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4024, 4036, and 4048 Conveyor Sheaves

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

2

Description

Greenlee Conveyor Sheaves are used to change the 

direction of a rope or cable while installing cable in 

conduit or raceway.
They may also be used to change the direction of the 

cable puller tailing rope to allow the operator to stand 

away from the line of the high tension pulling rope 

approaching the puller.

Safety

Safety is essential in the use and maintenance of 

Greenlee tools and equipment. This instruction manual 

and any markings on the tool provide information for 

avoiding hazards and unsafe practices related to the 

use of this tool. Observe all of the safety information 

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with 

the safe operation and maintenance procedures for the 

following Greenlee tools:
 

4024, 4036, and 4048 Conveyor Sheaves

Keep this manual available to all personnel.
Replacement manuals are available upon request at no 

charge at www.greenlee.com.

All specifications are nominal and may change as design 

improvements occur. Greenlee Textron Inc. shall not be liable for 

damages resulting from misapplication or misuse of its products.
Tugger is a registered trademark of Greenlee Textron Inc.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Important Safety Information ........................................ 3
Hook Load ..................................................................4–7
  Some Hook Loads Illustrated .................................... 5
  Calculating the Hook Load .....................................6–7
Crosby Hoist Hook ...................................................8–10
Illustration and Parts Lists ........................................... 11

Summary of Contents for Greenlee 4024

Page 1: ...heaves 4024 4036 and 4048 52055552 2010 Greenlee Textron Inc 3 10 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Page 2: ...this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the followi...

Page 3: ...ating or servicing this tool Failure to observe this warning could result in severe injury or death Wear eye protection when operating this tool Failure to wear eye protection could result in serious...

Page 4: ...ulas and illustrations is exerted on the hook anchoring and structural support R T T R the resultant force or hook load this force is exerted on the hook anchoring and structural support the angle of...

Page 5: ...k and structure Hook Load 1 2 of the Pulling Force Hook Load 1 1 2 Times the Pulling Force 150 0 1 2 90 0 1 2 A rope that makes a 150 angle exerts 1 2 of the pulling force on the hook and structure A...

Page 6: ...ad exerted at one attachment point use the Reference Table and Formula 1 R T T Sheave with One Attachment Point Formula 1 R 2 x T x SIN 180 2 R the resultant force or hook load this force is exerted o...

Page 7: ...___ COS A SIN A TAN B COS B SIN B TAN A R1 resultant force on left hook anchoring and support structure R2 resultant force on right hook anchoring and support structure A angle between the left mounti...

Page 8: ...while it is supporting a load The use of a latch may be mandatory by regulations or safety codes e g OSHA MSHA ANSI ASME B30 Insurance etc Note When using latches see instructions in Understanding The...

Page 9: ...n Working Load Limit Chart Hook Identification Working Load Limit tons Maximum Shank Diameter after Machining in Minimum Thread Size 319 C 319 CN 320 C 320 CN 322 C 319 A 319 AN 320 A 320 AN 322 A 319...

Page 10: ...tended to be an anti fouling device Lo ads may disengage from hook if proper pro cedures are not followed A falling load may cause serious injury or death See OSHA Rule 1926 550 g 4 iv B A hook and th...

Page 11: ...3 8 1 50 3 8 1 50 3 8 1 50 Mass weight 20 kg 50 lb 30 kg 60 lb 40 kg 90 lb 1 52043005 Yoke frame 2 2 90541847 Latch unit small hook 1 3 50153625 Sheave includes qty 2 of item 4 4 4 50167987 Bearing 8...

Page 12: ...ax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc...

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