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All installations and services must be performed by qualified service personnel. 

 

Compressor contactor 

The control provides switched 24VAC to operate a compressor contactor.  Rating shall be class 2 - 24 
VAC pilot duty @ 24 VAC (< 200mA).   

EAC (electronic air cleaner) 

The control provides a 120VAC output for an electronic air cleaner. This output is energized whenever the fan 
motor is energized (either low, heat or cool speed).  Connection is made via male quick connect terminal 
labeled "EAC".

 

 

Humidifier

 

 

The control provides a 120 VAC output for a humidifier. Connections are made to a male quick connect 
terminal labeled "FAN".  The control does not switch this output, it provides a pass-through connection from 
P1-7 from the switched primary voltage of the Burner Module. In this application, the humidifier will operate 
on any blower operation. Humidifier should be controlled by humidistat to prevent operation during cooling 
fan operation. 

 

Status LED 

A red LED is provided to indicate any thermostat input has been recognized by the microprocessor on the 
control.  See Diagnostic Features for a function description of operation.   

Thermostat Input LEDs 

Four green LEDs are placed beneath their respective thermostat connections (W, Y, G and DEHUM) and 
operate whenever a call is present.  See Diagnostic Features for a function description of operation.   

Motor CFM LED 

 

This green LED will flash once for every 100CFM the blower is producing.

 

E.  Operating Modes 

 
Standby Mode 

All outputs are off and the control is waiting for a thermostat demand.  The thermostat inputs, and limit 
switch are continuously monitored.  The control initiates action when a thermostat call is received or limit 
switch opens. 

 Fan Mode  

A call for fan ("G") is received from the thermostat.  If no other mode is calling for blower operation, the 
control will choose a “Low” speed value from the position of DIP switch SW1 positions 4 through 6, as 
shown in the CFM Tables and operate the fan at that speed.  The fan mode will be operated as long as the 
"G" input is calling

 

and neither the Heat mode nor the Cool mode is calling for blower operation. When the 

Heat and Cool modes call for blower operation, their respective outputs will take over after their respective 
turn-on time delays have expired. The speed Output is present until the fan call is satisfied. 

Cooling Mode 

A call for cool ("Y") is received from the thermostat.  If the heat mode is not active or the anti-short cycle 
delay is not in effect, the control will energize the “CC” terminal.  After a 10 second delay blower ramps up to 
the “COOL” speed determined by the position of DIP switch SW1 (positions 4 through 6) determine a speed as 
shown in CFM Tables. 

When the call for cool is satisfied, the “CC” terminal is de-energized and the cooling off delay of 45 seconds is 
started.  Forty-five seconds later the blower speed ramps toward zero and the control reverts to Standby Mode. 

Summary of Contents for OH16-125

Page 1: ...CINITY OF THIS OR ANY OTHER APPLIANCE INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER REFERRED TO IN THESE INSTRUCTIONS AS A QUALIFIED HEATING CO...

Page 2: ......

Page 3: ...I BLOWER CONTROL INFORMATION 1 A TERMINAL DEFINITIONS FIELD WIRING 1 B WIRING SWITCHES 2 C INPUTS 4 D OUTPUTS 4 E OPERATING MODES 5 F CFM TABLES 7 G ECM SPECIFIC REPLACEMENT PARTS 8 III ECM TROUBLESH...

Page 4: ...mon ground W Thermostat call for heat R 24 VAC to thermostat G Thermostat call for fan Y Thermostat call for cool DEHUM Humidistat call for dehumidification TXV systems ONLY Thermostat Humidistat conn...

Page 5: ...All installations and services must be performed by qualified service personnel 2 CC_COM Compressor Contactor Common...

Page 6: ...and services must be performed by qualified service personnel 3 B WIRING SWITCHES OH16 OL16 20 LOWBOY Figure 1 BLOWER WIRING TURN OFF THE ELECTRICAL POWER to the furnace before attempting to disconne...

Page 7: ...All installations and services must be performed by qualified service personnel 4 Figure 2 BOARD LAYOUT WITH SWITCHES BLOWER CFM...

Page 8: ...R This input has an indicator LED that will light when the control receives a call for cooling Refer to the Cool Mode section for the control operation Thermostat call for dehumidification DEHUM 24 V...

Page 9: ...tor CFM LED This green LED will flash once for every 100CFM the blower is producing E Operating Modes Standby Mode All outputs are off and the control is waiting for a thermostat demand The thermostat...

Page 10: ...he burner is brought on They will continue at that speed until the delay time has elapsed The control remains in steady heat mode until the thermostat is satisfied When the call for heat signal is rem...

Page 11: ...re enacted when heat is called This allows independent selection of heating and cooling capacity parameters See the CFM Tables for speeds F CFM TABLES The following tables contain blower speed setting...

Page 12: ...e green Input Status LEDs are driven by the Y W G and DEHUM inputs and are located directly below those inputs They will light to indicate the presence of these signals The red Board Status LED has tw...

Page 13: ...ake sure blower wheel is tight on shaft Perform motor control replacement check Motor oscillates up down while being tested off of blower It is normal for motor to oscillate with no load on shaft Moto...

Page 14: ...loops Locate connectors above 7 and 4 o clock positions Use authorized motor and control model s for replacement Replace one motor or control model with another unless an authorized replacement Keep...

Page 15: ...ervices must be performed by qualified service personnel 12 Figure 3 ECM PIN CONNECTORS Troubleshooting table above and Figure 2 adapted from GE Industrial Systems publication GED 7161C Troubleshootin...

Page 16: ...TO MOTOR IF CONNECTIONS ARE GOOD AND MOTOR STILL DOES NOT RUN REPLACE MOTOR THIS GUIDE SHOULD BE USED IN THE CASE OF A STOPPED OR MANFUNCTIONED ECM BLOWER MOTOR THE FOLLOWING SHOULD HELP ESTABLISH THE...

Page 17: ...Status LED Off 1 HEAT mode On 2 BLOWER HEAT 3 Status LED Flashes 1 COOL mode On 2 Blower On Delay Started 3 Condenser On 4 Status LED On continuous 1 FAN mode On 2 BLOWER LOW 3 Status LED On continuo...

Page 18: ...Fire Connect 2 Stage T stat to both W1 and W2 Single Stage T stat W2 Connect single stage T stat to W2 only BLOWER Speeds HEAT The Heating Blower speed selected by positions 1 2 3 of SW1 CFM tables o...

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