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2. MAINTENANCE INFORMATION
Periodical Maintenance Schedule
MONTHS
1
3
6
12
Kms
INITIAL 200
EVERY 1000
EVERY 2000
EVERY 4000
INTERVAL
ITEM
MILES
INITIAL 120
EVERY 600
EVERY 1200
EVERY 2400
Muffler Bolts and Exhaust Pipe
Nuts
T
T
T
T
Valve Clearance
I
-
I
I
Air Cleaner
-
C
C
R
Engine Idle RPM
I
I
I
I
-
-
I
I
Spark Plus
Replace Every 6000KM (4000 MILES)
Engine Oil
R
-
R
R
Oil Filter
R
-
R
R
R
-
R
R
Front Differential Set Oil
Replace Every 6000KM or Every 6 Months
R
-
R
R
Final Gear Oil
Replace Every 6000KM or Every 6 Months
C.V.T Belt
-
-
I
I
-
I
I
I
Fuel Tube
Replace Every 4 Years
Throttle Cable Play
I
I
I
I
Brakes
I
I
I
I
-
-
I
I
Brake Hose
Replace Every 4 Years
-
I
I
I
Brake Fluid
Replace Every 2 Years
Tires
-
I
I
I
Suspensions
-
-
I
I
Steering System
I
I
I
I
Chassis Bolts and Nuts
T
T
T
T
General Lubrications
-
L
L
L
Code: C ~ Cleaning (replaced if necessary) I ~ Inspection, cleaning, and adjustment
L ~ Lubrication R ~ Replacement T ~ Tighten
Have your ATV checked, adjusted, and recorded maintenance data periodically by your TGB Authorized Dealer to
maintain the ATV at the optimum condition
The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever
comes first.
Remarks: 1. Clean or replace the air cleaner element more often when the ATV is operated on dusty roads or in
the Heavily- polluted environment.
2. Maintenance should be performed more often if the ATV is frequently operated in high speed and
after the ATV has accumulated a higher mileage.
3. Preventive maintenance
a. Ignition system
-
Perform maintenance and check when continuous abnormal ignition, misfire,
after-burn, overheating occur.
b. Carbon deposit removal
-
Remove carbon deposits in cylinder head, piston heads, exhaust system
when power is obviously lower than normal.
2-2
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