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PELLING

Instruction about safety removal

and proper disposal of boiler

10.1

Disposal

Following elements are made of metal and can be disposed on landfills for
metal:



boiler



cover metal sheets



silo



feeding system(except motor)



braizer basket

Electronic components can be recycled .

Glass, glass wool and plastic parts can be recycled on landfills.

Motor auger is made of few types of material which can be recycled.

Oil and capacitors can be disposed only in special waste
disposal sites.

Summary of Contents for Pelling 100

Page 1: ...ThermoFLUX d o o Bage br 3 70101 Jajce Bosna i Hercegovina Tel Fax 030 657 100 www thermoflux ba tfinfo thermoflux ba PELLET BOILER USER AND MAINTENANCE MANUAL...

Page 2: ...2...

Page 3: ...on 10 3 1 General overview 10 3 2 Pellet boiler PELLING 11 3 3 Technical data 12 4 Function of boiler 13 4 1 Overview of the controls and display and their basic functions 13 4 2 Principle of boiler o...

Page 4: ...cleaning 31 6 3 Monthly cleaning 32 6 4 Cleaning flue gas temperature sensor 33 7 Installation 34 7 1 Conditions for installation 34 7 2 Chimney and pipes for flue gas 34 8 Connection options 37 8 1...

Page 5: ...time of going to press All details in this manual on standards and regulations should be checked before use and should be compared with the installed boiler We reserve the right to make changes which...

Page 6: ...the boiler s control program and operation which can lead to a malfunction Using the boiler Use the boiler only when it is in perfect condition Use it properly as described in this manual Use the boi...

Page 7: ...th 10 30mm Particular attention should be paid to the quality of wood pellets Low grade pellets can cause malfunction of the boiler Safety instructions for boiler room The boiler room must be made acc...

Page 8: ...s symbol may only be done by a qualified electrician WARNING Warning about a dangerous location Work on areas marked with this symbol can lead to serious injuries or to extensive material damage CAUTI...

Page 9: ...N 13384 1 The chimney must be thermally insulated to prevent condensation Storage of pellets can be done only in places that are dry and free from moisture In certain countries it is necessary to meas...

Page 10: ...PELLING 10 3 Functional description 3 1 General overview Accompanying material Tools for the pipeline and firebox cleaning Instructions booklet Guarantee...

Page 11: ...to the combustion burner 1 They are automatically ignited with an electric heater 4 Burnt pellet ash is collected in the ash pan 3 which is placed under the combustion burner The air necessary for com...

Page 12: ...ISO 17225 2 Class A1 A2 Pellet consumption min max kg h 1 3 3 9 1 6 5 2 2 3 6 7 3 5 11 1 5 2 16 6 6 5 22 2 Pellet storage capacity kg 75 75 135 95 151 110 185 270 290 Minimal fresh air opening cm 30x...

Page 13: ...scription 1 Increasing temperature and program functions adjusting days time 2 Decreasing temperature and program functions adjusting days time 3 Changing accepting program 4 ON OFF program exit 5 Dec...

Page 14: ...increase or decrease heating by automatic adjustment of power If there is a need to increase power this is registered by regulation and regulation gives a signal to increase power by adding more pelle...

Page 15: ...working mode of the boiler into FLAME STABILIZATION This phase FLAME STABILIZATION lasts for 2 3 minutes depending on the type of the boiler and in this phase igniter goes off After flame stabilizatio...

Page 16: ...PELLING 16 4 3 Schematic representation of the menu control By pressing button SET we enter general menu...

Page 17: ...PELLING 17...

Page 18: ...PELLING 18 Clock adjustments Clock adjustments can be done on following way...

Page 19: ...nition and shutting down of the boiler This applies to all days in the week Scheme 2 2 WEEK PROGRAM in this mode we can set 4 four different times for ignition and shutting down In this mode we can ch...

Page 20: ...PELLING 20 Flowchart 2 Flowchart 3 Flowchart 4...

Page 21: ...by pressing button SET and afterwards by pressing buttons 5 and 6 we choose desired item in the MENU 04 STAND BY MODE By pressing SET we are opening options ON or OFF choosed by pressing of buttons 1...

Page 22: ...t closed temperature needs to be reached boiler will start ignition and on display is written tON Remark Boiler functioning primarily depends on temperature of the water inside of boiler and factory s...

Page 23: ...of informational character and its purpose is to give us information about condition of the boiler On display information is randomly changed about water temperature in the boiler flue gasess temperat...

Page 24: ...sed Combustion chamber basket needs to be cleaned Ash pot needs to be clean All doors on boiler needs to be closed Boiler must be connected to electric source 220 V 50 Hz 5 1 Ignition Press and hold b...

Page 25: ...we want boiler to work Adjustments of the working power is possible in the range from 1 5 and selection of desired power is done by buttons 5 or 6 1 On upper line it is writen WORK and set power 2 an...

Page 26: ...ate its work and changes power to lowest Modulation starts 4 C below set temperature EXAMPLE We have adjusted water temperature on 73 C and power 5 regulation will work in power 4 when temperature is...

Page 27: ...sket fire pot after certain time This phase is shown on display and work of the boiler is set to lower power and suction fan is working on maximun for certain period of time as set in the factory When...

Page 28: ...days For flawless work and high efficiency during wood burning it is recommended to install a Buffer tank Only dry wood can be fired not raw or coal The boiler must be connected to the chimney 1 First...

Page 29: ...TDS 1 must be connected to the boiler or the cetral heating system must be open The doors from the boiler must be closed and also the pellet tank storage must be closed Fire up smaller quantities of...

Page 30: ...e dust 6 1 Daily cleaning Depending on pellet quality braizer basket burning pot needs to be cleaned every 1 3 days 1 Turn off boiler and wait for cooling 2 Open lower and middle doors 3 Clean stockho...

Page 31: ...sh pot clear content from it Content should be cleaned into fireproof container 5 Return ash pot back 6 Close door before ignition Cleaning of heat exchange tubes We recommend cleaning of heat exchang...

Page 32: ...the cleaning it is necessary to opet the upper door of the boiler and clean all heat exchange tubes with the metal cleaner delivered with boiler 6 3 Monthly cleaning Cleaning of flue chamber Power of...

Page 33: ...size of the sensor diameter 4mm lot of attention should be paid when removing the sensor from the hole of the flue fan outlet housing The procedure is 1 Locate the metal bushing from the sensor in th...

Page 34: ...ly Check mechanical connections Check that all components are properly connected Check that all mechanical components are securely attached Make sure that the burning pot is positioned correctly Check...

Page 35: ...chimney to the boiler Horizontal parts should have a slope of at least 3 upwards The length of the horizontal part should be minimal and not longer than 2 meters with the ability to clean and remove...

Page 36: ...e BOILER BODY 20 cm C minimum distance back side 20 cm D minimum distance from side SILO 40 cm The required dimensions are necessary for the service technician to perform the annual service or that th...

Page 37: ...PELLING 37 8 Connection options 8 1 Hydraulic schemes for connection...

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Page 41: ...rmostat User has possibility to instal room thermostat in other room separate from the boiler Work og the boiler with thermostat connected to conection for room thermostat can be different depending o...

Page 42: ...d of static charge by touching grounding parts All used mounted conductors are heat resistant and have impregnated glass fibre braid for thermal protection and against mechanical damage NOTE In case o...

Page 43: ...PELLING 43...

Page 44: ...ition No pellets in the storage fill the pellets in the tank Dosage spiral empty initial filling A foreign object stuck dosage spiral clean Poor quality pellets wet pellet long pellets dust into pelle...

Page 45: ...osed on landfills for metal boiler cover metal sheets silo feeding system except motor braizer basket Electronic components can be recycled Glass glass wool and plastic parts can be recycled on landfi...

Page 46: ...ne by authorised service or person authorised by ThermoFLUX or authorised importer distributor Boiler must work in accordance with terms and conditions given in this manual Boiler needs to be instaled...

Page 47: ...PELLING 47 12 EU Label...

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Page 50: ...PELLING 50 ThermoFLUX d o o Bage br 3 Jajce Bosnia and Herzegovina Tel fax 387 30 657 100 www thermoflux ba User manual PELLING LCD 2019...

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