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Solar Boiler™ Installation Manual (OG-300),  page  2  of  14

IN.410.06.DEC/99

S32 A

Solar Collector

S32B

Solar Collector

[Optional]

PV module

Wire - supplies 12 VDC
from PV module to
Solar Boiler™

Cold Water IN

Hot Water OUT

Solar Storage Tank

Auxiliary Water Heater

Solar Boiler™

module

Solar Pump™

Ball valve #1

Ball valve #3

Ball valve #2

Normal Operation
Ball valve #1 - Close
Ball valve #2 - Open
Ball valve #3 - Open

[Inside the Solar Boiler™]

solar heated water IN

cold water IN

solar heated water IN

South

A

B

Inclined mount

H

L

Flush mount

South

H/L

0.25
0.33
0.42
0.50
0.67

1.0

Angle

14°
18°
23°
27°
34°
45°

Rise/Run

3/12
4/12
5/12
6/12
8/12

12/12

Solar Collector Installation

Micro-Flo® solar collectors are designed to work with the Solar
Boiler™ module and other Micro-Flo® systems.

Locate the solar collectors on the roof of your home that is oriented true
south or as close as possible.  There are no major losses up to 45

°

 east or

west of true south.  If your orientation is not in this range, consider a
ground mounting system.  The solar collectors are to be installed  such
that they are not shaded for for at least 5-6 hours during the middle of
the day.

The recommended slope is equal to the local latitude plus or minus 10

°

.

For example, Halifax, Nova Scotia is at a latitude of 45

°

.  Therefore the

recommended collector slope for a home located in or near Halifax is
between 35

°

 and 55

°

.  For effective snow removal in the winter a slope

of at least 45

°

 is recommended.

To calculate the slope of your roof, measure the dimensions “H” and
“L” as shown in the figure.  Calculate the quantity H/L and compare it
to the table to determine if an inclined mount is required.

Inclined Mount

The inclined mounting kit allows the collectors to pivot in the
front and uses aluminum channel to support the solar collector at
the rear.  Instructions are provided with the rack mount kit.

How the Solar Boiler™ works

Solar collectors absorb sunlight and convert it to heat.

When there is sufficient sunlight, the photovoltaic module produces
electricity and turns the pump.

The pump circulates heat transfer fluid, (HTF), through the solar
collectors.

Heat is transferred to the HTF in the solar collector.

The HTF is returned to the heat exchanger in the Solar Boiler™
module.

The heat is transferred to the water which circulates naturally to the
top of the solar storage tank.

Solar heated water is stored in the solar storage tank until water is
drawn from the auxiliary tank (in this case an electric water heater).

As hot water is drawn from the electric water heater it is replaced
with solar heated water.

The electric heaters increase the temperature of the solar heated
water, if necessary.

The electrical energy required to heat water is significantly less when
water is preheated by the solar water heater.

In this manner, the solar water heater saves electrical energy.

NOTE:

The Solar Boiler™ is designed to shut off when a temperature
of 180

°

F is attained in the solar storage tank.

The HTF is a 40/60 % by volume mixture of Propylene Glycol
USP and distilled water, and will provide freeze protection to -
10

°

F (-24

°

C)

Summary of Contents for Solar Boiler

Page 1: ... can cause irreparable damage and create a health and safety hazard The Solar Boiler module contains 3 75 litres 1 USgallon of heat transfer fluid when full The installation of the Solar Boiler should be inspected by a qualified technician prior to start up 1 Micro Flo solar collectors 2 Solar storage tank 3 Temperature gauge optional 4 Solar Boiler Module 5 3 4 Hard Copper Tube 6 Photovoltaic Mod...

Page 2: ...recommended To calculate the slope of your roof measure the dimensions H and L as shown in the figure Calculate the quantity H L and compare it to the table to determine if an inclined mount is required Inclined Mount The inclined mounting kit allows the collectors to pivot in the front and uses aluminum channel to support the solar collector at the rear Instructions are provided with the rack mou...

Page 3: ...es with silicon sealant and secure the two front clips to the roof using lag bolts Seal the perimeter of each mounting clip base with silicon Take the A solar collector and slide two 3 8 bolts in the bolt track Loosely fasten these bolts to the bottom hole of the front mounting clips using a lock washer and nut Center the solar collector so that the spacing from the end of the solar collector to t...

Page 4: ...e through Tie a knot in the wire so that it can not be pulled out of the box Connect the black wire to the terminal and the white wire to the terminal Seal the hole in the junction box wire hole with silicon Close the junction box securely CAUTION The photovoltaic module produces electricity when exposed to sunlight To avoid any chance of shock cover the photovoltaic module with a towel during ins...

Page 5: ...connect the Solar Boiler to the solar collectors Run the LifeLine to the solar collectors via an unused space or closet Note All LifeLine installed in the horizontal position must slope down 1 4 for every horizontal foot Secure the LifeLine at intervals of 6 feet with the clamps Do not kink the tube Do not cut the LifeLine until you are absolutely sure there is adequate length available Insulate t...

Page 6: ...elbow to the bottom of the Solar Boiler module and position it in the direction of the solar storage tank Remove the drain valve from the solar storage tank Install the bottom tank assembly Position the tee such that one end points toward the Solar Boiler Apply teflon tape to the hose bib and attach it to the end of the tee that is pointing away from the Solar Boiler Connect the bottom of the Sola...

Page 7: ...r storage tank Plumb the temperature pressure relief valve to a drain We recommend a plumber integrate the Solar Boiler and solar storage tank with your existing water heater AA AA AA solar storage tank AAA AAA AA 56 Flexhose rear view AA AA AA AA Flexhose 56 A A AA AA tank port 3 4 short nipple top tank tee pressure temperature relief valve hot outlet Isolation Bypass preparation Close the main c...

Page 8: ...r storage tank at 80 C 180 F Note Some thermostats have a high limit which is less than 80 C If so set the thermostat to its maximum Do not set the thermostat higher than 80 C CAUTION NEVER CONNECT ANY OTHER WIRES OR SOURCES OF ELECTRICITY TO THE SOLAR STORAGE TANK THERMOSTATS NO A C POWER IS TO BE CONNECTED TO THIS THERMOSTAT Solar Boiler Start up Pressurize the solar storage tank by opening the ...

Page 9: ... exchanger and hoses Reservoir Fluid Level The fluid level in the Solar Boiler reservoir should be checked every year Instructions for this procedure are part of the refilling instructions Repairs If any of the components of the Solar Boiler or Micro Flo solar collectors are damaged your local dealer or Thermo Dynamics Ltd should be advised before any repair is attempted In the case of broken glas...

Page 10: ...hms replace with new motor check wire connections reset thermostat check thermostat relay replace thermostat use two wrenches to tighten the nut 1 4 turn use two wrenches to tighten the nut 1 4 turn disconnect photovoltaic module and contact dealer or Thermo Dynamics for assistance use two wrenches to tighten the nut 1 4 turn replace pump contact dealer or Thermo Dynamics for assistance tighten ho...

Page 11: ...not turn the system on again until Solar Boiler is refilled The system is now drained Connect the 3 8 copper lines to the Solar Boiler unit To refill the Solar Boiler follow the instructions listed below Refilling the Solar Boiler with HTF heat transfer fluid Remove the cover from the Solar Boiler Turn the Solar Boiler off using the switch ON green OFF black located under the cover Switch only ava...

Page 12: ...___ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ Date ____________ Technician__________ Back Flush_________ Comments____________________________________________________ For more system maintenance procedures please refer to your installation manual or contact your...

Page 13: ...s of when a component may need to be replaced Solar Collectors 35 years Photovoltaic Module 25 years LifeLine Tubing 50 years Solar Boiler Module c w DC Motor 15 years Pump 15 years Heat Exchanger 50 years Linear Current Booster 50 years Solar Boiler Module SBM 9DC Solar Boiler Module SBM 9DC S32A Solar Collector S32A Solar Collector S32B Solar Collector Photovoltaic Module Photovoltaic Module The...

Page 14: ...l regulations 3 HEALTH HAZARD DATA EYE May cause slight transient eye irritation Corneal injury is unlikely SKIN CONTACT Essentially nonirritating to skin on prolonged contact Repeated exposure may cause slight flaking tenderness and softening of skin SKIN ABSORPTION A single prolonged skin exposure is not likely to result in absorption of harmful amounts INGESTION Single dose oral toxicity is ext...

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