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500 L HyPerforma DynaDrive Single-Use 
Bioreactor Quick Start Guide

This Guide provides a brief overview of setting up the Thermo Scientific

 HyPerforma

 DynaDrive Single-Use Bioreactor (S.U.B.) 

system. For more detailed information about the DynaDrive S.U.B., refer to the 50 and 500 L HyPerforma DynaDrive S.U.B. User’s 
Guide (DOC0090).

Warnings and safety

Hazardous voltage inside

risk of electrical 

shock. 

Service should be provided by certified 

personnel only.

Hot surface

—do not touch

 

The heating jacket is designed to heat the inner 
vessel wall. Contact with surfaces may cause 
burns.

Pinch hazard. 

Use caution when opening/

closing the door, securing the BPC to the 
top and bottom ports in the tank, and during 
operation of the DynaDrive S.U.B.

Burst hazard

air under pressure. 

Do not 

exceed 30 mbar (0.5 psi) BPC pressure. Do 
not exceed 34 mbar (5 psi) inlet pressure. 
Ensure that the vent filter is correctly positioned 
and working properly.

Tipping hazard. The vessel should only 
be moved by pushing using the provided 
handles or at the mid-point of the vessel.

 

If pulled or moved too quickly, the vessel can 
tip, potentially leading to damage to equipment 
or injury to personnel. To reduce the risk of 
tipping, the vessel should only be moved 
slowly over smooth, flat surfaces by at least 
two qualified personnel. During movement, any 
locking feet should be retracted, and casters 
should be in the unlocked position. The vessel 
should not be moved by pulling of any kind.

The Thermo Scientific HyPerforma 
DynaDrive S.U.B. may not be installed in 
a potentially explosive atmosphere as set 
forth in the applicable EU ATEX Directive.

 

It is the responsibility of the end user to review 
and understand the potential dangers listed in 
the ATEX 2014/34/EU guidelines.

Static electricity may build up in BPCs.

•  BioProcess Containers (BPCs) may act 

as insulators for electrostatic charge. If 
electrostatic charge is transferred to a BPC, 
the charge may be stored in the BPC and/or 
the product inside. This phenomena varies 
by product and use; therefore, it is the sole 
responsibility of the end user to ensure a 
hazard assessment is conducted and the 
risk of electrostatic shock is eliminated.

•  Where applicable, a product contact 

stainless steel coupler may be grounded 
to the frame to dissipate electrostatic 
buildup from the material within a BPC. It 
is good practice to dissipate electrostatic 
buildup by grounding all BPCs prior to 
coming in contact with them. When working 
with BPCs, the use of nonconductive 
materials, such as nonconductive gloves, is 
recommended.

Rotating parts—entanglement hazard.

Rotating and moving parts can cause injury. 
Keep hands away from moving parts during 
operation. Do not operate this equipment unless 
the supplied guarding is in place and properly 
functioning. It is the responsibility of the end 
user to assess this equipment and ensure that 
equipment and safeguards are in good working 
condition, and that all operators are trained and 
aware of entanglement hazards and associated 
protective devices, such as hazard signs and 
guarding.

Summary of Contents for HyPerforma DynaDrive 500 L

Page 1: ...d not be moved by pulling of any kind The Thermo Scientific HyPerforma DynaDrive S U B may not be installed in a potentially explosive atmosphere as set forth in the applicable EU ATEX Directive It is the responsibility of the end user to review and understand the potential dangers listed in the ATEX 2014 34 EU guidelines Static electricity may build up in BPCs BioProcess Containers BPCs may act a...

Page 2: ...erated under traditional eukaryotic cell culture conditions A general understanding of bioreactor systems and their operation is important prior to using the system for the first time Read and understand this user s guide before operating failure to do so could result in injury and potential loss of product Only trained operators should be allowed to operate the equipment For complete warnings saf...

Page 3: ... ring if it is present Remove the tri clamp 2 Loosen the lockout nut using an adjustable or 1 25 in wrench not supplied until the nut is tight against the base or leg of the S U B Repeat this process for each load cell until all of the lockout nuts are disengaged from the lockout posts Do not reinstall the tri clamp 3 At this point the DynaDrive S U B hardware is ready to be prepared for BPC loadi...

Page 4: ... jacket Figure 4 The inlet is typically on the right side if you are facing the connectors refer to the permanent labels on the inlet and outlet lines Figure 4 Attaching water jacket port using a tri clamp Note Refer to the TCU manufacturer s guidelines for detailed TCU setup information 10 Use the tri clamp fitting to attach the water jacket inlet outlet ports to the bottom of the outer support c...

Page 5: ...se a safety cutter to carefully open the outer polybag Figure 10 Take care to not damage the BPC Figure 12 Pushing button on hub cover Figure 13 Hub cover opened Figure 14 Raising BPC lift lever Figure 6 Slitting open taped sides of the BPC box Figure 7 BPC secured to cardboard insert in box Figure 8 Carefully lifting out the BPC Figure 9 Folding up flaps on the insert 5 While another operator hol...

Page 6: ...ngaged by attempting to push the lever back up If the hub is not locked the hub will fall out and the arm will raise 12 Locate the bottom hub at the bottom center of the BPC Pull the hub toward the center cutout at the bottom front of the outer support container Once the hub is aligned with the correct cutout slide it toward the back of the DynaDrive S U B until you feel it shift into place Figure...

Page 7: ...the front linesets to keep them from tangling use the motor lift controller see the user s guide DOC0090 for information on using the motor lift controller to raise the pneumatic motor lift Figures 23 and 24 After raising the motor lift to its highest position turn the lock dial on the motor lift controller Note The controller cannot be locked unless the motor lift has been fully raised Figure 23 ...

Page 8: ...ot rated as a pressure vessel DO NOT EXCEED 34 mbar 0 5 psi within the BPC or the system could fail causing personal injury or damage to equipment DO NOT leave the BPC unattended while inflating Consult your sales representative for recommended air flow rates The operating pressures at the level of the DynaDrive S U B are of primary importance and these values must be adhered to 22 Check the BPC t...

Page 9: ...e air before this is possible 25 While the BPC continues filling with air remove all bubble wrap and polybags from the line sets 26 Remove the polybag from the drain line set position the line clamp as close as possible to the BPC port and then close the clamp Use a cable tie around the clamp to ensure it does not open 27 Remove the plastic insert located in the thermowell if present 28 Insert the...

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