Textron Stampede 900 2017, Repair And Service Manual

Page: 71 / 237

B
BRAKES
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
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Repair and Service Manual
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Fig. 3 Check Brake Fluid Level
In addition to the scheduled maintenance interval for
changing the brake fluid, the brake fluid must also be
changed in the following conditions:
•
the fluid becomes contaminated
• the fluid level falls BELOW the MIN mark
• the type and brand of the fluid in the reservoir are
unknown
1. Park the vehicle on a level surface.
2. Check the brake fluid level in the reservoir (Ref. Fig.
3). The fluid level should be between the upper MAX
and lower MIN lines.
3. If the level is below the upper MAX line, add brake
fluid:
a. Clean any dirt and debris from around the reser-
voir cap and remove the cap.
b. Add brake fluid until it reaches the upper MAX
line.
c. Reinstall the cap.
d. Clean any spilled brake fluid from the area.
e. Dispose of the unused portion of the brake fluid.
6. Press and hold the brake pedal fully down for a few
seconds.
7. Check for fluid leakage around the fittings.
MASTER CYLINDER
The master cylinder is mounted to the frame, under the
cowl on the driver side of the vehicle. The master cylinder
will eventually require replacement due to deterioration of
the cylinder seals (cups). Fluid will leak past the cups and
show as an external leak. A common symptom is a soft
brake pedal, meaning that it goes all the way to the floor.
The rubber parts wear with use, or deteriorate with age or
fluid contamination. Corrosion or deposits formed in the
cylinder bore, due to moisture or dirt in the hydraulic sys-
tem may cause wear of the cylinder bore or related parts.
Do not try to remove corrosion or deposits with a cylinder
hone. If corrosion or deposits are detected on the master
cylinder, replace it with a new one.
Master Cylinder Replacement
Fig. 4 Master Cylinder
Tool List Qty.
Drain Pan.....................................................................1
Shop Cloths .............................................................A/R
Needle Nose Pliers ......................................................1
Wrench, 13mm ............................................................2
Wrench, 14mm ............................................................1
Ratchet ........................................................................1
Socket, 13mm..............................................................1
Socket, 14mm..............................................................1
Torque Wrench, ft. lbs..................................................1
DO NOT reuse crush (11) washers
(Ref. Fig. 4).
NOTICE: When replacing the master cylinder, it is
likely that brake fluid will leak from the master cylin-
der. Do not allow brake fluid to contact the painted
body components of the vehicle. Clean off immedi-
ately if contact is made.
1. Turn the key to the OFF position, and remove it from
the switch.
2. Place a drain pan under the master cylinder (1) (Ref.
Fig. 4).
3. Clean the area around the master cylinder to prevent
dirt and grease from contaminating the hydraulic
system.
4. Disconnect the front brake lines (2) from the master
cylinder (1) by removing banjo bolt (8) and washers
(11).
5. Disconnect the rear brake lines (3) by unplugging
and removing the brake pressure switch (9).
1
12
8
2
11
11
9
5
3
4
Part of Frame