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DRAG-GUN PLUS 35C

GENERAL INFORMATION

1-2

Manual 0-4750

Provide a fire watch when working in an area where fire hazards
may exist.

Hydrogen gas may be formed and trapped under aluminum
workpieces when they are cut underwater or while using a water
table. 

DO NOT

 cut aluminum alloys underwater or on a water

table unless the hydrogen gas can be eliminated or dissipated.
Trapped hydrogen gas that is ignited will cause an explosion.

 NOISE

Noise can cause permanent hearing loss. Plasma arc processes can
cause noise levels to exceed safe limits. You must protect your ears from
loud noise to prevent permanent loss of hearing.

To protect your hearing from loud noise, wear protective ear
plugs and/or ear muffs. Protect others in the workplace.

Noise levels should be measured to be sure the decibels (sound)
do not exceed safe levels.

For information on how to test for noise, see item 1 in Subsection
1.03, Publications, in this manual.

 PLASMA ARC RAYS

Plasma Arc Rays can injure your eyes and burn your skin. The plasma
arc process produces very bright ultra violet and infra red light. These
arc rays will damage your eyes and burn your skin if you are not properly
protected.

To protect your eyes, always wear a welding helmet or shield.
Also always wear safety glasses with side shields, goggles or
other protective eye wear.

Wear welding gloves and suitable clothing to protect your skin
from the arc rays and sparks.

Keep helmet and safety glasses in good condition. Replace lenses
when cracked, chipped or dirty.

Protect others in the work area from the arc rays. Use protective
booths, screens or shields.

Use the shade of lens as suggested in the following per ANSI/
ASC Z49.1:

Minimum Protective

Suggested

Arc Current

Shade No.

Shade No.

Less Than 300*

8

9

300 - 400*

9

1 2

400 - 800*

1 0

1 4

*These values apply where the actual arc is clearly seen.
Experience has shown that lighter filters may be used when
the arc is hidden by the workpiece.

1.03

Publications

Refer to the following standards or their latest revisions for more infor-
mation:

1. OSHA, SAFETY AND HEALTH STANDARDS, 29CFR 1910, ob-

tainable from the Superintendent of Documents, U.S. Gov-
ernment Printing Office, Washington, D.C. 20402

2. ANSI Standard Z49.1, SAFETY IN WELDING AND CUTTING,

obtainable from the American Welding Society, 550 N.W.
LeJeune Rd, Miami, FL  33126

3. NIOSH, SAFETY AND HEALTH IN ARC WELDING AND GAS

WELDING AND CUTTING, obtainable from the Superinten-
dent of Documents, U.S. Government Printing Office, Wash-
ington, D.C.  20402

4. ANSI Standard Z87.1, SAFE PRACTICES FOR OCCUPATION

AND EDUCATIONAL EYE AND FACE PROTECTION, obtain-
able from American National Standards Institute, 1430 Broad-
way, New York, NY  10018

5. ANSI Standard Z41.1, STANDARD FOR MEN’S SAFETY-TOE

FOOTWEAR, obtainable from the American National Stan-
dards Institute, 1430 Broadway, New York, NY  10018

6. ANSI Standard Z49.2, FIRE PREVENTION IN THE USE OF

CUTTING AND WELDING PROCESSES, obtainable from
American National Standards Institute, 1430 Broadway, New
York, NY  10018

7. AWS Standard A6.0, WELDING AND CUTTING CONTAINERS

WHICH HAVE HELD COMBUSTIBLES, obtainable from Ameri-
can Welding Society, 550 N.W. LeJeune Rd, Miami, FL  33126

8. NFPA Standard 51, OXYGEN-FUEL GAS SYSTEMS FOR WELD-

ING, CUTTING AND ALLIED PROCESSES, obtainable from
the National Fire Protection Association, Batterymarch Park,
Quincy, MA  02269

9. NFPA Standard 70, NATIONAL ELECTRICAL CODE, obtain-

able from the National Fire Protection Association,
Batterymarch Park, Quincy, MA  02269

10. NFPA Standard 51B, CUTTING AND WELDING PROCESSES,

obtainable from the National Fire Protection Association,
Batterymarch Park, Quincy, MA  02269

11. CGA Pamphlet P-1, SAFE HANDLING OF COMPRESSED

GASES IN CYLINDERS, obtainable from the Compressed Gas
Association, 1235 Jefferson Davis Highway, Suite 501, Ar-
lington, VA 22202

12. CSA Standard W117.2, CODE FOR SAFETY IN WELDING AND

CUTTING, obtainable from the Canadian Standards Asso-
ciation, Standards Sales, 178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3

13. NWSA booklet, WELDING SAFETY BIBLIOGRAPHY obtain-

able from the National Welding Supply Association, 1900
Arch Street, Philadelphia, PA 19103

14. American Welding Society Standard AWSF4.1, RECOM-

MENDED SAFE PRACTICES FOR THE PREPARATION FOR
WELDING AND CUTTING OF CONTAINERS AND PIPING THAT
HAVE HELD HAZARDOUS SUBSTANCES, obtainable from the
American Welding Society, 550 N.W. LeJeune Rd, Miami, FL
33126

15. ANSI Standard Z88.2, PRACTICE FOR RESPIRATORY PRO-

TECTION, obtainable from American National Standards In-
stitute, 1430 Broadway, New York, NY  10018

Summary of Contents for 35C DRAG-GUN PLUS

Page 1: ...PLASMA PLASMA CUTTING SYSTEM 35C DRAG GUN PLUS Operating Manual Rev AB Date October 18 2007 Manual 0 4750 Operating Features...

Page 2: ...please take the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY Th...

Page 3: ...yright 2005 2006 2007 by Thermadyne Industries Inc All rights reserved Reproduction of this work in whole or in part without written permission of the publisher is prohibited The publisher does not as...

Page 4: ......

Page 5: ...N 2 1 2 02 GENERAL SPECIFICATION 2 1 2 03 Features 2 1 2 04 Torch Specifications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 SECTION 3 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Elec...

Page 6: ...mium Mercury Arsenic Cobalt Nickel Barium Copper Selenium Beryllium Lead Silver Cadmium Manganese Vanadium Always read the Material Safety Data Sheets MSDS that should be supplied with the material yo...

Page 7: ...Washington D C 20402 2 ANSI Standard Z49 1 SAFETY IN WELDING AND CUTTING obtainable from the American Welding Society 550 N W LeJeune Rd Miami FL 33126 3 NIOSH SAFETY AND HEALTH IN ARC WELDING AND GA...

Page 8: ...de l arc de plasma d pendent du genre de m tal utilis des rev tements se trouvant sur le m tal et des diff rents proc d s Vous devez prendre soin lorsque vous coupez ou soudez tout m tal pouvant cont...

Page 9: ...h par moiceau de travail BRUIT Le bruit peut provoquer une perte permanente de l ou e Les proc d s de soudage l arc de plasma peuvent provoquer des niveaux sonores sup rieurs aux limites normalement a...

Page 10: ...ion des Normes Canadiennes Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 13 Livret NWSA BIBLIOGRAPHIE SUR LA S CURIT DU SOUDAGE disponible aupr s de l Association Nationale de F...

Page 11: ...standard C22 2 No 60 for Arc Welding Equipment CENELEC EN50199 EMC Product Standard for Arc Welding Equipment IEC EN 60974 1 EN50192 EN50078 Arc Welding Equipment Part 1 Welding Power Supplies IEC EN...

Page 12: ...ips electrodes shield cups o rings starter cartridges gas distributors fuses filters 2 Equipment that has been modified by an unauthorized party improperly installed improperly operated or misused bas...

Page 13: ...DRAG GUN PLUS 35C GENERAL INFORMATION 1 8 Manual 0 4750 This Page Left Blank...

Page 14: ...8 9 mm Maximum Cutting Capacity 1 2 12mm Dimension W D H 10 5 x15 5 x11 267 mm x 394 mm x 279 mm Duty cycle 104 F 40 C Ambient NOTE Refer to Local and National Codes or local au thority having jurisd...

Page 15: ...H 142 lpm Direct Contact Hazard For operation with exposed tip the recommended standoff height is 1 8 3 8 3 9 mm Plasma Power Supply used with Drag Gun Plus PCH 42 Torch Ratings 2 05 System Contents D...

Page 16: ...ry power source fuse and any extension cords used must conform to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 3 03 Torch Make sure t...

Page 17: ...Installation 3 2 Manual 0 4750 This Page Left Blank...

Page 18: ...te the power supply NOTE It is possible to have enough air pressure to oper ate the power supply but not enough air flow to operate the torch Torch Switch Latch Indicator This indicator lights when th...

Page 19: ...to the work piece or cutting table Work Cable And Clamp Art A 04389 D Torch Operation Wear gloves and protective goggles Do not place bare hand on work piece 1 For drag cutting keep the torch in conta...

Page 20: ...0 900 29 0 725 Drag Gun Plus 1 8 3mm 3 8 9 5mm 15 0 375 12 0 300 Drag Gun Plus 1 8 3mm 7 16 11mm 10 0 250 8 0 200 Drag Gun Plus 1 8 3mm 1 2 12mm 8 200 7 175 Recommended Travel Speed Maximum Travel Sp...

Page 21: ...Switch Off and then On again 3 Switch may be faulty a Return to an authorized service center for repair B Primary power switch is on but the cooling fan does not work 1 No power incorrect power to fa...

Page 22: ...cutting table Work Cable And Clamp Art A 04389 3 Current sensor or PWM PCB faulty a Return to an authorized service center for repair F Air flows continuously and torch switch latch button doesn t wor...

Page 23: ...orch Switch On Compressor Starts and Air Flows at Torch Turn Air Set Switch Off Red Air Indicator Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or Unplugged Green Power Indica...

Page 24: ...ct power and air Lay unit on its side Remove two screws and access plate Pilot Power Supply Adapter Connections Negative Plasma Lead Art A 04695 DETAIL To Power Supply Adapter Pilot Negative Plasma Le...

Page 25: ...A C1 C2 C1 No 30279014 Rev AA GND OU_1 VCC OU_1 Current Sensor Inductor Current Sensor CN1 C1 No 30279015 Rev AA White White No 30276003 Rev AC Black Tempertature Switch Green White White AIR CHECK Ye...

Page 26: ...APPENDIX 6 4 Manual 0 4750 DRAG GUN PLUS 35C This Page Intentionally Blank...

Page 27: ...i PR 200052 Telephone 86 21 69171135 Fax 86 21 69171139 Thermadyne Asia Sdn Bhd Lot 151 Jalan Industri 3 5A Rawang Integrated Industrial Park Jln Batu Arang 48000 Rawang Selangor Darul Ehsan West Mala...

Page 28: ...Corporate Headquarters 16052 Swingley Ridge Road Suite 300 St Louis MO 63017 Telephone 636 728 3000 Email TDCSales Thermadyne com www thermadyne com...

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