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Thermo Scientific G100 Series, Operating Manual

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Thermo Fisher Scientific

G100 Range CO

2 

Analyser

Operating Manual

50121623

12/8/09

Summary of Contents for G100 Series

Page 1: ...Thermo Fisher Scientific G100 Range CO2 Analyser Operating Manual 50121623 12 8 09 ...

Page 2: ... part of this document is strictly prohibited except with the written authorization of Thermo Fisher Scientific Inc The contents of this document are subject to change without notice All technical information in this document is for reference purposes only System configurations and specifications in this document supersede all previous information received by the purchaser Thermo Fisher Scientific...

Page 3: ... 2 Chapter 4 Instrument Features 4 1 Physical Characteristics of the Instrument Panel 4 1 Panel Key Functions 4 2 Instrument Connection Points 4 3 Chapter 5 General Operational Instructions 5 1 Switching the Instrument On 5 1 Switching the Instrument Off 5 1 Instrument Main Read Screen 5 1 Instrument Status Icons 5 2 Entering Data 5 2 Changing Between Parameters 5 3 Memory 5 3 Storage 5 3 Main Men...

Page 4: ...alibration Method 7 3 Zero CO2 Channel 7 3 Span CO2 Channel 7 4 Zero O2 Channel 7 4 Span O2 Channel 7 4 Reset Factory Settings 7 5 Last Field Calibration 7 5 Calibration Record 7 5 Chapter 8 Problem Solving 8 1 Warnings and Errors 8 1 Self test Warning Messages 8 2 Cross Gas Effects 8 4 Hardware Reset 8 4 Chapter 9 Service 9 1 Chapter 10 Warranty Policy 10 1 Chapter 11 Technical Specification 11 1...

Page 5: ...ded by the following symbol Notes Important useful information and instructions are shown clearly throughout the manual in a note format For example WARNING Failure to follow this information may result in physical injury which in some cases could be fatal Note For further information please contact your equipment supplier Note Actual screenshots will vary dependent on model ...

Page 6: ...Manual Guidelines Notes 1 2 G100 Range CO2 Analyser Thermo Scientific ...

Page 7: ...ovide the user with a fast simple to use and accurate piece of laboratory instrumentation The G100 Analyser Range The analyser has the following features CO2 0 20 G100 Improved accuracy on CO2 readings Quick verification of CO2 Time saving with dual temperature probes Large data storage and user friendly software and download Easy to read large well lit display Built in gas moisture removal Applic...

Page 8: ...t 2 2 G100 Range CO2 Analyser Thermo Scientific Instrument Components Standard Product Reference A Analyser B Operating Manual C Mains Battery Charger D Mains Battery Charger Adaptors Europe US Australia E Sample Tube Kit G100 Sample Filter Sample Tube ...

Page 9: ...ments incorporate the facility to log significant events via the Event Log This can be used as an aid to monitoring the use of the instrument It can also be used as a diagnostic tool if there is a problem with the instrument The event log can only be viewed via the optional G100 Range Download Software It cannot be viewed on the analyser screen Applicable events are stored in the event log automat...

Page 10: ...cessory Products Optional accessory and replacement parts may be purchased for the G100 from your equipment supplier Ref Description Mfr Order Code B Operating instructions set 50121618 C Spare Sample Filters pack of 5 50060287 J Sample Tube Kit 1 m 03650435 L Mains Charger inc Worldwide Adaptors 50122292 Software 50122015 ...

Page 11: ...istics of the Instrument Panel Front View Back View Reference A Main Read Screen B Soft Keys C On Off Key D Pump Key E Key 4 Scroll Left F Key 8 Scroll Down G Menu Key H Enter Key I Key 2 Scroll Up J Key 6 Scroll Right Reference K Moisture Removal Tube L Serial Number M Instrument Stand ...

Page 12: ...ables the operator to pre set values and settings Select options from the Main menu to also view data and readings stored or held H Enter Key The Enter key accepts confirms choices made by the operator to various functions and operations Also required to confirm numeric data entry I Scroll Up Key Also Key 2 Press scroll up to view further information on the instrument read screen J Scroll Right Ke...

Page 13: ...l temperature incubator and ambi ent temperatures B Temperature 2 Temperature 2 connector measures differ ential temperature incubator and ambi ent temperatures C Gas Outlet Gas outlet port used to exhaust the gas D Gas Inlet Gas inlet point used to attach the sample tube and filter in order to take the gas reading F USB Cable Attachment Point Used to connect the analyser to a PC via a USB cable t...

Page 14: ...Instrument Features Instrument Connection Points 4 4 G100 Range CO2 Analyser Thermo Scientific ...

Page 15: ...nstrument Main Read Screen After the analyser has been switched on and the warm up self tests completed the analyser will display the Main Read Screen Soft Keys Peak Enables the operator to display the peak reading Store Enables the operator to store the reading for viewing download later Hold Enables the operator to hold the current reading being taken Note Before the instrument is switched off a...

Page 16: ... and are populated from the right For example to enter a new time 09 25 00 the user would type in 092500 using the numeric keypad in the following sequence 0 09 0 92 09 25 0 92 50 09 25 00 Press the Enter key to confirm accept data keyed Icon Description Battery charge state flashing 1 hour remaining flashing Battery charging Charged Pump running flashing Pump stalled Alarm set flashing Alarm acti...

Page 17: ...be used as a permanent storage medium and any important data should be transferred to a more permanent storage medium as soon as possible The instrument should not be stored for prolonged periods with valuable data in its memory Storage When not in use the instrument should be kept in a clean dry and warm environment such as an office It should be stored flat with the stand folded away Main Menu T...

Page 18: ... information about the instrument Utilities The Utilities option enables the operator to configure instrument settings prior to taking readings 1 From the Main Read Screen press the Menu key on the instrument panel 2 Press Key 2 to display the Utilities menu and the following screen is displayed Time Date The Time and Date option enables the operator to check or set the instrument s internal clock...

Page 19: ...screen is displayed 4 Press Key 3 Scroll Left and Key 6 Scroll Right to adjust the value displayed 5 Press the soft key Accept or Reject accordingly to accept or reject the changes Alarms The G100 range of instruments has the facility to set rising or falling alarms for the two main gas channels CO2 if selected as an option The alarms for each channel can be enabled or disabled independently via t...

Page 20: ...ngs option enables the operator to maintain information with regards to taking samples and readings 1 From the Main Read Screen press the Menu key on the instrument panel 2 Press Key 2 to display the Utilities menu 3 Press Key 4 to select settings and the following screen is displayed 4 The following instrument settings may be maintained 1 Prompt ID Press Key 1 to prompt for ID code for each sampl...

Page 21: ...een is displayed Use the Scroll keys to adjust the value displayed The larger the value the less sensitive the flow fail detection is 4 Press soft key Accept or Reject accordingly Logging Data logging mode can be started or stopped via Key 6 Logging accessed from the Utilities menu Press Key 4 Start Stop Logging to start and stop data logging Whilst in data logging mode the instrument will automat...

Page 22: ...e and the volume of the sample gas For example there is little point setting a pump run time of 10 seconds if it takes 30 seconds to draw in a new sample 3 ID 00000000 Press Key 3 to create an 8 digit numeric ID Code 4 Start Stop Logging Press Key 4 to start and stop data logging Reset The instrument can be reset by pressing Key 7 Reset accessed via the Utilities menu Selecting this option will cl...

Page 23: ...he operator to delete all the readings stored see below 2 Filter Used to refine filter the range of readings displayed by ID or date ranges Press between two dates after a date before a date or all dates 3 Go to Enables the operator to jump to the first or last reading in the memory or any other reading Clear Reading Memory The Clear Reading Memory function enables the user to check how many readi...

Page 24: ...instrument s working parameters and settings are checked If any operational parameters are out of specification or if the pre programmed recommended calibration service date has passed errors or warnings may be displayed Battery Charging The battery used in the instrument is 2 Ah Lithium Ion cell The instrument must be charged using the power supply supplied with your instrument When plugged into ...

Page 25: ... 6 If necessary check the span calibration with a known concentration calibration check gas Step 7 Take readings Do protect the instrument from strong direct sunlight which will quickly raise the temperature of the instrument beyond its operating range and the LCD display will appear almost black The contrast setting cannot then alter the contrast Do remember to always use the sample filter If the...

Page 26: ... relevant always use the sample filter from the sample point to the inlet port of the instrument ensuring the filter is seated correctly 4 Press the Pump key to draw a sample into the instrument Notice the main gas readings start to change It is recommended to run the pump until the gas readings have stabilised approx 30 seconds then press the soft key Store 5 The pump will stop and the operator w...

Page 27: ...erval and pump run time These parameters are used to control the reading frequency in logging mode Once logging mode is activated the instrument will automatically record a reading at every interval until stopped by the operator or the memory becomes full Logging is also suspended temporarily whilst the user is accessing the menu options Whilst the logging mode is active both the Pump and Store ke...

Page 28: ...ing This allows it to be manually recorded or moved away from the sample point Once activated press the soft key Hold and the readings are fixed until the Hold key is pressed again or by storing the reading The current mode of operation can be identified by the status of the soft key which is inversed whilst in the hold phase When hold is active the Pump and Peak keys are disabled ...

Page 29: ...antity of the target gas is present Calibration Gases User calibration of the instrument will improve the data accuracy in the range of the calibration gases used However it may cause less accurate readings of concentrations outside this calibrated range Users should select the correct calibration gas for the expected gas levels on their particular application Only use gases with a known certified...

Page 30: ... and pressure rates are factory set WARNING Exhaust Port When the instrument is being calibrated there are two possible exits for the gas via the usual manner out of the exhaust port of the instrument or in cases of over pressurisation the 1 16 port on the pressure relief valve It is recommended that both ports have exhaust tubing attached The exhaust tubing must emerge in a well vented area Ensur...

Page 31: ...orm a zero using normal air as the soda lime filter will absorb virtually all CO2 from the sample air For both these options select Key 1 Zero with N2 from the user calibration menu If neither of the recommended methods is available the user can select the option to perform an air calibration This option assumes that the user has access to fresh air at around 390ppm Generally this can be found out...

Page 32: ...be displayed Press the soft key Accept again to confirm the calibration and Store the new user span Alternatively press soft key Reject to exit without change Reset Factory Settings This option will reset the instrument to its factory programmed calibration characteristics and will clear the user calibration points for both gas channels 1 To reset to factory settings press Key 1 Factory Reset from...

Page 33: ... entry the time and date will be stored Event Data recorded Successful user zero CO2 Type N2 or Air and Readings before and after Successful user span CO2 Target Value Readings before and after Failed user zero CO2 Type N2 or Air and Reading Failed user span CO2 Target Value Gas Reading Return to factory settings Note If the calibration failed then try again using a longer purge time or different ...

Page 34: ...Calibration Calibration Record 7 6 G100 Range CO2 Analyser Thermo Scientific ...

Page 35: ...the instrument e g CO2 out of calibration The most likely reason for these errors is either an incorrect user calibration or may indicate sensor failure If an incorrect user calibration has caused the warning it should be correctable by way of returning the instrument to factory settings zeroing or carrying out a user calibration as necessary for the relevant function Under and Over Range Codes If...

Page 36: ...le filter Change the sample filter and check for obvious blockages in the sample tubes Alternatively a small amount of adjustment can be made to the low flow detection point to compensate for minor changes in the per formance of the pump fitted to the instrument Check CO2 Cal This warning is most commonly caused by an incorrect user calibration Try recalibrating the sensor or press Return to facto...

Page 37: ...option via the Utilities menu Invalid Date The instrument has an invalid date This is most likely to occur after a reset The correct date should be entered using the set Time Date option via the Utilities menu Baro Fault The instrument has detected a fault with the barometric sen sor or its calibration This will have an effect on the accu racy of the readings as they are pressure compensated The i...

Page 38: ...r Remedy User Zero failed A possible reason for this is because the instrument is trying to zero to a level which is outside the predetermined range set when the unit was calibrated at the factory To rectify this first ensure the unit contains absolutely none of the gas which is being zeroed by flushing thoroughly with nitrogen If it will not zero then refer to the instructions given in the Reset ...

Page 39: ...re no user serviceable parts inside the instrument Please do not attempt any repair as this may invalidate any warranty supplied with your instrument Sample Filter This should be regularly inspected for damage or discolou ration and changed if needed The instrument should never be operated without the sample filter as this may result in water or dust entering the instrument The filter should be ch...

Page 40: ...Service 9 2 G100 Range CO2 Analyser Thermo Scientific ...

Page 41: ...efective parts on an exchange basis The decision to repair or replace will be determined by your equipment supplier To maintain this warranty the purchaser must perform maintenance and calibration as prescribed in the operating manual Normal wear and tear and parts damaged by abuse misuse negligence or accidents are specifically excluded from the warranty Note Please contact your equipment supplie...

Page 42: ...Warranty Policy 10 2 G100 Range CO2 Analyser Thermo Scientific ...

Page 43: ... power supply and internal charging circuit Charge time 3 Hours Alternative power USB connector DC power supply GAS RANGES Gases Measured CO2 By custom dual wavelength infra red cell with reference channel Oxygen cell lifetime Approximately 3 years in air Range CO2 G100 0 20 Measurement Accuracy Gas CO2 Accuracy 1 of range 2 of reading at refer ence conditions1 Temperature dependence 0 2 reading C...

Page 44: ...lative humidity 0 95 non condensing RH Probe 0 100 non condensing Barometric pressure 200 mbar from calibration pressure PHYSICAL Weight 495 grams Size L 165mm W100mm D55mm Case Material ABS Polypropylene with Silicone Rubber Inserts Keys 17 Resin capped Silicone rubber keys Display Liquid crystal display 128 x 64 pixel With RGB LED back light Gas sample filters Built in gas dryer tube to remove m...

Page 45: ...Event Log Change contrast Before and After Change flow fail current limit Before and After Battery less than critical voltage Critical Actual RTC date time invalid None Factory calibration invalid or overdue Date difference Service invalid or overdue Date difference Power on self test sensor out of range Channel reading limit User calibration set zero OK Before After User calibration set span OK T...

Page 46: ...Event Log 12 2 G100 Range CO2 Analyser Thermo Scientific ...

Page 47: ...hermo Scientific G100 Range CO2 Analyser 13 1 13 Sample Certificate of Calibration This is a sample certificate of calibration supplied at the time of purchase and updated when the instrument is serviced ...

Page 48: ...Sample Certificate of Calibration 13 2 G100 Range CO2 Analyser Thermo Scientific ...

Page 49: ... producers responsible from July 1st 2007 in meeting their obligations with the fundamental aim of reducing the environmental impact of electrical and electronic equipment at the end of its life The OEM is now registered as a producer and has joined a recycling scheme provider who will manage and report on our electrical waste on our behalf Producer Registration Number see thermo com WEEERoHs So w...

Page 50: ...Important Notice to All Customers WEEE COMPLIANT 14 2 G100 Range CO2 Analyser Thermo Scientific ...

Page 51: ...Thermo Scientific G100 Range CO2 Analyser 15 1 15 EC Declaration of Conformity ...

Page 52: ...EC Declaration of Conformity 15 2 G100 Range CO2 Analyser Thermo Scientific ...

Page 53: ...to measure and display the vari ous parameters in accordance with the man ufacturer s specification Chemical cell Type of gas detector which can be fitted internally to the analyser at the time of manufacture Clean air purge Process used to clear out gas from the inlet pipe and the analyser s gas sensors prior to taking a new reading CO2 Carbon dioxide gas Contrast adjustment Adjustable setting wh...

Page 54: ...reset at time of factory calibration Firmware Firmware is the name given to the analy ser s internal software This can be pro grammed using the re flash command on the G100 Range Download Softwa re The latest software release can be downloaded from the Geotech website It is also auto matically updated when the analyser is returned for servicing G100 Range Download Software The G100 Range Download ...

Page 55: ...nstrument where that sample is not under pressure Select the Pump key on the analyser to activate Regulator flow The regulator s flow is factory set It only requires a few turns to open no adjustment is available Sample tube Tube used to transfer sample gas from the source to the analyser Span The point at which the gas analyser is cali brated when a known concentration of the target gas is presen...

Page 56: ...nt is guaranteed against defect in materials and workmanship for a period of 12 months from the date of shipment to the user and is subject to the recommended service and recalibration requirements Zero The point at which the gas analyser is cali brated when there is none of the target gas present ...

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