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CHL-305WS High/Low Pulley w/200 Lbs. Weight Stack for CPR-265

www.tuff stuffi

  tness.com

2

Table of Contents

 

Tuff Stuff  Fitness International Inc. continually engages in research related to product improvements. Please take the time to carefully read through 

this owner’s manual thoroughly. Instructions contained in this owner’s manual are not intended to cover all details or variations possible with   

equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of 

the equipment. Eventhough we have prepared this owner’s manual with extreme care, neither the manufacturer nor the author can accept 

responsibility for any errors in, or omission from, the information given. Should additional information be required, or should situations arise that are 

not covered by this owner’s manual, the matter should be directed to Customer Service at 

 

Tuff Stuff  Fitness International Inc. in Chino, California.

Overhead Specifi cations .................................................................................Page 3
Danger, Warning, & Caution Labels Information ...............................Page 4-7
Anchoring Unit ...................................................................................................Page 8
Important Safety Instructions .......................................................................Page 9
Registration, Service & Assembly ............................................................. Page 10
Inspection/Maintenance ............................................................................. Page 11
Cable Inspection ............................................................................................. Page 12
Step 1 .................................................................................................................. Page 13
Step 2 .................................................................................................................. Page 14
Step 3 .................................................................................................................. Page 15
Step 4 .................................................................................................................. Page 16
Step 5 .................................................................................................................. Page 17 
Step 6 .................................................................................................................. Page 18 
Step 7 Cable Routing .................................................................................... Page 19 
Step 8 .................................................................................................................. Page 20 
Parts List ............................................................................................................. Page 21 
Pre-Assembled Components ...............................................................Page 22-26
Notes ................................................................................................................... Page  27
Warranty ............................................................................................................ Page 28

Summary of Contents for CHL-305WS

Page 1: ...post all Rules Regulations Danger Warning and Caution labels affixed on the machine to their customers users 2 Equipment to be installed byTFI Authorized Dealer or a service company approved byTFI 3...

Page 2: ...eme care neither the manufacturer nor the author can accept responsibility for any errors in or omission from the information given Should additional information be required or should situations arise...

Page 3: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 3 Overhead Specifications L 60 X W 51 X H 84 PRODUCT WEIGHT 275 lbs MAX LOAD WEIGHT LIMIT 200 lbs...

Page 4: ...y w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Carefully read ALL Danger Warning Caution labels posted on the machine 4 35 42 43 45 37 36 38 Keep body hands and fingers clear of all movi...

Page 5: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 Carefully read ALL Danger Warning Caution labels posted on the machine 5 44 40 41 39...

Page 6: ...ey w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com 6 Carefully read ALL Danger Warning Caution labels posted on the machine 35 42 45 37 36 38 Keep body hands and fingers clear of all moving...

Page 7: ...is extremely important that the Facility Sign shown to the left be installed in plain view of the unit You should have received it along with this Owner s Manual If you did not receive this Facility S...

Page 8: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com ANCHORING HOLES Anchoring Unit 8 THIS OPTIONAL ATTACHMENT MUST BE ASSEMBLED ONTO A FULLY ANCHORED CPR 265 UNIT...

Page 9: ...d Dealer or Professional Service Company approved byTFI 3 Make sure each machine is set up and operated on a solid level surface Do not install equipment on an uneven surface 4 Anchoring of equipment...

Page 10: ...ve extra holes that you will not use Use only those holes indicated in the instructions and illustration NOTE With so many assembled parts proper alignment and adjustment is critical While tightening...

Page 11: ...edtocables pulleysandrubbergrip TFIrecommendsyoumaintainaservicecontractwithaTFIAuthorizedDealerora ProfessionalServiceCompanyapprovedbyTFI Keepaservicelogofallmaintenanceandrepairactivities Extracopi...

Page 12: ...S MAY INDICATE A WORN CABLE REPLACE IMMEDIATELY IMPORTANT NOTE DAMAGED OR WORN CABLE AS SHOWN ABOVE MAY DAMAGE THE PULLEY S YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR REPLACE IF NEEDE...

Page 13: ...TTOM ASSEMBLY HOLDER 1 8 BLACK NYLON PULLEY 3 8 X 1 X 3 1 2 2 10 LEVELER M12 X 1 5 1 21 NYLON INSERT JAM LOCK NUT 3 8 16 4 22 FLAT WASHER SAE 3 8 8 23 HEX HEAD CAP SCREW 3 8 16 X 1 3 4 2 24 HEX HEAD C...

Page 14: ...for CPR 265 www tuffstuffitness com Step 2 Assembly List Item Description Qty 34 10 LB TOP PLATE W 22 SLTR BAR 1 64 10 LB STEEL WEIGHT PLATE 19 12 GUIDE ROD 3 4 X 71 31 32 2 17 RUBBER DONUT 3 4 X 2 1...

Page 15: ...y Tighten FullyTighten Wrench tighten all hardware in this step Step 3 Assembly List Item Description Qty 2 TOP ASSEMBLY 1 11 LAT BAR HOLDER 1 21 NYLON INSERT JAM LOCK NUT 3 8 16 2 22 FLAT WASHER SAE...

Page 16: ...com Step 4 16 Step 4 Assembly List Item Description Qty 21 NYLON INSERT JAM LOCK NUT 3 8 16 2 22 FLAT WASHER SAE 3 8 4 25 HEX HEAD CAP SCREW 3 8 16 X 2 1 2 2 NOTE 1 LIFT GUIDE RODS AND INSERT SCREWS...

Page 17: ...dge of weight holes 4 Line up the first label to hole on top plate 5 Make sure label is straight and slowly press into place 6 Gently remove application tape and rub each label firmly against the weig...

Page 18: ...9 1 6 ADJ PULLEY PLATE 1 8 X 2 X 9 1 8 BLK NYLON PULLEY WIDE GROOVE 3 8 X 1 X 4 1 2 5 9 BLK NYLON PULLEY WIDEGROOVE 3 8 X 1 X 3 1 2 2 13 LAT CABLE 1 14 LOW ROW CABLE 1 18 SNAP LINK Z P 8MM X 80MM 3 1...

Page 19: ...t Stack for CPR 265 FIG A FIG B 18 56 57 58 28 13 29 13 20 20 9 FIG C 29 14 60 59 19 18 63 4 22 23 22 21 21 22 8 23 6 23 22 22 21 22 21 14 9 8 22 22 8 8 23 5 63 13 100 Fully Tighten FullyTighten Wrenc...

Page 20: ...y 7 HOLD DOWN BAR 1 15 FOAM FOOT ROLL 1 X 4 X 16 W VINYL 1 16 FOAM ROLL 1 NYLINER BUSHING 2 30 HITCH PIN 210 WW 1 31 SPLIT LOCK WASHER Z P 3 8 1 32 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 1 33 ALU...

Page 21: ...6 ADJ PULLEY PLATE 1 8 X 2 X 9 0 UP8299X1 2 Pre Assembled Components 10 LB STEEL WEIGHT PLATE BLACK 4 9 16 X 9 7 16 ASSY SPLIT LOCK WASHER Z P 3 8 BUTTON HEAD SOCKET CAP SCREW Z P 3 8 16 X 1 ALUMINUM...

Page 22: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Pre Assembled Components 22 1 2 UP8298X1 UP8306X1...

Page 23: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 Pre Assembled Components 23 4 3 UP8300X1 BNH0294...

Page 24: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Pre Assembled Components 24 5 6 BNH0295 UP8299X1...

Page 25: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 25 Pre Assembled Components 13 14 11 UP8305X1 UP8301X1 UP8302X1...

Page 26: ...CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 www tuffstuffitness com Pre Assembled Components 26 34 64 BNH2020 BNH1650...

Page 27: ...www tuffstuffitness com CHL 305WS High Low Pulley w 200 Lbs Weight Stack for CPR 265 Notes 27...

Page 28: ...en warranty is the final complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and no action for breach of this written warranty or any implied wa...

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