ATTACHMENTS
12E-28
5. Tag and disconnect the hydraulic hoses from the
deck valve. Immediately plug the hoses and deck
valve to prevent contamination of the hydraulic
system.
6. Tag and disconnect the case drain hose from the
drive motor. Immediately plug the hose and motor
port to prevent contamination of the hydraulic sys-
tem.
7. Remove safety clips and pins (Figure 12E-3) from
both push arms and hanger brackets.
Figure 12E-3. Push Arm Mounting
8. The flail mower can now be moved away from the
tractor or the tractor backed away from the mower.
INSTALLATION
1. Place the mower squarely in front of the tractor
front wheels.
2. Using tags created during removal, remove plugs
and connect case drain hose to the drive motor.
3. Using tags created during removal, remove plugs
and connect hoses to the deck valve (Figure 12E-
2).
4. Position the front pivot of the push arms
(Figure 12E-3) inside the mower hanger brackets.
Insert the pins through the brackets and push
arms. Secure the pins with safety clips.
5. Align the safety/lift chains with the mower brack-
ets. Secure the chains to the deck with bolts,
washers, and nuts.
6. Start engine and raise the mower completely.
Attach the weight transfer springs to the upper
anchor bolts. Lower the mower.
CASTER WHEELS
The two caster wheels are mounted on the front of the
flail mower frame. The wheels can be removed,
inspected, and installed using Figure 12E-4.
Maintain air pressure in caster tires at 22-24 psi (152-
165 kPa) to maintain cutting height. Check air pressure
while tires are cool. Inflate tires equally to maintain cut-
ting height from side to side.
Figure 12E-4. Caster Wheel
WARNING
Never open or loosen hydraulic lines under pres-
sure. Hydraulic fluid escaping under pressure can
have sufficient force to penetrate skin. If fluid is
injected into the skin it must be surgically removed
within a few hours by a doctor familiar with this form
of injury, or gangrene may result.
!
Safety Clip and Pin
Summary of Contents for Jacobsen Turfcat 600 Series
Page 1: ...Technical Repair Manual Hydraulic Drive Models 600 Series Turfcat 700 Series Frontline...
Page 4: ......
Page 6: ......
Page 14: ...CONTROLS 0...
Page 16: ...CONTROLS 2A 2...
Page 18: ...CONTROLS 2B 4...
Page 24: ...CONTROLS 2D 10...
Page 26: ...ENGINE 0...
Page 28: ...ENGINE 3A 2...
Page 30: ...ENGINE 3B 4...
Page 32: ...ENGINE 3C 6...
Page 46: ...ENGINE 3D 20...
Page 48: ...DRIVE TRAIN 0...
Page 50: ...DRIVE TRAIN 4A 2...
Page 52: ...DRIVE TRAIN 4B 4...
Page 56: ...BRAKE SYSTEM 0...
Page 58: ...BRAKE SYSTEM 5A 2...
Page 60: ...BRAKE SYSTEM 5B 4...
Page 64: ...BRAKE SYSTEM 5C 8...
Page 66: ...STEERING 0...
Page 72: ...STEERING 6C 6 Figure 6C 2 Steering Unit...
Page 80: ...STEERING 6C 14...
Page 86: ...STEERING 6E 20...
Page 88: ...WHEELS AND TIRES 0...
Page 90: ...WHEELS AND TIRES 7A 2...
Page 92: ...WHEELS AND TIRES 7B 4...
Page 94: ...WHEELS AND TIRES 7C 6...
Page 98: ...HYDRAULICS 8A 2 Figure 8A 2 Wheel Restraint...
Page 100: ...HYDRAULICS 8A 4...
Page 108: ...HYDRAULICS 8D 12 Figure 8D 2 Traction Pump Assembly...
Page 111: ...HYDRAULICS 8D 15 Valve Plate and Gerotor Figure 8D 7 Valve Plate and Gerotor Pump Disassembly...
Page 134: ...HYDRAULICS 8E 38...
Page 138: ...HYDRAULICS 8F 42...
Page 144: ...HYDRAULICS 8I 48...
Page 148: ...HYDRAULICS 8K 52...
Page 152: ...HYDRAULICS 8L 56...
Page 165: ...HYDRAULICS 8M 69 Figure 8M 15 Implement Pump Test...
Page 168: ...HYDRAULICS 8M 72 Figure 8M 17 Deck Motor Test...
Page 171: ...HYDRAULICS 8M 75 Figure 8M 19 Traction Pump Test...
Page 173: ...HYDRAULICS 8M 77 Figure 8M 20 Traction Motor Test Left Side...
Page 175: ...HYDRAULICS 8M 79 Figure 8M 21 Traction Motor Test Right Side...
Page 178: ...HYDRAULICS 8N 82 Figure 8N 1 Hydraulic Schematic...
Page 179: ...HYDRAULICS 8N 83 Figure 8N 2 Steering Right...
Page 180: ...HYDRAULICS 8N 84 Figure 8N 3 Steering Left...
Page 181: ...HYDRAULICS 8N 85 Figure 8N 4 Deck Working...
Page 182: ...HYDRAULICS 8N 86 Figure 8N 5 Deck Lift...
Page 183: ...HYDRAULICS 8N 87 Figure 8N 6 Deck Lower...
Page 184: ...HYDRAULICS 8N 88 Figure 8N 7 Traction Forward...
Page 185: ...HYDRAULICS 8N 89 Figure 8N 8 Traction Reverse...
Page 186: ...HYDRAULICS 8N 90...
Page 188: ...CHASSIS 0...
Page 190: ...CHASSIS 9A 2...
Page 192: ...CHASSIS 9B 4...
Page 196: ...CHASSIS 9C 8...
Page 200: ...CHASSIS 9D 12...
Page 204: ...CHASSIS 9E 16...
Page 210: ...ELECTRICAL SYSTEM 10A 2...
Page 228: ...ELECTRICAL SYSTEM 10G 20...
Page 232: ...ELECTRICAL SYSTEM 10H 24...
Page 236: ...ELECTRICAL SYSTEM 10I 28...
Page 238: ...ELECTRICAL SYSTEM 10J 30...
Page 240: ...ELECTRICAL SYSTEM 10K 32...
Page 242: ...ELECTRICAL SYSTEM 10L 34...
Page 243: ...ELECTRICAL SYSTEM 10M 35 SECTION 10M WIRING DIAGRAMS AND COMPONENT LOCATIONS 10M...
Page 245: ...ELECTRICAL SYSTEM 10M 37 Figure 10M 2 Electrical Schematic...
Page 246: ...ELECTRICAL SYSTEM 10M 38 Figure 10M 3 Electrical Schematic...
Page 247: ...ELECTRICAL SYSTEM 10M 39 Figure 10M 4 Hot Circuit...
Page 248: ...ELECTRICAL SYSTEM 10M 40 Figure 10M 5 Hot Circuit...
Page 249: ...ELECTRICAL SYSTEM 10M 41 Figure 10M 6 Ignition Circuit...
Page 250: ...ELECTRICAL SYSTEM 10M 42 Figure 10M 7 Ignition Circuit...
Page 251: ...ELECTRICAL SYSTEM 10M 43 Figure 10M 8 Preheat Circuit...
Page 252: ...ELECTRICAL SYSTEM 10M 44 Figure 10M 9 Preheat Circuit...
Page 253: ...ELECTRICAL SYSTEM 10M 45 Figure 10M 10 Starting Circuit Operator in Seat...
Page 254: ...ELECTRICAL SYSTEM 10M 46 Figure 10M 11 Starting Circuit Operator in Seat...
Page 255: ...ELECTRICAL SYSTEM 10M 47 Figure 10M 12 Starting Circuit Operator Out of Seat...
Page 256: ...ELECTRICAL SYSTEM 10M 48 Figure 10M 13 Starting Circuit Operator Out of Seat...
Page 257: ...ELECTRICAL SYSTEM 10M 49 Figure 10M 14 Engine Run Circuit Operator in Seat...
Page 258: ...ELECTRICAL SYSTEM 10M 50 Figure 10M 15 Engine Run Circuit Operator in Seat...
Page 259: ...ELECTRICAL SYSTEM 10M 51 Figure 10M 16 Engine Run Circuit Operator Out of Seat...
Page 260: ...ELECTRICAL SYSTEM 10M 52 Figure 10M 17 Engine Run Circuit Operator Out of Seat...
Page 261: ...ELECTRICAL SYSTEM 10M 53 Figure 10M 18 Mowing Circuit Deck Engaged...
Page 262: ...ELECTRICAL SYSTEM 10M 54 Figure 10M 19 Mowing Circuit Deck Engaged...
Page 263: ...ELECTRICAL SYSTEM 10M 55 Figure 10M 20 Alarm Circuit Parking Brake...
Page 264: ...ELECTRICAL SYSTEM 10M 56 Figure 10M 21 Alarm Circuit Parking Brake...
Page 265: ...ELECTRICAL SYSTEM 10M 57 Figure 10M 22 Alarm Circuit Engine Overheat...
Page 266: ...ELECTRICAL SYSTEM 10M 58 Figure 10M 23 Alarm Circuit Engine Overheat...
Page 268: ...PREVENTIVE MAINTENANCE 0...
Page 270: ...PREVENTIVE MAINTENANCE 11A 2...
Page 276: ...ATTACHMENTS 0...
Page 278: ...ATTACHMENTS 12A 2...
Page 280: ...ATTACHMENTS 12B 4...
Page 294: ...ATTACHMENTS 12D 18 SIDE DISCHARGE DECK Figure 12D 22 Side Discharge Deck...
Page 295: ...ATTACHMENTS 12D 19 Figure 12D 23 Side Discharge Deck Components...
Page 296: ...ATTACHMENTS 12D 20 Figure 12D 24 Side Discharge Deck Hydraulic Motor Mounting...
Page 297: ...ATTACHMENTS 12D 21 REAR DISCHARGE DECK Figure 12D 25 Rear Discharge Deck...
Page 298: ...ATTACHMENTS 12D 22 Figure 12D 26 Rear Discharge Deck Components...
Page 299: ...ATTACHMENTS 12D 23 Figure 12D 27 Rear Discharge Deck Hydraulic Motor Mounting...
Page 300: ...ATTACHMENTS 12D 24 ENVIRODECK Figure 12D 28 Envirodeck...
Page 301: ...ATTACHMENTS 12D 25 Figure 12D 29 Envirodeck Components...
Page 302: ...ATTACHMENTS 12D 26 Figure 12D 30 Envirodeck Mulching Insert...
Page 309: ...ATTACHMENTS 12E 33 FLAIL DECK Figure 12E 13 Flail Deck Push Arms and Hydraulics...
Page 310: ...ATTACHMENTS 12E 34 Figure 12E 14 Flail Housing...
Page 311: ...ATTACHMENTS 12E 35 Figure 12E 15 Flail Drive Assembly...
Page 312: ...ATTACHMENTS 12E 36...
Page 314: ...OPTIONS 0...
Page 316: ...OPTIONS 13A 2...
Page 320: ...OPTIONS 13C 6...
Page 322: ...OPTIONS 13D 8 Figure 13D 2 Differential Lock Off...
Page 323: ...OPTIONS 13D 9 Figure 13D 3 Differential Lock On...
Page 324: ...OPTIONS 13D 10...
Page 326: ...OPTIONS 13E 12...
Page 328: ...MISCELLANEOUS 0...
Page 330: ...MISCELLANEOUS 14A 2...
Page 336: ...MISCELLANEOUS 14B 8...
Page 338: ......