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LIQUID AND VAPOR RECOVERY METHOD

SERVICE MANIFOLD REQUIRED

(Refer to Figure 2)

Before starting this  operation,  an empty tank must be located on a calibrated scale.  If a partially 
filled  tank  is  being  used,  a  sub-cooling  operation  must  be  performed  to  improve  recovery 

performance. See page  11  for sub-cooling instructions.

1.  PLUG in the power cord to a 110-120 VAC,  15 amp minimum supply.

2.  CONNECT a hose from the INLET port of the OZsaver™ 

AM

 unit to the center fitting

of the service manifold. 

Attention:

 

a filter must be in this line or the warranty is voided.

3.  CONNECT a hose from the HIGH side access port of the system being serviced to the 

HIGH side of the service manifold.

4.  CONNECT a hose from the LOW side access port of the system being serviced to the 

LOW side of the service manifold.

5.  CONNECT a hose from the DISCHARGE port of the OZsavei™ 

JjM

  unit to the LIQUID 

side of the recovery tank.

6.  CONNECT a hose from the TANK RETURN port of the OZsaver™ * ^ u n it to the VAPOR 

side of the recovery tank.

7.  CONNECT the Safety Cable to the Recovery Tank.

8.  OPEN:

HIGH side access valve on the system being serviced,
HIGH side of the service manifold,
DISCHARGE valve on the OZsaver™ 

unit,

INLET valve on the OZsaver« 

AM

 unit,

TANK RETURN valve on the OZsaver™ 

unit,

LIQUID valve on the tank,
VAPOR valve on the tank.

9.  TURN the SELF-EVACUATION selector knob to OZsaver» 

Jft/

  unit to the OFF position.

10.  PLACE the RECOVER/SUB-COOL/SELF EVACUATE switch in the RECOVER 

position.

11.  PLACE the Recover/Charge switch into the Recover position.

12.  PRESS the START button. The OZsaver™ 

unit will start running.

Once all of the liquid has been recovered from the high side of the system:

13.  OPEN:

LOW side access valve on the system being serviced,
LOW side of the service manifold.

Once the recovery process is complete:

14.  CLOSE all valves and place the RECOVER/OFF/CHARGE button in the OFF position.

15.  Use the SELF EVACUATION OPERATION (See Page  10) to self-evacuate the 

OZsaver™ 

unit.

2436A5-

5

Summary of Contents for OzSaver 4000

Page 1: ...4000 Thermaflo 88 B Industry Ave Springfield MA 01104 800 8484 CFC...

Page 2: ...GERANT TO ANOTHER 11 TROUBLESHOOTING 12 SCHEMATICS 14 ILLUSTRATIONS Figure 1OZsaver Controls 3 Figure 2 Liquid and Vapor Recovery Method 6 Figure 3 Push Pull Liquid and Vapor Recovery Method 8 Figure...

Page 3: ...tion refrigerated trucks building maintenance institutions packaging processing Your OZsaver unit like all THERMAFLO products has gone through extensive testing to assure the highest degree of quality...

Page 4: ...unit This feature allows the technician the ability to pull down the system being serviced to the desired vacuum which as a minimum should be those required by EPA The OZsaver Ljl unit is Approved to...

Page 5: ...ery process The OZsaver unit has a compression ratio of 20 to 1 and can pull vacuums of 10to 20 inches of Hg on a system even when pumping into a recovery tank with high pressures However it is possib...

Page 6: ...damaged power cords USE with refrigerants 12 22 500 502 and 134a and other replacement blends This equipment is not designed for any purpose other than recovering or charging refrigerants FOR use by q...

Page 7: ...he recovery tank 6 CONNECT a hose from the TANK RETURN port of the OZsaver unit to the VAPOR side of the recovery tank 7 CONNECT the Safety Cable to the Recovery Tank 8 OPEN HIGH side access valve on...

Page 8: ...FIGURE 2 LIQUID AND VAPOR RECOVERY METHOD VAPOR TANK RETURN FILTER CALIBRATED SCALE 2436A 6 6...

Page 9: ...OZsaver A A unit to theVAPORside of the recoverytank 7 CONNECT the Safety Cableto the RecoveryTank 8 PLACE the SELF EVACUATION selector knob inthe ON position 9 OPEN HIGH side access valveon the syst...

Page 10: ...FIGURE 3 P U S H P U L L LIQUID AND VAPOR RECOVERY METHOD 2436A8 8...

Page 11: ...selector knob to the ON position 7 OPEN HIGH side access valve on the system being serviced LOW side access valve on the system being serviced LOW side of the service manifold SELF EVACUATE valve on...

Page 12: ...ON THE RECOVERY TANK DISCHARGE valve on the OZsaver dJ unit TANK RETURN valve on the OZsaver lufl unit 8 TURN the OZsaver Ij M unit off by placing the RECOVER OFF CHARGE switch in the OFF position 9...

Page 13: ...n sufficiently reduced While the rocker switch is set to Sub cool the suction pressure gage is reading the pressure in the storage container The longer the OZsaver hfi unit is Sub cooling the more the...

Page 14: ...NLET PORT YES NO CLOSE Inlet Port B The unit shouldpull a 28 vacuum on the front SUCTION GAUGE YES NO OPEN Inlet Port Place the rocker switch in the SUB COOL position C The unit should be sucking in t...

Page 15: ...S W JC H I 2 i T ank j D q Solenoid 1 Solenoid 2 Solenoid 3 Solenoid 4 Liquid Recovery Open at 20 Psigoriess At Wet CLOSED OPEN OPEN Vapor Recovery Same OPEN CLOSED CLOSED Sub Cool Same CLOSED OPEN CL...

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