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GENERAL INFORMATION

1-2

Manual 0-4687

• Wear dry gloves and clothing.  Insulate yourself

from the work piece or other parts of the welding
circuit.

• Repair or replace all worn or damaged parts.

• Extra care must be taken when the workplace is

moist or damp.

• Install and maintain equipment according to NEC

code, refer to item 9 in Subsection 1.03, Publications.

• Disconnect power source before performing any ser-

vice or repairs.

• Read and follow all the instructions in the Operat-

ing Manual.

FIRE AND EXPLOSION

Fire and explosion can be caused by hot slag, sparks, or
the plasma arc.

• Be sure there is no combustible or flammable mate-

rial in the workplace.  Any material that cannot be
removed must be protected.

• Ventilate all flammable or explosive vapors from

the workplace.

• Do not cut or weld on containers that may have held

combustibles.

• Provide a fire watch when working in an area where

fire hazards may exist.

• Hydrogen gas may be formed and trapped under

aluminum workpieces when they are cut underwa-
ter or while using a water table.  

DO NOT

 cut alu-

minum alloys underwater or on a water table un-
less the hydrogen gas can be eliminated or
dissipated.  Trapped hydrogen gas that is ignited
will cause an explosion.

NOISE

Noise can cause permanent hearing loss.  Plasma arc pro-
cesses can cause noise levels to exceed safe limits.  You
must protect your ears from loud noise to prevent per-
manent loss of hearing.

• To protect your hearing from loud noise, wear pro-

tective ear plugs and/or ear muffs. Protect others
in the workplace.

• Noise levels should be measured to be sure the deci-

bels (sound) do not exceed safe levels.

• For information on how to test for noise, see item 1

in Subsection 1.03, Publications, in this manual.

PLASMA ARC RAYS

Plasma Arc Rays can injure your eyes and burn your skin.
The plasma arc process produces very bright ultra violet
and infra red light.  These arc rays will damage your eyes
and burn your skin if you are not properly protected.

• To protect your eyes, always wear a welding hel-

met or shield.  Also always wear safety glasses with
side shields, goggles or other protective eye wear.

• Wear welding gloves and suitable clothing to pro-

tect your skin from the arc rays and sparks.

• Keep helmet and safety glasses in good condition.

Replace lenses when cracked, chipped or dirty.

• Protect others in the work area from the arc rays.

Use protective booths, screens or shields.

• Use the shade of lens as suggested in the following

per ANSI/ASC Z49.1:

Minimum Protective

Suggested

Arc Current

Shade No.

Shade No.

Less Than 300*

8

9

300 - 400*

9

12

400 - 800*

10

14

*  These values apply where the actual arc is clearly
seen.  Experience has shown that lighter filters may
be used when the arc is hidden by the workpiece.

1.03 Publications

Refer to the following standards or their latest revisions
for more information:

1. OSHA, SAFETY AND HEALTH STANDARDS, 29CFR

1910, obtainable from the Superintendent of Documents,
U.S. Government Printing Office, Washington, D.C.
20402

2. ANSI Standard Z49.1, SAFETY IN WELDING AND

CUTTING, obtainable from the American Welding So-
ciety, 550 N.W. LeJeune Rd, Miami, FL  33126

3. NIOSH, SAFETY AND HEALTH IN ARC WELDING

AND GAS WELDING AND CUTTING, obtainable from
the Superintendent of Documents, U.S. Government
Printing Office, Washington, D.C.  20402

4. ANSI Standard Z87.1, SAFE PRACTICES FOR OCCU-

PATION AND EDUCATIONAL EYE AND FACE PRO-
TECTION, obtainable from American National Stan-
dards Institute, 1430 Broadway, New York, NY  10018

5. ANSI Standard Z41.1, STANDARD FOR MEN’S

SAFETY-TOE FOOTWEAR, obtainable from the Ameri-
can National Standards Institute, 1430 Broadway, New
York, NY  10018

Summary of Contents for CUTSKILL C-20C

Page 1: ...PLASMA CUTSKILL Operation Manual PLASMA CUTTING SYSTEM C 20C Rev AA 01 Issue Date March 26 2007 Manual 0 4687 Operating Features...

Page 2: ......

Page 3: ...005 2006 2007 by Thermal Dynamics Corporation All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume...

Page 4: ......

Page 5: ...2 03 Features 2 1 2 04 Torch Specifications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 3 0 Installation 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Torch 3 1...

Page 6: ......

Page 7: ...head out of the welding fume plume Use an air supplied respirator if ventilation is not adequate to remove all fumes and gases The kinds of fumes and gases from the plasma arc depend on the kind of m...

Page 8: ...this manual PLASMA ARC RAYS Plasma Arc Rays can injure your eyes and burn your skin The plasma arc process produces very bright ultra violet and infra red light These arc rays will damage your eyes a...

Page 9: ...re Protection Association Batterymarch Park Quincy MA 02269 11 CGA Pamphlet P 1 SAFE HANDLING OF COM PRESSED GASES IN CYLINDERS obtainable from the Compressed Gas Association 1235 Jefferson Davis High...

Page 10: ...electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused based...

Page 11: ...v NOTE Refer to Local and National Codes or local au thority having jurisdiction for proper wiring re quirements Under certain cutting conditions using 115V input power nuisance tripping of 20 Amp Inp...

Page 12: ...Direct Contact Hazard For operation with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply Used With 20C PCH 42 Torch Ratings 2 05 System Contents Description ITEMS Q t...

Page 13: ...ion cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Torch Make sure that the torch cable and torch swi...

Page 14: ...Installation 3 2 Manual 0 4687 This Page Left Blank...

Page 15: ...ure to op erate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutt...

Page 16: ...rk piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in contact with t...

Page 17: ...ighest setting and torch held at the indicated standoff height Inches per minute Milimeters per minute Inches per minute Milimeters per minute C 20C Drag Only 10GA 0 135 3mm 42 7 1067 34 1 853 C 20C D...

Page 18: ...Operation 4 4 Manual 0 4687 This Page Left Blank...

Page 19: ...Power Switch Off and then On again 3 Switch may be faulty a Return to an authorized service center for re pair B Primary power switch is on but the cooling fan does not work 1 No power incorrect powe...

Page 20: ...ble Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properl...

Page 21: ...ch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indicator Off a...

Page 22: ...and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Lead Black...

Page 23: ...iode Fan Compressor Input Selector Compressor Pressure Sensor Main Power Temp Error Air Error Hold Air Check Hold Panel Board Control Board Torch Filter IGBT IGBT Main Transformer Air Plazma 20C H V B...

Page 24: ...APPENDIX A 4 Manual 0 4687 This Page Left Blank...

Page 25: ...trict Shanghai PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Eh...

Page 26: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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