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Thames & Kosmos 620502, Manual

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Thames & Kosmos 620502 Manual Download Page 52

Note the difference between the parts:

x3

D7

D7

D6

D6

A6

1

35

x3

⇨

⇦

Summary of Contents for 620502

Page 1: ...A C D E F G H I J L K B ...

Page 2: ...1 1 1 1 1 1 1 L E8 E17 E18 R ...

Page 3: ...Use two hands G6 1 1 1 1 1 2 1 Slide E17 and E18 into the slots of G6 G6 E18 E17 ...

Page 4: ...1 1 1 1 1 1 2 E8 Make sure E8 is pulled out all the way ...

Page 5: ...1 1 1 1 1 2 2 B10 medium spring ...

Page 6: ...Flip over 1 1 1 1 1 3 2 G4 ...

Page 7: ...A This is subassembly A Squeeze the trigger It should spring back smoothly Flip over 1 1 1 1 1 3 x3 B13 ...

Page 8: ...Oil E21 A8 E20 4 1 Pour all of the oil into E21 ...

Page 9: ...R E12 Apply oil all around the teeth of E12 as shown by the yellow arrows Only a small amount of oil is needed the oil should not be dripping off the part 4 2 E20 E20 ...

Page 10: ...E12 G3 R R 1 4 Orient the parts so that both of the R letters are facing up 3 ...

Page 11: ...E14 The orientation of E14 does not matter Put in flat E15 E2 1 5 ...

Page 12: ...R 1 6 C3 R ...

Page 13: ...B 1 1 1 1 1 7 x2 B13 ...

Page 14: ...1 Apply a small amount of oil to the teeth of E11 L E11 1 1 1 1 1 1 8 E20 E20 ...

Page 15: ...L E11 L G1 2 Orient parts E11 and G1 so that both of the L letters are face up 1 1 1 1 1 2 8 ...

Page 16: ...Put in flat E2 E15 E14 1 1 1 1 1 9 ...

Page 17: ...L L 1 1 1 1 1 10 C1 ...

Page 18: ...C 1 1 1 1 1 11 x2 B13 ...

Page 19: ...B14 A15 1 1 1 1 1 1 12 ...

Page 20: ...B12 Make sure the sticky side faces up 2 1 1 1 1 1 12 ...

Page 21: ...A13 A15 The two tabs of A13 fit into the slots of A15 1 1 1 1 1 13 Flip over ...

Page 22: ...1 1 1 1 1 1 14 Apply oil all around the groove of A15 as shown E20 ...

Page 23: ...2 1 1 1 1 1 14 large O ring B17 ...

Page 24: ...D 3 1 1 1 1 1 14 Apply oil to the outside of the O ring E20 ...

Page 25: ...1 1 1 1 1 15 small spring A17 B9 ...

Page 26: ...1 1 1 1 1 16 Compress the spring with A16 and align the holes of A16 and A17 A16 ...

Page 27: ...1 1 1 1 1 17 Press the metal rod through the holes as shown B14 ...

Page 28: ...1 1 1 1 1 18 Pull A16 back with your finger It should spring back A16 ...

Page 29: ...E 1 1 1 1 1 19 Press A14 all the way down until you hear a click A14 click ...

Page 30: ...D E A16 1 1 1 1 1 20 Press down so that A16 hooks around the metal rod ...

Page 31: ...A10 1 21 Press subassembly D all the way in aligning the four notches into the grooves of A10 Make sure the flat sides of A10 face up IMPORTANT Make sure this hole faces up ...

Page 32: ...1 1 22 B11 large spring ...

Page 33: ...2 1 22 A12 This tab slides into the slot ...

Page 34: ...1 23 x4 B13 Flip over Hold A12 down as you secure it with four screws A12 ...

Page 35: ...1 1 24 1 Apply oil to the groove as shown E20 ...

Page 36: ...B16 2 1 24 2 Add the medium O ring medium O ring ...

Page 37: ...1 25 Apply oil to the O ring E20 ...

Page 38: ...1 1 26 1 Apply oil to A18 as shown A18 E20 ...

Page 39: ...2 1 26 2 Place the small O ring onto A18 B15 small O ring ...

Page 40: ...3 1 26 ...

Page 41: ...Apply oil to the O ring 1 27 E20 ...

Page 42: ...Line up the opening in A11 with this line 1 28 A11 ...

Page 43: ...Secure A11 with four screws x4 B13 1 29 A11 ...

Page 44: ...Turn to next page to test the cylinder before proceeding to step 31 STOP 1 30 ...

Page 45: ... up the piston rod then release Repeat two times As you do this observe the piston rod from the side 2 3 1 x2 A E4 E10 Push down on the lever to lift up the piston rod Then release the piston If the piston rod can be lifted up easily and retracts automatically move on to test B The piston rod does not move when you try to lift it Go back to steps 21 23 and make sure all parts have been installed c...

Page 46: ... 1 Place the notch of B7 all the way into the groove of the cylinder 2 Slide the notch of B7 along the groove as shown 2 1 B B7 A11 This is the correct position of the air wheel Repeat steps 1 and 2 until it looks like this Then return to page 6 and proceed with step 31 ...

Page 47: ...Press all the way down aligning the grooves D1 D2 1 31 ...

Page 48: ...Press down so that A16 hooks around the metal rod F B10 1 32 medium spring ...

Page 49: ...Use a screwdriver or other tool to press E14 down until you hear a click G Turn upside down to ensure that the E14 parts do not fall out F6 E14 E14 1 33 click click ...

Page 50: ...1 Confirm the orientation of E6 then press into B7 until you hear a click E6 E5 1 1 34 click E6 B7 ...

Page 51: ...2 Confirm the orientation of E5 then press into B7 until you hear a click 2 1 34 E6 E5 H click E5 ...

Page 52: ...Note the difference between the parts x3 D7 D7 D6 D6 A6 1 35 x3 ...

Page 53: ...x3 C6 F8 1 36 x3 ...

Page 54: ...x3 E13 1 1 37 x3 ...

Page 55: ...Rotate the E13 parts 90 to lock I x 3 2 1 37 x3 E13 E13 ...

Page 56: ...Make sure to insert G5 parallel to G2 G2 G5 1 38 ...

Page 57: ...Align the three lines F7 E16 1 1 39 ...

Page 58: ...Press all the way down until you hear a click 2 1 39 click ...

Page 59: ...Rotate the green dial 180 clockwise The cylinders should spread open I I I 1 40 J ...

Page 60: ...A2 B12 x2 1 1 1 1 1 41 ...

Page 61: ...1 1 1 1 1 1 42 Make sure the fuzzy side faces out A5 ...

Page 62: ...1 1 2 1 1 1 42 Make sure the fuzzy side faces out A5 ...

Page 63: ...K D3 D3 1 1 1 1 1 43 Fold over the strap so that the rough side sticks to the fuzzy side ...

Page 64: ...B3 B3 B4 1 1 1 1 1 44 The two half circles fit together ...

Page 65: ...B1 B8 1 1 1 1 1 45 Place one loop of the spring B8 over the small peg on B1 ...

Page 66: ...B1 1 1 1 1 1 46 1 Apply a small amount of oil to the teeth of E11 The two half circles fit together The small pegs on B1 lock together inside the loop of the spring ...

Page 67: ...L D4 D5 1 1 1 1 1 47 Notice the spring is on the right side of the X shape ...

Page 68: ...L A9 1 1 1 1 1 1 48 1 Place subassembly L into A9 as shown ...

Page 69: ...1 1 2 1 1 1 48 2 Slide it back to lock it in place ...

Page 70: ...1 1 3 1 1 1 48 3 Place the other loop of the spring B8 over the hook on the bottom of A9 Flip over ...

Page 71: ...A4 1 1 1 1 1 49 Place A4 as shown Pay attention to the orientation notched side flat side Side view Press all the way in ...

Page 72: ...K 1 1 1 1 1 50 Push the lower sections of both purple parts inwards as you slide subassembly K onto the blaster frame ...

Page 73: ...H 1 1 1 1 1 1 51 1 Slide both green sliders on subassembly H up into the locked position ...

Page 74: ...H F3 F4 1 1 2 1 1 1 51 2 Install subassembly H paying attention to the orientation of the parts R L flat side Notched side ...

Page 75: ...click 1 1 1 1 1 52 Hold the assembly in your hand while you place subassembly F F Press subassembly F all the way in until you hear a click The cylinder will lock automatically ...

Page 76: ...1 1 1 1 1 1 53 1 Apply a small amount of oil to the teeth of E11 ...

Page 77: ...1 1 2 1 1 1 53 ...

Page 78: ...1 1 1 1 1 54 Unlock both green sliders The cylinder will spring back Before After The cylinder will spring back into place ...

Page 79: ...1 1 1 1 1 1 55 F5 ...

Page 80: ...1 1 2 1 1 1 55 Slide back until you hear a click click ...

Page 81: ...E4 1 1 1 1 1 56 Press E4 all the way in Top view You may need to push the piston rod in so that the holes lines up ...

Page 82: ...E3 E3 E9 1 1 1 1 1 57 Press E3 all the way onto E9 ...

Page 83: ...B5 B6 1 1 1 1 1 1 58 1 Notice there are R right and L left letters on the parts R L ...

Page 84: ...2 1 1 1 1 1 58 2 Press all the way in until you hear a click click click ...

Page 85: ...1 1 1 1 1 1 59 Align gears exactly as shown R Side view Turn the axle so that the line in the center is vertical and aligned as shown ...

Page 86: ...2 1 1 1 1 1 59 Make sure the sticky side faces up E1 Place the gear E1 so that the line is on the bottom vertical and aligned as shown Side view R ...

Page 87: ...B 1 1 1 1 1 1 60 1 Push the slider all the and aligned as shown way down R Rotate subassembly B so that the light gray side faces out B ...

Page 88: ...2 1 1 1 1 1 60 2 Place subassembly B B R ...

Page 89: ...3 1 1 1 1 1 60 3 Place C4 C4 ...

Page 90: ...4 1 1 1 1 1 60 4 Rotate C4 clockwise to lock Rotate the cap clockwise to lock ...

Page 91: ...1 1 1 1 1 1 61 Apply oil to the teeth of subassembly A on both sides E20 Flip over E20 A ...

Page 92: ...2 1 1 1 1 1 61 Make sure E8 is pulled out all the way while assembling E8 A ...

Page 93: ...x3 B13 3 1 1 1 1 1 61 Fasten but do not tighten the screws all the way ...

Page 94: ...1 1 1 1 1 1 62 Align gears exactly as shown Side view Turn the axle to so that the line in the center is vertical and aligned as shown L ...

Page 95: ...2 1 1 1 1 1 62 L E1 Side view Place the gear E1 so that the line is on the bottom vertical and aligned as shown ...

Page 96: ...1 1 1 1 1 1 63 1 Push the slider all the way down L C Rotate subassembly C so that the light gray side faces out C ...

Page 97: ...2 1 1 1 1 1 63 2 Place subassembly C C ...

Page 98: ...3 1 1 1 1 1 63 3 Place C4 ...

Page 99: ...4 1 1 1 1 1 63 4 Rotate C4 counterclockwise to lock Rotate the cap counterclockwise to lock ...

Page 100: ...x3 B13 1 1 1 1 1 64 Fasten but do not tighten the screws all the way ...

Page 101: ...Note the sliders on the left and right sides must be pressed all the way down Make sure they are aligned with each other If they are not aligned check steps 59 63 again Front view ...

Page 102: ...Flip over E7 1 Apply oil to the top and bottom of the two E7 parts as shown 1 1 1 1 1 1 65 E20 E20 Top Bottom E7 x2 x2 ...

Page 103: ...2 E7 E7 2 Slide the tracks E7 all the way in see image below 2 1 1 1 1 1 65 ...

Page 104: ...ace the tracks down so that their teeth mesh with the gears below 3 1 1 1 1 1 65 E7 E7 Make sure there is no gap at all between E7 and the purple rail on both sides Even a small gap here will cause a malfunction ...

Page 105: ...Place the neck of E19 into the semi circular notch as shown 1 1 1 1 1 66 E19 ...

Page 106: ...G 1 Place subassembly G making sure to align the grooves as shown 1 1 1 1 1 1 67 ...

Page 107: ...2 To lock in place slide backuntil you hear a click 2 1 1 1 1 1 67 click Before Side view After Side view ...

Page 108: ...F1 F2 Notice there are R right and L left letters on the parts 1 1 1 1 1 68 R L ...

Page 109: ...1 Press down on the platform 1 1 1 1 1 1 69 ...

Page 110: ...2 Place the hooks of C5 into the slots as shown 2 1 1 1 1 1 69 C5 ...

Page 111: ...click 3 Slide C5 all the way back until you hear a click 3 1 1 1 1 1 69 ...

Page 112: ...1 Line up the three holes on the right side of subassembly J as shown Line up the other three holes and press down all the way 1 1 1 1 1 1 70 J ...

Page 113: ...2 Use both hands to push subassembly J back until you hear a click 2 1 1 1 1 1 70 click ...

Page 114: ...1 Line up all six holes of C2 as shown and press down 1 1 1 1 1 1 71 C2 ...

Page 115: ...2 Slide C2 back to lock in place 2 1 1 1 1 1 71 click ...

Page 116: ...Press B2 down until you hear a click 1 1 1 1 1 72 B2 click click ...

Page 117: ...A1 25 cm x2 28 5 cm x1 Use the ruler above to cut two pieces of tube to a length of 25 cm and one piece of tube to 28 5 cm 1 1 1 1 1 73 ...

Page 118: ...1 Place one end of a 25 cm tube on the right most nozzle 1 1 1 1 1 1 74 25 cm ...

Page 119: ...2 Clip the tube into the right most clip 2 1 1 1 1 1 74 ...

Page 120: ...3 Place the other end of the tube on the top right nozzle at the back of the blaster 3 1 1 1 1 1 74 Connect the tube to the top right nozzle in the back ...

Page 121: ...1 Place one end of the 28 5 cm tube on the middle nozzle 1 1 1 1 1 1 75 28 5 cm ...

Page 122: ...2 Clip the tube into the middle clip 2 1 1 1 1 1 75 ...

Page 123: ...3 Place the other end of the tube on the bottom nozzle at the back of the blaster 3 1 1 1 1 1 75 Connect the tube to the bottom nozzle in the back ...

Page 124: ...1 Place one end of the other 25 cm tube on the left most nozzle 1 1 1 1 1 1 76 25 cm ...

Page 125: ...2 Clip the tube into the left most clip 2 1 1 1 1 1 76 ...

Page 126: ...3 Place the other end of the tube on the top left nozzle at the back of the blaster 3 1 1 1 1 1 76 Connect the tube to the top left nozzle in the back ...

Page 127: ...2 5 cm 1 Place one end of the other 25 cm tube on the left most nozzle 1 1 1 1 1 1 77 The air tube should not be bent like this It will affect the power of the blaster ...

Page 128: ...Done ...

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