers and features of IU 02Q interface communication with programmable QAA 73 110 This kind of communication offers more programmable options and it displays the operational modes of the boiler room m...

Page 8: ...for user s setting of water temperature in the heating system within 35 80o C the recommended range is 55 80o C If weather compensated regulation is used you can set the heating curve within 15 C from...

Page 9: ...gain Failure or operational values exceeding indication The LCD display shows E and failure code for codes see the following chart failure code meaning E01 ignition failure E02 insufficient heating wa...

Page 10: ...erm is signalled by top arrows in the display corners when it is a communication of a cascade IU04 10 and IU05Q it is signalled by bottom arrows Maintenance Regular maintenance is very important for r...

Page 11: ...e manual Important The system for the setting of gas pressure range on modulator is protected by a plastic cover That is removed for gas pressure setting and after the setting it is necessary to put i...

Page 12: ...es of heating water are done for Wilo 25 70 and Grundfos 15 60 pumps at the highest level of regulation We do not recommend lowering the pump output because of the boiler output and circulation featur...

Page 13: ...Graphs for boiler output setting Graph for output settings of THERM DUO 50 FT natural gas nozzles 1mm 0 2 4 6 8 10 12 14 25 27 29 31 33 35 37 39 41 43 45 Boiler output kW Gas pressure mbar Starting o...

Page 14: ...14 10 BOILER SETS 10 1 THERM DUO 50 FT set front view...

Page 15: ...15 10 2 THERM DUO 50 FT set side and top view...

Page 16: ...16 11 1 Wiring diagram of THERM DUO 50 FT connection...

Page 17: ...e outlet heating water temperature exceeds the set temperature by 5 o C At this moment the boiler stops burning but the pump is running and the re ignition is restricted for some time the factory sett...

Page 18: ...setting is to be set to a value a little higher than it is when a room thermostat is not used If the outside temperature sensor is not working the failure is signalled and the boiler works in the prev...

Page 19: ...rts of the boiler 13 GUARANTEE AND LIABILITY FOR DEFECTS The manufacturer is not to be held liable for any mechanical damage of individual components caused by malpractice for defects caused by unprof...

Page 20: ...sely to each other not further than 50 cm that they are exposed to the same climatic conditions C42 Separated connection to two pipelines within the same shaft The outlet of both shafts is either conc...

Page 21: ...duction correspond with the requirements of valid norms and regulations The product packaging is to be handed in the paper disposal area the foil in the disposal containers for plastics The boiler par...

Page 22: ...sic technical safety and hygienic requirements The product is certified by Engineering testing institute authorized person 202 THERM DUO 50 FT certificate for type testing according to EC guidelines f...

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