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TABLE OF CONTENTS
ELECTRICAL WARNINGS ............................................................................................................................... 2
ELECTRICAL LOCKOUT/TAGOUT PROCEDURE ......................................................................................... 5
FLUID CAPACITIES (STANDARD SHELF CONFIGURATION) ....................................................................... 5
COVERS AND PANELS ................................................................................................................................... 6
Top Fill Cover ............................................................................................................................................. 6
Power Head Lid ......................................................................................................................................... 6
Units with Doors ......................................................................................................................................... 6
COMPONENT LOCATOR ................................................................................................................................ 7
Power Head Components .......................................................................................................................... 7
Delivery Manifold Components .................................................................................................................. 8
Return Manifold Components .................................................................................................................... 9
COMPONENT REMOVAL AND REPLACEMENT .......................................................................................... 10
Electrical Components ............................................................................................................................. 10
Power Toggle Switch ................................................................................................................................ 10
Add Fluid Light ..........................................................................................................................................11
Temperature Controller .............................................................................................................................11
Cooling Fan .............................................................................................................................................. 12
Power Cord .............................................................................................................................................. 13
POWER BOARD COMPONENTS ................................................................................................................. 13
Solid State Relay ..................................................................................................................................... 13
230VAC Float Board ................................................................................................................................ 14
300NDNL TWELVE BUTTON TIMER............................................................................................................. 15
PLUMBING COMPONENTS .......................................................................................................................... 16
B&G Pump ............................................................................................................................................... 16
Teflon Hoses ............................................................................................................................................ 17
Fluid Level Probes ................................................................................................................................... 18
Snap Disc ................................................................................................................................................. 20
Thermocouple .......................................................................................................................................... 20
Heat Elements ......................................................................................................................................... 22
MAINTENANCE PROCEDURES ................................................................................................................... 24
Temperature Controller Set Up Procedures ............................................................................................. 24
Keypad Operation .................................................................................................................................... 24
Unlock the Controller ............................................................................................................................... 24
Set-Up ...................................................................................................................................................... 24
To Toggle Between °F and °C Readout: .................................................................................................. 25
Changing the Heat Transfer Fluid ............................................................................................................ 25
CT Door Adjustment ................................................................................................................................. 25
Stainless Steel Care ................................................................................................................................ 26
TROUBLESHOOTING ................................................................................................................................... 27
WIRING SCHEMATIC .................................................................................................................................... 28
HEAT TRANSFER FLUID MSDS ................................................................................................................... 31
Summary of Contents for 1600NDNL
Page 28: ...28 WIRING SCHEMATIC CE Standard Wiring...
Page 29: ...29 CE Standard Wiring TCB41 Controller...
Page 30: ...30 Wiring CE ZYTRON...
Page 32: ...32...