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Textron JACOBSEN G-Plex II, Parts And Maintenance Manual

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Textron JACOBSEN G-Plex II Parts And Maintenance Manual Download Page 68

Parts-43

* Not Illustrated

LIST OF PARTS

ITEM

RANSOMES

DESCRIPTION

QTY

REMARKS

PART NO

JACOBSEN G PLEX II Series: ZV

MAINTENANCE AND PARTS MANUAL

17

MOW SPEED CONTROL

1

A109001

Screw, 3/8-16 x 2

1

2

450120039

Nut, 3/8-16

1

3

456110448

Screw, 3/8-16 x 11/4"

1

4

450324

Nut

2

5

515268

Bushing

1

6

523221

Spacer

1

7

548159

Washer, 5/16 x1 1/4

2

8

A299306

Fitting, lube

1

9

A119003

Screw, flangelock 5/16-18 x 3/4

1

10

A139301

Nut, 5/16-18 flangelock

1

11

452567

Bolt, carriage

1

12

452564

Bolt, carriage

1

13

450378

Nut,  crownlock

1

14

450120267

Nut,  crownlock

2

15

829500

Spring, extension

1

16

841487

Angle, lockout link

1

17

893359.06

Bellcrank, lockout assembly

1

Summary of Contents for JACOBSEN G-Plex II

Page 1: ...Anleitung ganz gelesen haben bevor sie versuchen die Maschine aufzustellen zu bedienen einzustellen oder zu warten WAARSCHUWING Bij verkeerd gebruik kan deze machine ernstig lichamelijk letsel veroorz...

Page 2: ...2000 Textron Inc All Rights Reserved...

Page 3: ...8 Headlight Switch 5 Height Of Cut 8 Hour Meter 5 Hydraulic Diagram 22 Hydraulic Pump Bypass Valve 6 Hydraulic System 16 17 Identification Numbers 3 Ignition Switch 5 Jump Starting 18 Leveling Linkage...

Page 4: ...ONT CUTTING HEADS 152 15 LIFT ASSEMBLY REAR CUTTING HEAD 154 16 MOW RAISE PEDAL AND SPEED CONTROL PEDAL 158 17 MOW SPEED CONTROL 160 18 BRAKE PEDAL 162 19 SEAT 164 20 DECALS 166 21 CONTROL PANEL AND E...

Page 5: ...IDENTIFICATION NUMBERS MUST APPEAR ON ALL CORRESPONDENCE CONCERNING THIS UNIT MODEL NUMBER SERIAL NUMBER The identification nameplate decal is located under the seat at the front of the machine on UK...

Page 6: ...ght 1 25m Wheel Base 1 26m Front Wheel Tread width 1 2m Weight w o reels 535 kg Weight w reels 631 kg Fuel Tank Capacity 31 L Coolant Capacity 3 8 L Battery 12 volt BCI Group Size 24 Cold Cranking Amp...

Page 7: ...erating Switch must be in the OFF position to remove the key ON for normal operation START engages the starter Release the key after engine starts the switch automatically returns to ON ACC has no fun...

Page 8: ...king brake by depressing and releasing the brake pedal 1 2 Figure 9 1 Brake Pedal 2 Park Brake Latch NOTICE To reduce fatigue during normal forward operation the operator s heel should rest on the flo...

Page 9: ...d in the operator s seat restart the unit and raise the cutting heads 8 Shut off the unit and swing the rear arm back under the unit and secure the arm with the draw latch See Fig 12 WARNING NEVER att...

Page 10: ...ife 4 After the bedknife is properly adjusted tighten the lower adjustment screw at each end 5 Test the cutting head by holding two strips of newsprint perpendicular to the bedknife Rotate the reel wi...

Page 11: ...NNECTOR SECURES TO LIFT ARM LOCK COLLAR 4 5 8 117mm CONNECTS TO MAIN FRAME DO NOT ADJUST SPRINGS JAM NUT 1 LEVELING LINKAGE Figure 17 1 Adjusting Connector MOW TRANSPORT SPEED CONTROL When cutting hea...

Page 12: ...w is loosened or removed it MUST be properly installed and adjusted prior to unit operation 1 2 Figure 20 1 Bellcrank Stop Screw 2 Center Foot Panel Remove the screws securing the center foot panel an...

Page 13: ...ABOVE LEFT FRONT CUTTING HEAD 2 3 Figure 23 1 Sequence Control Switch 2 Cam 3 Ear of Bracket 2 Once you have completed setting the sequence control switch move to the limit switches above the rear hea...

Page 14: ...luid severe engine damage may occur 7 After the engine starts check the following Make sure the oil pressure light goes off The exhaust should be colorless or slightly dark when engine is under load N...

Page 15: ...s out of moving parts Shut off the engine and remove the key before servicing equipment WARNING When replacement parts are required use genuine Ransomes parts or parts with equivalent characteristics...

Page 16: ...RST 35 HOURS Check for loose parts Check valve clearance Check idle speed EVERY 25 HOURS OR WEEKLY Lubricate all lubrication fittings refer to Lube Chart EVERY 75 HOURS Check tire pressure with low pr...

Page 17: ...pstick diesel engine 1 Figure 32 1 Oil Filler Port diesel engine DO NOT use a wrench when installing the filter use hand pressure ONLY ENGINE OIL FILTER When replacing the oil filter apply a light fil...

Page 18: ...6 Premium HVI Amoco Hydraulic All Weather Amoco Rykon Oil 32 Chevron AW Hydraulic Oil MV Citgo A W All Temp Hyd Oil 5W 20 Conoco Super Hydraulic 5W 20 Conoco Super Hydraulic 522M Exxon Univis N32 Mobi...

Page 19: ...aulic oil cooler fins daily to prevent overheating ENGINE COOLING SYSTEM IMPORTANT REFER TO THE ENGINE OPERATOR S MANUAL FOR ADDITIONAL COOLING SYSTEM MAINTENANCE DRAINING COOLANT SYSTEM WARNING To pr...

Page 20: ...34 1 Cover 2 Dust Collector 3 Wire Bails FUSES The fuse block is located inside of the control panel Fuses on diesel units 1 Engine fuel shut off circuit 30 amp 2 Safety switches 20 amp 3 Seat switch...

Page 21: ...dically approximately once each week Use only enough lubricant to keep the bearings from drying out Too much lubricant may drop from mower onto turf causing damage to the grass 1 2 SHOWN WITH BRUSH AC...

Page 22: ...etely closed 5 Wash all of the backlapping compound from all of the heads Once they are thoroughly cleaned and dry apply a light film of oil to the cutting edges to help prevent rust 6 After backlappi...

Page 23: ...ant Excess lubrication may drop from unit and cause turf damage Rollers both ends Reel Bearings both ends Cutting Head Pivot Lift Arm Pivots Lift Arm Pivot Steering Cylinder Cutting Head Pivot Cutting...

Page 24: ...GB 22 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL GB...

Page 25: ...il level Check and correct oil level Wrong or dirty oil Drain the system and refill it with fresh oil of the proper type and replace filters Hydraulic system foaming Low oil level Check and correct oi...

Page 26: ...M 32 14 LIFT ASSEMBLY FRONT CUTTING HEADS 34 15 LIFT ASSEMBLY REAR CUTTING HEAD 36 16 MOW RAISE PEDAL AND SPEED CONTROL PEDAL 40 17 MOW SPEED CONTROL 42 18 BRAKE PEDAL 44 19 SEAT 46 20 DECALS 48 21 CO...

Page 27: ...PARTS MANUAL 1 CHASSIS AND COVERS 15 22 9 24 16 28 25 10 37 26 35 34 16 16 15 23 21 6 3 1 4 5 7 3 5 4 11 19 17 4 5 18 15 31 36 4 5 8 6 20 39 4 5 15 1 3 7 6 23 38 27 2 1 7 3 3 7 2 2 29 13 13 12 33 5 4...

Page 28: ...450539 16 800177 Screw T H 5 16 18 x 3 4 16 17 A149604 Rivet pop 1 18 825824 Retainer 1 19 835039 Fastener snap 1 20 839391 Clamp battery 1 21 840170 07 Box tool step 1 22 840171 07 Cover box 1 23 840...

Page 29: ...available from your Ransomes dealer 840157 Alternator 840159 Starter 840160 Filter oil 840161 Element fuel filter 840162 Belt fan POWER ASSEMBLY DIESEL 2 11 7 6 26 19 27 12 18 34 16 4 10 1 1 10 23 4 1...

Page 30: ...Screw M1O 1 25x20mm 2 16 452000326 Washer 3 8 4 17 826218 Mount motor 4 18 334277 Nut 4 19 834288 Washer spring 4 20 834606 07 Gasket exhaust 2 21 842539 06 Bracket engine mount 2 22 842540 06 Bracket...

Page 31: ...OBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 3 RADIATOR DIESEL 1 2 3 4 6 7 8 9 13 14 14 15 16 16 17 17 19 20 21 22 23 24 11 11 25 26 10 15 5 12 RADIATOR DIESEL 15 27 28 30 29 30 28 18 31 16...

Page 32: ...Screw P T H 16 12 815058 Clamp 1 13 A192540 Clamp tubing 4 14 821893 Trim push on 12 3 6M As Req d 15 830355 Weatherseal 35 1 0 6M As Req d 16 A139924 Nut isolation M8 16 17 835805 Hose overflow 4 1 2...

Page 33: ...Parts 8 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 4 AIR CLEANER DIESEL 2 3 3 4 5 6 7 8 9 10 11 AIR CLEANER DIESEL 3 2 1...

Page 34: ...CLEANER DIESEL 1 A139322 Nut flange crownlock 5 16 18 2 2 456110359 Screw 5 16 18 x 1 4 3 A192557 Clamp hose worm drive 3 4 844045 Hose air intake 1 5 840346 Adaptor gauge 1 6 840347 Hood inlet 1 7 88...

Page 35: ...Parts 10 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 5A FUEL HYDRAULIC RESERVOIRS SUPPORT FRAME...

Page 36: ...2 17 A907947 Knob nut M8 2 18 821893 Trim push on 12 3 7 M AR 19 A912175 Hose fuel 5 16 AR 20 158122 Tubing polyurethane 1 22 A119004 Screw 10 24x 1 2 5 23 A119109 Screw 10 24x3 4 1 24 A139400 Nut Spe...

Page 37: ...Parts 12 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 5b HYDRAULIC TANK FITTINGS...

Page 38: ...COBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 47 843556 Elbow 90 11 16 x 1 2 NPT 1 48 843557 Elbow 90 3 4 x 3 4 NPT 1 49 843558 Elbow 90 1 x 1 NPT 1 50 148231 Fifting 3 16 elbow 1 51 48310 B...

Page 39: ...V MAINTENANCE AND PARTS MANUAL 5c FUEL SYSTEM From Engine Fuel Return Mount To Engine Replacement clamp for all fuel line connections 1 2 3 3 4 5 6 7 9 9 11 15 13 14 17 18 8 19 To Injection Pump 9 16...

Page 40: ...Screw 10 24 x 1 2 5 7 450191 Screw M8 1 25x20mm 1 8 A192516 Clamp hose As Req d 9 A912175 Hose fuel 5 16 As Req d A912182 Hose Fuel 3 16 1 10 0825619 Filter fuel 1 11 829954 Gasket 1 12 838154 Bracke...

Page 41: ...R MOUNTING 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 OIL COOLER MOUNTING DIESEL MOUNTING 6 1 12 Reference Elbow on Reservoir Reference Tee Union on Lift Valve 21 22 23 19 20 24 19 20 25 26 21 22...

Page 42: ...NTING 1 450390 Washer 4 6 A109018 Screw 5 16 18 x 1 3 4 4 12 A895020 Mounting block oil cooler 4 18 842916 Cooler oil 1 19 523768 Adapter elbow 90 1 20 A192570 Clamp hose 1 21 839807 Adapter straight...

Page 43: ...CE AND PARTS MANUAL 7 HEAD LIFT AND PUMP CONTROL LINKAGE HEAD LIFT AND PUMP CONTROL LINKAGE 40 44 14 42 38 41 22 12 7 6 43 37 7 8 39 15 10 26 21 1 25 7 6 11 5 23 4 24 19 4 5 18 35 3 36 2 13 32 28 20 2...

Page 44: ...4 left hand thread 1 19 A139912 Nut crownlock 1 4 20 1 20 800955 Screw 6 32 x 3 4 6 21 MBG5721 Stop neutral control arm 1 22 831518 Ball Joint 1 23 831586 Ball Joint 1 24 838093 Rod threaded 5 16 24 x...

Page 45: ...CE AND PARTS MANUAL 7 HEAD LIFT AND PUMP CONTROL LINKAGE HEAD LIFT AND PUMP CONTROL LINKAGE 40 44 14 42 38 41 22 12 7 6 43 37 7 8 39 15 10 26 21 1 25 7 6 11 5 23 4 24 19 4 5 18 35 3 36 2 13 32 28 20 2...

Page 46: ...EN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 7 HEAD LIFT AND PUMP CONTROL LINKAGE 39 800897 Screw tapping 4 40 x 3 4 4 40 809180 Washer 7 16 1 41 827320 Arm spring retainer 2 42 840476 Spring 1...

Page 47: ...PARTS MANUAL 8 HYDRAULIC PUMP AND VALVES Existing Hardware 2 3 4 6 12 21 16 22 22 10 20 11 24 13 10 20 14 7 10 To Hydraulic Reservoir 5 29 18 27 1 25 17 9 23 19 28 8 15 26 HYDRAULIC PUMP AND VALVES S...

Page 48: ...W158059 01 Adaptor 450 1 12 839556 Fitting adaptor straight 1 13 839557 Fitting adaptor 90 1 14 158059 03 Fitting adaptor 45 1 15 W158007 03 Adaptor elbow 90 1 16 839820 Adaptor elbow 90 1 17 W158007...

Page 49: ...es ZV MAINTENANCE AND PARTS MANUAL 9 HYDRAULIC LIFT CIRCUIT HEAD LIFT CIRCUIT 15 15 15 15 14 14 14 14 19 10 19 19 19 31 6 32 13 28 3 12 5 6 26 13 16 27 30 12 1 18 17 22 22 32 31 17 29 24 29 21 7 20 11...

Page 50: ...13 W158006 01 Adaptor straight 1 14 A252501 Adaptor elbow 90 4 15 839837 Hose hydr 1 4 i d x 10 1 2 2 6mmi d x267mm 16 A249849 Tee 0 ring 1 17 841522 Disk orifice 2 18 841700 Adaptor elbow 90 1 19 843...

Page 51: ...To Reservoir Indicates parts are offered only as a set item no 37 r 37 HYDRAULIC REEL CIRCUIT Service Kit 893614 7 11 45 5 41 26 29 39 35 31 15 16 38 14 13 11 5 32 7 11 25 42 1 11 15 33 33 15 14 38 1...

Page 52: ...245M 20 843911 Hose hyd 1 4 i d x 47 1 2 1 6mm i d x 1 21 M 21 843913 Hose hyd 1 4 i d x 76 1 6mm i d x 1 93M 22 843915 Union bhead450 1 23 843921 Hose hyd 1 2 i d x 47 1 2 1 l3mm i d x 1 21 M 24 843...

Page 53: ...Reservoir To Reservoir Service Kit Part No 547731 is available for Item No 33 Service Kit Part No 891910 is available for Items 29 32 HYDRAULIC WHEEL DRIVE CIRCUIT 1 2 30 31 22 34 32 30 31 12 20 15 6...

Page 54: ...ing adaptor elbow 90 1 20 A259008 Adaptor elbow 90 1 21 843914 Hose hydraulic 3 4 i d x 17 1 l9mmi d x432mm 22 843926 Hose hydraulic 1 2 i d x 16 3 4 1 l3mmi d x425mm 23 843927 Hose hydraulic 1 2 i d...

Page 55: ...DRAULIC POWER STEERING 2 1 3 4 1 2 3 4 Right side view of power steering valve Service Kit 892850 Service Kit 888378 HYDRAULIC POWER STEERING CIRCUIT 5 5 21 23 8 13 15 20 27 19 24 25 22 28 6 14 2 10 4...

Page 56: ...251510 Fitting adaptor 1 16 A252501 Adaptor elbow 90 2 17 839841 Hose hydraulic 1 4 i d x 70 1 6mm i d x 1 8M 18 839842 Hose hydraulic 1 4 i d x 77 1 6mm i d x 1 96M 19 839846 Fitting adaptor 45 1 20...

Page 57: ...Parts 32 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 13 CONTROL ARM 1 1 3 4 5 6 7 10 8 9 11 12 13 14 15 16 17 2 CONTROL ARM 18 Reference Frame...

Page 58: ...handle 1 5 A139401 Nut speed M6 8 6 450542 Screw M6 P T H 8 7 A139903 Nut crowniock 1 2 20 1 8 456110448 Screw 3 8 16 x 11 4 2 9 800845 Bolt carriage 1 2 13 x 11 2 1 10 800886 Nut M16 grade8 1 11 8397...

Page 59: ...43 LIFT ASSEMBLY FRONT CUTTING HEADS 28 16 29 33 38 26 2 14 38 29 2 21 8 37 REFERENCE FRAME AS SEMBLY 18 36 8 15 10 11 9 41 12 40 41 20 4 23 7 27 23 19 5 25 4 9 35 13 32 11 11 11 11 11 35 1 32 24 6 30...

Page 60: ...8 6 17 A139910 Nut crownlock 3 8 24 2 18 A139322 Nut 5 16 18 Staytite 2 A139301 Nut flange lock 5 16 18 4 19 842000044 Fitting lubrication 1 4 28 4 A299316 Fitting M6 x 90 Deg 2 20 814499 Spring compr...

Page 61: ...rence on frame Service Kit 891609 1 Reference on frame Reference on swing arm 3 3 17 40 1 32 17 38 23 15 20 17 3 18 12 18 9 30 10 12 26 12 41 37 45 4 36 44 7 6 29 21 19 28 2 5 22 24 43 26 27 25 11 31...

Page 62: ...17 548168 Washer 5 8 ID 1 1 4 OD 5 18 548173 Washer 1 ID 13 4 OD 2 19 A139301 Nut flangelock 5 16 18 6 20 0800500 Bolt carriage 3 8 24 x 1 1 21 450120267 Nut centerlock 3 8 16 1 22 800352 Bolt carriag...

Page 63: ...rence on frame Service Kit 891609 1 Reference on frame Reference on swing arm 3 3 17 40 1 32 17 38 23 15 20 17 3 18 12 18 9 30 10 12 26 12 41 37 45 4 36 44 7 6 29 21 19 28 2 5 22 24 43 26 27 25 11 31...

Page 64: ...ZV MAINTENANCE AND PARTS MANUAL 43 894140 06 Arm swing 1 44 894141 06 Link arm 1 45 894164 06 Arm pivot 1 46 897174 Frame assembly head 1 47 800864 Screw hex socket head 2 10 24 x 1 2 48 842401 Latch...

Page 65: ...Series ZV MAINTENANCE AND PARTS MANUAL 16 MOW RAISE PEDAL AND SPEED CONTROL PEDAL MOW RAISE PEDAL AND SPEED CONTROL PEDAL 14 15 16 4 3 1 10 10 5 13 5 2 2 8 9 7 12 6 31 27 18 28 26 29 24 25 18 19 17 22...

Page 66: ...vot 1 10 840003 Tread control pedal 2 11 840255 07 Frame pedal 1 12 892662 Link 1 13 892663 07 Pedal mow 1 14 894522 Switch 1 17 452200134 Lockwasher 3 8 3 18 456110024 Screw 1 4 20 x 1 2 19 451110134...

Page 67: ...rts 42 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 17 MOW SPEED CONTROL MOW SPEED CONTROL FRONT OF UNIT 1 3 10 9 2 14 15 11 4 4 17 8 6 14 16 7 13 7 5 12 MAIN FRAME SHOWN FOR REFERENCE ON...

Page 68: ...110448 Screw 3 8 16 x 11 4 1 4 450324 Nut 2 5 515268 Bushing 1 6 523221 Spacer 1 7 548159 Washer 5 16 x1 1 4 2 8 A299306 Fitting lube 1 9 A119003 Screw flangelock 5 16 18 x 3 4 1 10 A139301 Nut 5 16 1...

Page 69: ...es ZV MAINTENANCE AND PARTS MANUAL 18 BRAKE PEDAL BRAKE PEDAL 12 11 23 19 9 12 2 1 6 14 27 20 11 22 3 4 24 10 13 26 16 18 3 5 35 45 36 46 37 47 38 48 33 43 31 41 30 40 32 42 34 44 14 15 7 8 21 14 15 2...

Page 70: ...2 Yoke 2 19 823332 Bushing 1 20 829726 Trim push on 12 As Req d 21 806703 Pin clevis 1 22 840420 Plate latch 1 23 MBG5293 PawI lock 1 24 842598 Spring extension 1 25 843160 Hub wheel disc 2 26 843252...

Page 71: ...Parts 46 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 19 SEAT SEAT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7 Reference on frame...

Page 72: ...umper rubber 2 4 523356 Adjuster seat wihandle left 1 5 523357 Adjuster seat right 1 6 A119003 Screw flanglok 5 16 18 x 3 4 4 7 A139322 Nut crowniock flange 5 16 18 6 8 456110359 Screw flange 5 16 18...

Page 73: ...Parts 48 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 20 20 20 20 20 DECALS DECALS DECALS DECALS DECALS JACOBSEN G Plex II 22 24...

Page 74: ...Fan 1 2 838419 Decal Diesel white 1 3 A911545 Decal Jacobsen 2 4 840065 Decal Speed Ctrl 1 5 840066 Decal Reel Ctrl 1 6 A911410 Decal Battery 1 7 A911543 Decal Gplex Ii 1 8 A903493 Decal Hyd Press Lea...

Page 75: ...40 44 1 9 22 23 32 24 25 17 35 39 16 26 21 14 3 4 5 41 8 15 43 6 2 29 34 11 30 29 6 2 31 28 10 12 27 5 13 36 46 45 47 14 48 49 10 r 50 51 FUSES 42 MAIN WIRE HARNESS r INCLUDED WITH WIRE HARNESS CONTR...

Page 76: ...8473 Bulb miniature 3 No 1873 20 833280 Gauge ammeter 1 21 835480 Relay 30 amp 3 22 837295 Switch ignition 1 23 837298 eSpacer 2 24 840354 Spring stud ejector 1 25 840355 Washer cupped wear 1 26 84189...

Page 77: ...40 44 1 9 22 23 32 24 25 17 35 39 16 26 21 14 3 4 5 41 8 15 43 6 2 29 34 11 30 29 6 2 31 28 10 12 27 5 13 36 46 45 47 14 48 49 10 r 50 51 FUSES 42 MAIN WIRE HARNESS r INCLUDED WITH WIRE HARNESS CONTR...

Page 78: ...Series ZV MAINTENANCE AND PARTS MANUAL 46 827800 Switch DP DT momentary 1 47 840002 Timer fuel shut oft 1 48 W178092 03 Gauge water temperature 1 49 890000 Buzzer 1 50 826000 Fuse 20 amp 4 51 833038 F...

Page 79: ...OBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 22 ELECTRICAL COMPONENTS 1 2 3 4 5 6 8 9 10 11 12 13 29 15 16 17 18 19 20 33 7 36 37 38 39 ELECTRICAL COMPONENTS 30 31 32 35 34 21 22 23 24 25 26...

Page 80: ...l shut oft 1 16 885999 Socket light 1 17 886802 Gauge hour meter 1 18 888502 Holder lamp 1 19 889022 Gauge water temperature 1 20 890000 Buzzer 1 21 894385 Switch NO bell crank 2 22 843769 Terminal ma...

Page 81: ...3 4 5 41 8 15 43 6 2 29 34 11 30 29 6 2 31 28 10 12 27 5 13 36 46 45 47 14 48 49 10 r 50 51 FUSES 42 MAIN WIRE HARNESS r INCLUDED WITH WIRE HARNESS CONTROL PANEL AND ELECTRICAL COMPONENTS DIESEL NOT S...

Page 82: ...1 28 MBG5165A 06 Bracket instrument 1 29 A829599 Reel Enable 1 30 MBG6276 Panel instrument DIESEL 1 BRITAX SWITCHES LMAB241 Panel instrument DIESEL 1 AMERICAN STYLE 31 844294 Gasket instrument panel...

Page 83: ...N G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 1 2 3 4 5 6 8 9 10 11 12 13 29 15 16 17 18 19 20 33 7 36 37 38 39 ELECTRICAL COMPONENTS 30 31 32 35 34 21 22 23 24 25 26 27 28 14 40 40 22a ELECTRICA...

Page 84: ...A824985 Timer lamp 1 2VDC 1 14 A829599 Reel Enable 1 BRITAX 511 107 A829599 Sequence Switch EARLY UK 1 BRITAX 511 107 A829546 Dip Beam Switch 1 BRITAX 511 024 A829566 Lens Insert Red 2 Used with Item...

Page 85: ...Parts 60 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 23 WHEELS AND REAR HUB 18 1 2 2 3 3 4 5 5 6 6 7 7 8 8 9 10 11 12 12 13 13 14 15 16 17 WHEELS AND REAR HUB...

Page 86: ...ockwasher 5 8 2 4 450020354 Nut jam 3 4 16 1 5 889859 Bearing Assy 2 6 452101293 Washer 5 8 4 8 836621 Seal oil 2 9 836719 Nut bearing adj 1 10 889843 AxIe 1 11 892171 07 Hub 1 13 809268 Ring bearing...

Page 87: ...NTER WEIGHT and MOTOR MOUNTING CUTTING HEADS and VERTICUTTER Apply Loctite 242 to this end of studs CUTTING HEAD SHOWN FOR REFERENCE ONLY WEIGHT SET CAN BE USED ON THE FOLLOWING CUTTING HEADS 893591 1...

Page 88: ...8 67039 5 839062 Seal 0 ring 1 88 i d x 06 2 models 893587 893589 893591 5 845279 Seal o ring 1 49 i d x 0 7 1 models 67037 67038 67039 5 845280 Seal o ring 1 99 i d x 0 7 1 models 67037 67038 67039 6...

Page 89: ...Parts 64 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 25 REEL ASSEMBLY 1...

Page 90: ...nife Backing 1 15 See Chart Bedknife 1 16 J3009138 Screw 1 4 20 x 1 2 Flat Head 13 17 J315298 Bolt 7 16 x 3 4 2 19 J445795 Nut 5 16 18 Hex 8 20 J453009 Flat Washer 5 16 4 21 J1000480 Bearing Housing 1...

Page 91: ...Parts 66 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 26 REEL ASSEMBLY 2...

Page 92: ...6130 Lockwasher 1 4 Heavy 4 9 J400110 Screw 1 4 20 x 7 8 Hex Head 2 10 J390950 Shield Reel 1 11 J400106 Screw 1 4 20 x 5 8 Hex Head 2 12 J443102 Nut 1 4 20 Hex 4 13 J453023 Washer 1 4 2 14 J343616 Stu...

Page 93: ...Parts 68 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 27 REAR ROLLER...

Page 94: ...Series ZV MAINTENANCE AND PARTS MANUAL Model 67037 J1000770 Rear Roller 1 1 J3001654 Shaft Roller 1 2 J3001655 Tube Roller 1 3 J3001656 Seal Grease 2 4 J5000625 Bearing Cup and Cone 2 5 J3000983 Seal...

Page 95: ...Parts 70 JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 28 REAR ROLLER...

Page 96: ...ITEM RANSOMES DESCRIPTION QTY REMARKS PART NO JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL Model 67038 67039 28 REAR ROLLER J1004990 Rear Roller 1 1 N S Roller Tube 1 2 J3010422 Shaft 1...

Page 97: ...17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 34 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 47 48 48 49 50 3 6 1 CUTTING HEAD ACCESSORIES PART NO 893591 11 BLADE PART NO 893589 9 BLADE SHOWN P...

Page 98: ...00809 Bolt lug 7 16 20 lube fitting 2 17 0800857 Screw set 3 8 24 x 11 4 4 18 0800813 Screw 1 4 20 x 1 2 13 19 800814 Nut lock 1 4 20 2 20 0800815 Plug expansion 3 8 2 21 0800816 Fitting lubrication 9...

Page 99: ...17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 34 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 47 48 48 49 50 3 6 1 CUTTING HEAD ACCESSORIES PART NO 893591 11 BLADE PART NO 893589 9 BLADE SHOWN P...

Page 100: ...06966 Pin roll 1 8 x 3 4 2 46 0839057 Shaft roller 1 47 0839063 Bearing ball 1 38 o d x 63 i d 2 48 0839066 Seal oil 1 38 o d x 63 i d 2 49 892005 Tube roller 1 50 840219 Decal service cutting head 1...

Page 101: ...Y ROTARY REAR BRUSH 892327 35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 6 1 9 4 1 2 10 20 19 15 15 32 12 34 1 4 9 29 18 15 16 8 2 10 17 21 FRONT OF UNIT...

Page 102: ...2 548205 Set screw 1 4 20 x 1 4 nyloc 2 13 548813 Set screw 5 16 18 x 3 8 2 14 800805 Screw 3 8 24 x 1 1 15 807439 Fitting lubrication 4 16 839064 Seal oil 2 17 839454 Key 1 8 x 1 8 x 3 8 2 18 840944...

Page 103: ...ZV MAINTENANCE AND PARTS MANUAL ACCESSORY FRONT ROLLER SCRAPER PART NO 892329 FRONT OF UNIT CUTTING HEAD FRAME SHOWN FOR REFERENCE ONLY 1 2 3 3 4 5 ROLLER MOUNTING BRACK ET ROLLER MOUNTING BRACK ET 31...

Page 104: ...T NO JACOBSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 31 ACCESORY FRONT ROLL SCRAPER 892329 892329 Scraper front roller 1 1 306396 Lockwasher 1 4 2 2 306831 Screw 1 4 20 x 3 8 2 3 800900 Pin...

Page 105: ...II Series ZV MAINTENANCE AND PARTS MANUAL 32 ACCESORY REAR ROLLER PART NO 892325 2 GROOVED 2 1 1 5 4 4 3 3 FRONT ROLLERS PART NO 892323 2 SMOOTH PART NO 892324 2 GROOVED PART NO 897177 2 GROOVED ALUMI...

Page 106: ...4 28 2 3 839063 Bearing ball 1 38 o d x 63 i d 2 4 839066 Seal oil 1 38 o d x 63 i d 2 5 839075 Shaft front roller 1 6 839076 Tube roller grooved 1 839079 Tube roller aluminum grooved 1 7 892005 Tube...

Page 107: ...BSEN G PLEX II Series ZV MAINTENANCE AND PARTS MANUAL 33 ACCESORY TURF PROTECTION ACCESSORY PART NO 894485 3 1 2 9 8 4 5 11 7 10 6 12 REF OIL TEMPERATURE SENDER PREASSEMBLED 4 GRASS CATCHER PART NO 89...

Page 108: ...x 3 8 1 3 308089 Washer 10 1 4 320107 Tie cable 7 1 2 3 5 823549 Tie cable 15 1 12 394mm 1 6 840054 Sensor oil 1 7 844081 0 ring 1 8 890000 Buzzer 1 9 893168 Module instrument 1 10 894443 Standpipe 1...

Page 109: ...1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 41 42 43 44 45 50 52 53 54 55 56 57 58 59 61 62 63 64 68 69 70 71 72 21 21 31 30 55 22 54 16 34 33 51 65 6...

Page 110: ...48324 Ring external retaining 1 18 548327 Ring retaining 1 19 892561 Housing adjuster 1 20 800085 Bolt carriage 5 16 18 x 1 2 21 800130 Ball chrome steel 1 4 5 22 800508 Nut stop 3 4 16 2 23 800823 Pi...

Page 111: ...1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 41 42 43 44 45 50 52 53 54 55 56 57 58 59 61 62 63 64 68 69 70 71 72 21 21 31 30 55 22 54 16 34 33 51 65 6...

Page 112: ...eal 2 55 839471 Spacer 1 2 2 56 839472 Shaft groomer 1 57 839473 Spacer 468 1 2 groomer 42 58 839474 Blade groomer As Req d 59 841331 Retainer 1 60 892562 Shaft adjuster 1 61 839484 Button release 1 6...

Page 113: ...10 12 13 14 15 16 17 18 19 20 21 22 23 7 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 51 52 53 54 55 56 57 58 59 60 61 62 1 1 5 5 8 8 10 24 25 30 47 48 2 53 54 59 60 VER...

Page 114: ...800709 Screw flange 3 8 16x1 2 18 800806 Stud 5 16 18 x 2 3 4 2 19 800809 Bolt lug lube fitting 7 16 20 2 20 800814 Nut stop 1 4 20 2 21 800815 Plug expansion aluminum 3 8 2 22 800816 Fitting lubricat...

Page 115: ...10 12 13 14 15 16 17 18 19 20 21 22 23 7 24 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 49 50 51 52 53 54 55 56 57 58 59 60 61 62 1 1 5 5 8 8 10 24 25 30 47 48 2 53 54 59 60 VER...

Page 116: ...ller 1 53 839063 Bearing ball 1 38 o d x 63 i d 2 54 839066 Seal oil 1 38 o d x 63 i d 2 55 892005 Tube roller 1 56 892323 Roller front 2 smooth 1 57 306966 Pin roll 1 8 x 3 4 2 58 807439 Fitting lubr...

Page 117: ...eries ZV MAINTENANCE AND PARTS MANUAL 36 ACCESORY REAR ROLLER SCRAPER ACCESSORY REAR ROLLER SCRAPER PART NO 892328 FRONT OF UNIT 1 2 3 4 5 7 1 5 3 4 THIS KIT CAN BE USED ON CUTTING HEADS WITH EITHER 2...

Page 118: ...MAINTENANCE AND PARTS MANUAL 36 ACCESORY REAR ROLLER SCRAPER 892328 Scraper rear roller 1 1 103867 Washer 5 16 2 2 316946 Pin spirol 5116x718 2 3 800794 Screw 5116 18x3 4 2 4 800814 Nut nyloc 1 4 20 2...

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Page 121: ...01 registratie die op al onze productielocaties van toepassing is Een wereldwijd dealernet en technici met een fabriekopleiding voorzien mede dankzij de back up van Textron Parts Xpress in een betrouw...

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