Thermal Dynamics CUTSKILL C-35A Operator'S Manual Download Page 26 | Manualshive

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APPENDIX

A-2

Manual 0-4678

Appendix 2: Torch Connection

Torch

Switch

Negative / Plasma Lead

Torch Head

White

Black
Orange

Green

PIP

Switch

Torch Leads

To Power
Supply Adapter

Disconnect power and air. Lay unit
on its side. Remove access plate.

Pilot

Power Supply
Adapter

Negative / Plasma Lead

Art # A-04445

Work Cable

Pilot

Pilot

DETAIL

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Summary of Contents for CUTSKILL C-35A

Page 1: ...PLASMA CUTSKILL Operator Manual C 35A PLASMA CUTTING SYSTEM Revision No AB 01 Issue Date March 26 2007 Manual 0 4678 Operating Features...

Page 2: ......

Page 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Page 4: ......

Page 5: ...1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Compressed Air Connection 3 1 SECTION 4 OPERATION 4 1 4 01 Front Control Panel 4 1 4 02 Preparations For Operating 4 2 SECTION 5 S...

Page 6: ......

Page 7: ...r head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of...

Page 8: ...in this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes...

Page 9: ...Fire Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis Hi...

Page 10: ...t UL Underwriters Laboratory rating 94VO flammability testing for all printed circuit boards used CENELEC EN50199 EMC Product Standard for Arc Welding Equipment ISO IEC 60974 1 BS 638 PT10 EN 60 974 1...

Page 11: ...ble Parts such as tips electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly oper...

Page 12: ...GENERAL INFORMATION 1 6 Manual No 0 4678 This Page Left Blank...

Page 13: ...System Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 60 27Amps System Duty Cycle ratings at Ambient Air Temperatures of 40 C 104 F 100 20Amps Maximum Cutting Capacity 35A 1 2 12mm Dime...

Page 14: ...y Power Source Model C 35A 1 Torch Set SL60 with 20 leads 6 1m 1 Accessories Consumables Air Regulator Work Cable Manual Torch Electrodes Torch Tips 1 1 1 2 3 Input Power Cable For Systems 1 1635 1 3...

Page 15: ...al code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Compressed Air Connection An air compressor is required and should be con nected to rear panel...

Page 16: ...Installation 3 2 Manual 0 4678 This Page Left Blank...

Page 17: ...power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutting B Buttons Torch...

Page 18: ...ust correspond with the type of operation and with the amperage output of this Power Supply 35 amps maximum Use only genuine manufactured parts with this torch Electrode 9 8215 Start Cartridge 9 8213...

Page 19: ...g and the torch used in the Drag mode or standoff height indicated Unit Standoff Material Thickness C 35A Drag 10GA 0 135 3mm 94 7 2367 75 7 1893 C 35A Drag 7GA 0 179 4 5mm 57 0 1425 45 6 1140 C 35A 1...

Page 20: ...Operation 4 4 Manual 0 4678 This Page Left Blank...

Page 21: ...ower electronics measurement and troubleshoot ing techniques 1 Basic Troubleshooting Overview This guide covers basic troubleshooting It is helpful for solving many of the common problems that can ari...

Page 22: ...artridge Art A 03621 4 Worn or faulty torch parts a Inspect torch consumable parts Replace if nec essary 5 Thermal Switch activated a Allow the cooling fan to run for 2 minutes or longer until it will...

Page 23: ...rn to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properly 1 Torch Switch Latch button on front panel faulty a Return to an authorized...

Page 24: ...SERVICE 5 4 Manual 0 4678 This Page Left Blank...

Page 25: ...Cutting Done Torch Switch On Air Flows at Torch Set Air Pressure Then Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Gre...

Page 26: ...tch Negative Plasma Lead Torch Head White Black Orange Green PIP Switch Torch Leads To Power Supply Adapter Disconnect power and air Lay unit on its side Remove access plate Pilot Power Supply Adapter...

Page 27: ...8 A 3 APPENDIX Appendix 3 Microchip Pin Out P2 1 2 3 4 5 6 7 8 9 10 11 12 24 22 20 18 16 14 12 10 8 6 4 2 23 21 19 17 15 13 11 9 7 5 3 1 P3 1 2 3 4 5 6 7 8 9 10 11 12 CPU Socket on Control PCB 40 Pin...

Page 28: ...gerAssembly Replacement Kit 9 7034 3 1 Handle Screw Kit 5 each 6 32 x 1 2 cap screw and wrench 9 8062 4 1 Torch Head Assembly Replacement Kit includes items No 5 6 9 8219 5 1 Large O Ring 8 3487 6 1 S...

Page 29: ...Manual 0 4678 A 5 APPENDIX 5 6 3 4 2 7 7 A 07060 1 8...

Page 30: ...3 IGBT IGBT CN4 No 40276003 DIODE Pressure Sensor Solenoid V V AC230 Control Board INPUT AC230V 1 PH TB2 Filter Board Black White To Ground Connection B B W BR W B 230 VAC 230 VAC W W N C Red BL DC 32...

Page 31: ...VC_2 Pilot Relay R4 R3 R2 C T 1 R5 2005 01 12 POWWEL ELECTRONIC IND CO LTD Air Plasma 35A Main Transformer 218 VAC Piloting Current Cutting Current W Twisted LD2 Enable 5 12VDC BR P B W W CN11 N C Y Y...

Page 32: ...Pressure Sensor Solenoid V V AC230 Control Board INPUT AC230V 1 PH TB2 Filter Board Bk W To Ground Connection Bk Bk 230 VAC W W N C R Bk DC 325 TW TW TW TW B W G R B W G R N C W W LD1 SOL BL BL R BK R...

Page 33: ...U_1 VC_2 Pilot Relay R4 R3 R2 C T 1 R5 2005 01 12 Main Transformer 218 VAC Piloting Current Cutting Current W Twisted LD2 Enable 5 12VDC BR P B W W CN11 N C Y Y W W O C V 325 Pilot 130 Cutting 110 Jum...

Page 34: ...APPENDIX A 10 Manual 0 4678 This Page Left Blank...

Page 35: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Page 36: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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