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3

Instruction Manual

GB

Attention

Do not crimp on live cables or conductors 
without precaution devices. The tool is 
not insulated.

The hand held tool is not supposed to be restrained in a 
vise. It is not allowed to use the tool in a stationary appli-
cation. Complying certain conditions the unit can be ope-
rated stationary with our presentation support EKST-L. 
The conditions can be taken from the instruction manual 
of the EKST-L.
The tool is not designed for continued crimping opera-
tions. After a sequence of approximately 30-40 completed 
crimps you have to make a break of 15 min. to give the 
tool time to cool down.

Attention

Too intensive use can cause heat damages for 
the tool

Attention

During the operation of electric engines sparks 
can occur which might ignite highly infl ammab-
le or explosive liquids and materials

Attention

Electric-hydraulic crimping tools should not be 
operated in pouring rain or under water.

4.3 Mounting instructions

Please read the assembly instructions in our general ca-
talogue.

Attention

Even if the code number is identical only those 
dies should be used which are suitable for the 
material.

4.4  Service and maintenance instruction

Within the determined use of the tool only the dies are 
permitted to be changed by the customers.

Attention

Do not damage the seals of the tool. If the seals 
are damaged the warranty is invalidated.

4.5  Troubleshooting

a.) Constant 

fl

 ashing/indicating of the light diode display 

(pic 1.1) or the occurence of an acustical warning 
signal.

 see table 1. If the failure can not be solved through 

the action recommended in table 1 return the tool to 
the nearest service center (ASC).

b.)   The tool loses oil.

 

Return the unit to the manufacturer. Do not open it 
and damage the seal of the tool.

c.) The red LED 

fl

 ashes 3x and simultaneously 3 accustic 

warning signals occure (see table 1).

 

Serious fault! If this fault occures repeatedly return 
the unit to an Autorized Service Center (ASC). Do 
not open it and damage the seal of the tool.

 

In case of a one time occurence the connector has 
to be crimped a second time.

5.   Technical Data

Weight 
(incl. battery):

approx. 4,2 kg

Crimping force:

approx. 60 kN

Driving motor:

direct-current permanent 

fi

 eld

Battery voltage:

18 V DC

Battery capacity:

3 Ah (RAL2/BL1830)

Charging time:

22 min. (RAL2/BL1830)

Crimping time:

approx. 3 s to 6 s 
(depending on the connector size)

Crimp per battery: approx. 300 crimps 

(Cu 150 mm² DIN 46235)

Hydraulic oil:

Rivolta S.B.H. 11

Environmental 
temperature:

-20°C bis +40°C

Sound level:

70 dB (A) in 1m distance

Vibrations:

< 2,5 m/s²

Dimensions:

See pic. 2

6.  Putting out of operation/waste dis-

posal

This unit is subjected to the scope of the European WEEE 
(2002/96/EG) and RoHS (2002/95/EEC) directives. 
Information about this can be found in our home page 
www.Klauke.com under ‘WEEE & RoHS’.
Battery cartridges must be specially disposed of accor-
ding to the EEC Battery Guideline.

Attention

Do not dispose of the unit in your residential 
waste. Klauke has no legal obligation to take 
care of their WEEE outside Germany unless the 
product has been shipped and invoiced from 
inside your country by Klauke. Please contact 
your distributer to fi nd out more how to get your 
tool recycled environmental friendly.

Kontaktadresse: 
[email protected]

Attention

Additional instruction manuals are available 
free of charge. The part # is HE.13405.

HE.13405 © 12/2009

EK 60/19-L

Summary of Contents for Klauke EK 60/19-L

Page 1: ...ruction Manual Anzahl der Seiten YY HE 13405 12 2009 TE 2 Verbindungen mit System The Power of Partnership Gustav Klauke GmbH Auf dem Knapp 46 D 42855 Remscheid Telefon 49 2191 907 0 Telefax 49 2191 907 141 www klauke textron com Serialnummer ...

Page 2: ...I Bedienungsanleitung Instruction Manual HE 13405 12 2009 EK 60 19 L 8 7 HE 15333 5 1 4 3 2 BL1830 RAL2 optional NG2230 6 9 10 Bild pic fig 1 siehe see Tab 2 2K ...

Page 3: ...2011 E May S Nov Z 2012 F June T Dec 1 1 2 3 4 Bild pic fig 2 Bild pic fig 3 Bild pic fig 4 Bild pic fig 5 Bild pic fig 6 Bild pic fig 7 Bild pic fig 8 Bild pic fig 9 Bild pic fig 10 Li ion Bild pic fig 11 884676B996 884598C990 HE 13405 12 2009 EK 60 19 L HE YYYYY_Z HE XXXXX_Z HE 13532 EK 60 19 L Nennspannung Voltage 18V DC Preßkraft Force 60 kN Preßbereich 6 240 mm Cu standard Range 6 185 mm Cu D...

Page 4: ...III Bedienungsanleitung Instruction Manual Bild pic fig 14 Bild pic fig 16 Bild pic fig 15 Bild pic fig 17 Bild pic fig 13 Bild pic fig 12 1 2 3 1 2 3 HE 13405 12 2009 EK 60 19 L 1 2 1 2 ...

Page 5: ...IV Bedienungsanleitung Instruction Manual Bild pic fig 20 350 2 3 CLICK 1 Bild pic fig 18 Bild pic fig 19 HE 13405 12 2009 EK 60 19 L PRESS CLICK ...

Page 6: ...ter working cycle 1 x 1 x nach Arbeitsvorgang after working cycle Fehler der notwendige Pressdruck wurde nicht er reicht Es handelt sich um eine manuelle Unterbre chung der Pressung bei stehendem Motor Error the required crimping pressure has not been reached The operator has interrupted the crimping cycle manually while the motor was not running 3 x 3 x 3 x nach Arbeitsvorgang after working cycle...

Page 7: ...sanleitung zugänglich ma chen und sich vergewissern daß der Bediener sie gelesen und verstanden hat 2 Garantie Die Garantie beträgt bei bestimmungsgemäßer Verwendung und unter Einhaltung der War tungsintervalle 24 Monate ab Lieferdatum Aus geschlossen von der Garantie sind Verschleiß teile die sich aus dem bestimmungsgemäßen Gebrauch ergeben Wir behalten uns ferner das Recht vor das Produkt nachzu...

Page 8: ...atzbereites Gerät Dazu kommt noch ein geringe res Leistungsgewicht mit 50 mehr Kapazität und kurzen Ladezeiten im Vergleich zu NiMH Akkus Das eingesetzte Öl ist ein biologisch schnell ab baubares und nicht wassergefährdendes Hochleis tungshydrauliköl und mit dem Blauen Engel ausge zeichnet Das Öl ist für sehr niedrige Temperaturen geeignet und hat exzellente Schmiereigenschaften 2K 3 3 Beschreibun...

Page 9: ... des Werkzeuges erhalten bleibt 4 5 Verhalten bei Störungen am Werk zeug a Regelmäßiges Blinken Leuchten der roten Leucht diode Bild 1 1 oder Ertönen eines akustischen Warnsignals siehe Tabelle 1 Sollte sich die Störung nicht abstel len lassen ist das Werkzeug an das nächst gelege ne Service Center ASC zu schicken b Das Presswerkzeug verliert Öl Das Werkzeug ist einzuschicken Nicht öffnen und die ...

Page 10: ...uarantee the availability of the instruction manual for the user and to make sure that the user has read and understood the instruction manual 2 Warranty If the tool is operated according to its intended use and the regular maintenance services are observed our warranty is 24 months from the time of delivery Worn out parts resulting from its intended use are excluded We reserve the right to rework...

Page 11: ...eriods of non ope ration the tool is always ready to operate In addition we see a lower power weight ratio with 50 more capacity and shorter charging cycles compared to NiMH batteries The oil used in our tool is particularly environmen tally friendly and and has been rewarded The Blue Angel The oil is also suitable for low temperatures and has excellent lubrication characteristics 2K 3 3 Descripti...

Page 12: ...ed in table 1 return the tool to the nearest service center ASC b The tool loses oil Return the unit to the manufacturer Do not open it and damage the seal of the tool c The red LED flashes 3x and simultaneously 3 accustic warning signals occure see table 1 Serious fault If this fault occures repeatedly return the unit to an Autorized Service Center ASC Do not open it and damage the seal of the to...

Page 13: ...andardinmukaisuudesta Asiasta vastaavana todistamme täten että tämä tuote on seuraavien standardien ja standar doimisasiakirjojen vaatimusten mukainen EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 1037 ja vastaa säädoksiä 2006 42 EU 2004 108 EU N CE 09 Konformitetserklæring Vi erklærer på eget ansvarlighet at dette produkt er i overens...

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