background image

                                                                                                      

 

1751 Hurd Drive ● Irving, Texas 75038 ● (972) 580-0200 ● (888) 580-0202 ● Fax (972) 580-0277 

URL:  www.thermal-edge.com ● Email:  

[email protected]

 

SP-ENG-210-000-10 Rev 1.3          

|

 

P a g e

                                                                                   

Overview 

 

Thank you for your purchase of the Thermal Edge Special Purpose Air Conditioner.  Our air 
conditioning equipment is carefully designed to cool and dehumidify the air in electronic component 
enclosures.  Thermal Edge has designed air conditioners for all types of electronic equipment 
enclosures providing capacity from 1,000 to 24,000 BTUH.   
 
This manual will guide you through the installation, maintenance, diagnostics and advance operations 
of the WF060 & WF080 Series Air Conditioners.  This manual contains important information for the 
end-user who installs, maintains and/or operates the WF060 & WF080 Air Conditioner. 
 

 

Technical Support 

 

 

By Phone: 972-580-0200 / 888-580-0202 

 

 

 

    

(Monday 

– Friday, 7:30 am – 5:00 pm Central Time) 

 

 

By Email

[email protected]

 

 

Our goal is to have continuous improvement for both our equipment and our documentation.  We rely 
and appreciate your feedback to help us achieve our goal.  Our technical support team is glad to work 
with you if you require additional technical information not provided in this manual. 

 

Inspecting the Equipment 
 

Thermal Edge air conditioning equipment is designed, manufactured and packed to prevent damage 
from normal handling, shock and vibration during shipment.  It is necessary to inspect your equipment 
upon receipt to insure that there is no visual or hidden damage. 
 
Upon receipt of the equipment, insure 

that it is always top side up as indicated by “THIS SIDE UP” 

labels.  This insures that the compressor oil is not displaced.   
 

Note:

 If the equipment has been on its side it must be put upright for 

at least 24 hours

 before installing 

or running to insure the compressor oil has returned to the compressor.   
 
All physical damage to packing or signs of damage to the equipment must be noted on the freight bill 
of lading.  Packages must be opened after receipt and inspected for any internal or concealed damage 
to the equipment and to verify proper count and order fulfillment.  Delivery of without the pallet, not top 
side up, other freight on top, damaged or wet should be refused. 

 
Unpacking the Air Conditioner 
 

Always keep air conditioner top up as shown by the packaging label and arrows.  If the unit is to be 
transported after initial unpacking, place air conditioner back in original packing to prevent damage. 
 
For shipment by UPS or freight carrier, repack as received and re-band to the pallet.   
 

Note:

 Shipping without being strapped to the pallet may result in tipping and damage, this will void the 

warranty. 

 
 
 
 
 

Summary of Contents for WF060 Series

Page 1: ...User Technical Manual WF060 WF080 Series Rev 1 3...

Page 2: ...Slotnick Update filter media part number Statement of Confidentiality The Manual and other materials contain proprietary information comprising Thermal Edge Inc s trade secrets Please maintain the co...

Page 3: ...the Air Conditioner 4 Moving the Air Conditioner 5 Unit Label 5 Operation 6 Preliminary Testing 6 Mounting the Air Conditioner 7 Unit Specifications 8 Options 10 System Faults 13 Digital Temperature C...

Page 4: ...nspecting the Equipment Thermal Edge air conditioning equipment is designed manufactured and packed to prevent damage from normal handling shock and vibration during shipment It is necessary to inspec...

Page 5: ...degree angle rotary compressors without damaging the compressor If air conditioner is to be shipped or transported at any time pack in original packaging and strap to pallet to prevent damage Air con...

Page 6: ...ped with a Condensate Removal System that changes the excess humidity liquid into a vapor which is then vented to the atmosphere In the event of excess water vapor where the enclosure door has been le...

Page 7: ...nt the air conditioner high on the enclosure in order to cool the hot air in the top of the enclosure Position the unit where the cold air can circulate across the width of the enclosure to cool it al...

Page 8: ...um Ambient 125 F Unit Weight 100lbs 120 230VAC Model Operating Voltage Range Volts Inrush Current Start Up Current Amps Loading Current Running Current Amps SCCR Short Circuit Current Rating Amps Reco...

Page 9: ...KVA Rating K Watts Refrigerant Type Refrigerant Amount ounces Low High Unit Pressures psi WF080126 110 120 42 70 13 00 2 25 Amp Class CC CCMR Time Delay 1 5 R422d 26 00 144 335 WF080236 220 240 24 20...

Page 10: ...ide an optimum constant low current in the compressor motor during the non cooling state This option provides internal heat to the compressor to protect it from stalls and hard starts during long peri...

Page 11: ...ies available are 100 Watt 150 Watt 200 Watt 250 Watt 300 Watt 400 Watt 550 Watt 650 Watt 950 Watt Default Settings 55 F Heat Set Point 3 F Differential At the default settings the heater output turns...

Page 12: ...mperature at any specific location of your enclosure Ethernet IP Controller Output This option provides the ability to communicate with the Thermal Edge Air Conditioner controller via the Ethernet IP...

Page 13: ...nute time delay A thermal overload protects the compressor against faults In the event that the snowflake status LED is not flashing on the display and the compressor is not running an internal fault...

Page 14: ...T key to display its value 4 Use the UP or DOWN arrow key to change its value 5 Press SET to store the new value and move to the following parameter To exit Press SET UP arrow keys or wait 15 seconds...

Page 15: ...l 30 min start up delay No Output 2 HA2 Condenser High Temperature Alarm P2 145 F for 3 minutes Compressor Off 2 LA2 Condenser Low Temperature Alarm P2 50 F for 3 minutes No Output 2 CA Evaporator Coi...

Page 16: ...e is recommended to enhance air filter efficiency Replacement filters are readily available from THERMAL EDGE Customer Service DO NOT operate the air conditioner without the air filter Such operation...

Page 17: ...r 120VAC 31574 1 for 230VAC Compressor Thermal Overload WF060 31552 2 for 120VAC WF080 31553 2 for 120VAC 31574 2 for 230VAC Gasket Installation Kit 71308 WF68 Evaporator Fan 42100 1 1 for 120VAC 4210...

Page 18: ...itch is on position ON OFF Toggle Switch then Retry Verify input power meets voltage requirements as shown in the UL label YES If problem is still present contact technical support Unit Overheats Insu...

Page 19: ...pressor Use meter 3 Check for faulty evaporator fan 3 Measure Temperature at Evaporator Verify Heat Load Requirements Is unit capacity adequate for internal head load Possible low refrigerant Is compr...

Page 20: ...behind controller CA YES NO Check Low Pressure Switch Connections and Verify Pressure switch is closed Use meter 3 P1 or P2 NO YES Check probe connections potential faulty probe LA LA2 HA HA2 YES Ref...

Page 21: ...hysical Dimensions 120 230 VAC Models Water overflow excessive Check drain is it plugged YES NO Clean condensate pan and drain add 1 tbsp bleach to upper pan monthly to kill mold Is Air Conditioner se...

Page 22: ...d Drive Irving Texas 75038 972 580 0200 888 580 0202 Fax 972 580 0277 URL www thermal edge com Email thermaledgeinfo thermal edge com SP ENG 210 000 10 Rev 1 3 22 P a g e THIS PAGE IS INTENTIONALLY LE...

Page 23: ...ermal edge com SP ENG 210 000 10 Rev 1 3 23 P a g e Electrical Schematics System Schematic Digital Controller Schematic Note Schematics applies to all voltages optional accessories wiring not provided...

Page 24: ...the repair or replacement of its own product This Warranty does not cover Labor or reimbursement of labor for evaluation removal installation repair or cost of any warranted part except at the Therma...

Page 25: ...nd address Shipping method Pack unit in a suitable packing for shipment preferably the original packaging if available If suitable packing is not available arrange for packaging to be shipped to you A...

Reviews: