854 Quad Bender
Greenlee / A Textron Company
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
47
Power Generation Unit Schematic Diagram (50054678)
Beginning with Serial Number ABT1200
Do not trim insula
tor
.
in hea
t sink.
Q1 should mount to upper hole
in hea
t sink.
D8 should mount to lo
wer hole
Tighten Q1 and D8 to 5 in-lb
#4-40 Phillips Screw
#4-40 Nut
#4-40 Lock
W
asher:
#4-40 Fla
t W
asher (x2)
KA-118-094
P
ower Devices,
Inc
Insula
tor:
THM7023B-MT
Thermallo
y Inc.
Hea
tsink:
Mounting Hardware for Q1 and D8
7
5
4
8
1
6
2
MIC4422BN
U2
100K
R10
-
+
12
3
1
6
7
LM339
U1A
10K/1%
R16
20K/1%
R7
4.75K/1%
R6
1.5K/1%
R26
+15
V
20K/1%
R24
10K/1%
R25
-
+
12
3
13
10
11
LM339
U1D
+170
V
1N5245B
D3
2
1
TO RELA
Y (Contacts 5 and 8)
BLACK
J11
2
1
TO RELA
Y (Contacts 6 and 7)
RED
J10
DSEI30-06A
D8
IXFK73N30
Q1
C10
+15
V
.1uF/50V
.1uF/50V
C9
VCC
GREEN LED
D4
DIRECTION
YELLOW LED
D1
PWM
RED LED
D2
2K
R8
2K
R1
6
5
4
3
2
1
TEST CONNECTOR
Molex 39-28-1063
J1
EVQ-P
AC09K
S1
-
+
12
3
2
4
5
LM339
U1B
100K
R13
1N4148
D6
1M
R12
1N4148
D7
1M
R14
.01uF/50V
C3
150K
R4
1M
R2
1M
R3
12K/1%
R5
+15
V
27.4K/1%
R27
1.5K/1%
R28
.1uF/50V
C12
10K/1%
R23
-
+
12
3
14
8
9
LM339
U1C
100/1%
R22
.040/5W/1%
R15
2
3
5
6
7
8
2 1
TO RELA
Y COIL (Contacts 1 and 2)
Molex 39-28-1023
J4
UF1001DI
D9
HCPL4502
U3
6
5
4
3
2
1
TO I/O
Molex 39-28-1063
J2
PN2222A
Q2
1K
R19
1K
R21
+15
V
.1uF/50V
C13
.1uF/50V
C1
1uF/63V
C2
1N4148
D5
22
R9
22
R11
RECTIFIER
TO BRIDGE
+170
V
+15
V
1N4007
D13
1N4007
D14
2
1
AC
YELLOW
J8
4.7K/10W
R17
2
1
DC-
BLACK
J9
2
1
DC+
RED
J6
2
1
AC
YELLOW
J5
POWER
GREEN LED
D11
1N5245B
D10
20K/2W/1%
R18
680uF/25V
C7
1000uF/250V
C6
.010uF/500V
AC
C4
.010uF/500V
AC
C11
GROUND
NEUTRAL
LINE
.0047uF/500V
AC
C5
.0047uF/500V
AC
C8
470uH
L1
1.5M
R20
3 2 1
AC POWER IN
Beau 72503-C
J7
Notes:
•
Bend leads on R17 to mount a
t least 0.25" off-board.
•
All resistors 5% 1/4W unless noted.