Textron EZGO TXT VALOR Service & Parts Manual Download Page 5 | Manualshive

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Service Parts Manual

TABLE OF CONTENTS

SECTION

Page No.

HOW TO USE THE SERVICE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V

ACCELERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

• Pedal Cover

• Pedal Box Assembly

• Accelerator Pedal Assembly

AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

• Air Cleaner Element

• Air Filter Housing

• Air Cleaner Hose

BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

• Front Bumper

• Front Splash Shield

• Cowl

• Instrument Panel

• Rocker Panels

• Seat Support

BRAKES - MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1

• Brake Pedal Pad

• Brake Pedal

• Brake Cable

• Brake Drum Assembly

CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1

• Carburetor

• Main Jet

• Choke Cable

CLUTCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1

• Drive Clutch

• Driven Clutch

DIRECTION SELECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1

• Push/Pull Shifter Cable

• Compression Spring

• Neutral Lock Bracket

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-1

• Main Harness

• Battery

• Hour Meter

• Ground Cable

• Turn Signal

• Headlight

• Key Switch

• Tail Lights

ENGINE AND MUFFLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1

• Engine

• Muffler

• Oil Dip Stick

• Oil Filter

ENGINE MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L-1

• Engine Pan Mount

• Front Engine Mount

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Summary of Contents for EZGO TXT VALOR

Page 1: ...REVISED FEBRUARY 2019 ISSUED FEBRUARY 2016 GASOLINE POWERED VEHICLE SERVICE PARTS MANUAL 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 653637 V...

Page 2: ......

Page 3: ...this Manual may be revised periodically by the E Z GO Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and the E Z GO Divisio...

Page 4: ...at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in order to maintain the Un...

Page 5: ...r Panels Rear Body Seat Support BRAKES MECHANICAL D 1 Brake Pedal Pad Brake Pedal Brake Cable Brake Drum Assembly CARBURETOR F 1 Carburetor Main Jet Choke Cable CLUTCH G 1 Drive Clutch Driven Clutch D...

Page 6: ...el Tank Pulse Line REAR AXLE P 1 Axle Shaft Axle Tube Oil Check Plug REAR SUSPENSION Q 1 Shocks Leaf Spring Shackles SEATING R 1 Seat Bottom Seat Back Hip Restraints Seat Back Support Seat Bottom Rear...

Page 7: ...nd that are not directly reflected by each illustration Consult the illustration that best suits your situation Locate the serial number It is important that the serial number of your vehicle and its...

Page 8: ...part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts The asterisk indicates that the part depicted is not a...

Page 9: ...he last two digits of the part number for the body part will denote the color code locate the part number for the cowl rear body seat pod side panel or seat wrap then locate your color in lthe list be...

Page 10: ...e Parts Manual To Governor Part of Frame 5 25 4 23 3 39 35 2 22 9 10 8 28 12 13 14 15 11 18 19 17 21 20 19 32 33 31 16 4 7 6 1 PEDAL BOX ASSEMBLY includes items 2 33 30 ACCELERATOR PEDAL ASSEMBLY incl...

Page 11: ...50G01 PAN HEAD TORX SCREW 4 20 X 5 8 LG 2 8 72716G01 CAM MICRO SWITCH 1 9 15126G1 LOCK NUT 5 16 24 1 10 00487G3 SOCKET HEAD SCREW 1 4 20 X 3 8 LG 1 11 00532G4 HEX NUT 5 16 24 2 12 17677G1 SPRING RETAI...

Page 12: ...not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ACCELERATOR 653637 Service Parts Manual 32 16409G1 O...

Page 13: ...Page A 4 Notes ACCELERATOR 653637 Service Parts Manual...

Page 14: ...OVERNOR TAMPERING CAN RESULT IN SERIOUS PERSONAL INJURY AND WILL VOID THE VEHICLE WARRANTY 608527 Rear Axle 1 6 8 9 10 11 11 12 19 12 14 7 2 3 4 5 To Direction Selector Shifter Cable Front of Vehicle...

Page 15: ...LG 1 4 606421 FLANGED HEX HEAD BOLT M6 1 X 30MM LG 1 5 450452 FLANGED HEX NUT M6 1 1 6 606283 GOVERNOR LEVER BUSHING 1 7 606284 GOVERNOR ROD 1 8 603890 GOVERNOR ROD GUARD 1 9 606264 FLANGED HEX HEAD B...

Page 16: ...Page A 7 Notes ACCELERATOR 653637 Service Parts Manual...

Page 17: ...Page A 8 Notes ACCELERATOR 653637 Service Parts Manual...

Page 18: ...Page B 1 AIR FILTER 653637 Service Parts Manual AIR FILTER ASSEMBLY includes items 2 6 1 8 9 2 10 11 5 6 4 3 7 Front of Vehicle...

Page 19: ...SCRIPTION QTY Page B 2 AIR FILTER 653637 Service Parts Manual 1 658941 AIR FILTER ASSEMBLY INCLUDES ITEMS 2 6 1 2 659139 AIR CLEANER ASSEMBLY 1 3 658957 AIR CLEANER COVER 1 4 72604G01 AIR CLEANER CLIP...

Page 20: ...Page B 3 Notes AIR FILTER 653637 Service Parts Manual...

Page 21: ...Page B 4 Notes AIR FILTER 653637 Service Parts Manual...

Page 22: ...ts Manual 20 13 5 4 2 16 6 9 8 42 12 38 37 29 35 34 17 18 31 27 3 28 30 Upper Section Lower Leg Section Self Drilling Screws Self Drilling Screws 1 INSTRUMENT PANEL ASSEMBLY includes items 2 6 40 41 F...

Page 23: ...58G01 INSTRUMENT PANEL INSERT 4 CUP HOLDER 1 6 71152G01 INSTRUMENT PANEL 1 7 8 71115G01 TRIM VINYL 12 9 LG 2 9 71055G01 RIVET ALUMINUM 3 16 X 1 118 LG 10 10 11 12 71413G01 SPLASH PANEL 1 13 16816G2 RA...

Page 24: ...ESCRIPTION QTY BODY 653637 Service Parts Manual 30 71055G01 RIVET ALUMINUM 3 16 X 1 118 LG FOR VEHICLES MANUFACTURED UNTIL MARCH 29 2014 9 31 10570G11 RIVET SS 3 16 X 70 LG 2 32 33 34 00438G6 HEX HEAD...

Page 25: ...Page C 4 Notes BODY 653637 Service Parts Manual...

Page 26: ...Page C 5 BODY 653637 Service Parts Manual 5 6 7 2 4 1 3 19 20 8 16 23 17 10 22 13 15 14 18 Front of Vehicle...

Page 27: ...ALUMINUM 3 16 X 9 16 16 5 637535G02 FLOORMAT WITH HORN HOLES 1 6 70135G01 PEDAL PIVOT COVER 1 7 16816G1 RATCHET RIVET 25 X 680 LG 3 8 605694 SEAT FRAME 1 9 10 00715G2 HEX WASHER HEAD SCREW 5 16 18 X 8...

Page 28: ...44 24 23 43 36 9 2 3 1 REAR BODY ASSEMBLY W LIGHTS includes items 2 3 51 SPLASHGUARD FRONT KIT includes items 52 54 54 SPLASHGUARD HARDWARE KIT includes item 55 FOR VEHICLES MANUFACTURED FROM MARCH 3...

Page 29: ...MARCH 30 2014 1 3 619752G1XX REAR BODY WITH LIGHTS See COLOR CODE in HOW TO USE section FOR VEHICLES MANUFACTURED FROM MARCH 30 2014 1 4 5 6 10570G12 RIVET ALUMINUM 1 4 X 9 16 LG 2 7 8 10570G10 RIVET...

Page 30: ...NEL WITH SILL PLATE DRIVER SIDE 1 36 617333 ROCKER PANEL WITH SILL PLATE PASSENGER SIDE 1 37 15058G6 RIVET ALUMINUM 3 16 X 15 16 4 38 39 40 41 42 43 634161 HEXALOBULAR FLANGE BOLT M6 1 X 34 5MM LG 4 4...

Page 31: ...Page C 10 Notes BODY 653637 Service Parts Manual...

Page 32: ...Page C 11 BODY 653637 Service Parts Manual 1 2 6 3 4 5 5 8 3 7 Front of Vehicle Front of Vehicle...

Page 33: ...for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 12 BODY 653637 Service Parts Manual 1 624607 FRONT FASCIA 1 2 627769 SHIELD BRACKET 1 3 70725G02 FRONT SHIELD BRACE 2 4 14390G...

Page 34: ...Page C 13 Notes BODY 653637 Service Parts Manual...

Page 35: ...Page C 14 Notes BODY 653637 Service Parts Manual...

Page 36: ...6 5 43 41 35 37 46 45 16 15 14 13 12 34 35 36 38 55 1 51 58 56 57 55 61 54 53 60 59 52 37 40 49 31 30 25 30 28 31 26 24 28 48 38 36 39 42 50 4 3 2 Accelerator Pedal BRAKE PEDAL ASSEMBLY W O BRAKE LIGH...

Page 37: ...T 5 16 24 2 5 652251G03 BRAKE PEDAL 1 6 652253G03 PARK BRAKE PEDAL 1 7 8 70257G01 SERVICE BRAKE PAD 1 9 70256G01 PARK BRAKE PEDAL PAD 1 10 16409G1 OVAL RIVET 375 X 468 LG 9 11 12 70582G01 SHOULDER BOL...

Page 38: ...VOT 1 40 10097G6 FLANGED BEARING 2 41 70587G01 KICK OFF CAM PARK BRAKE 1 42 71215G01 SET SCREW WITH PATCH LOCK 1 4 20 X 5 LG 2 43 14134G4 SPACER 76 O D X 395 I D X 1 25 LG 1 44 45 70113G01 ADJUSTABLE...

Page 39: ...Page D 4 Notes BRAKES 653637 Service Parts Manual...

Page 40: ...ncludes items 3 8 11 2 BRAKE ASSEMBLY PASSENGER SIDE includes items 3 8 12 19 BRAKE DRUM ASSEMBLY includes items 20 21 TOP PULL BOTTOM PULL 26 25 16 15 5 4 6 7 3 8 17 21 20 24 25 26 11 12 24 21 20 8 6...

Page 41: ...OE T 1 5 612413 DUST COVER 1 6 612415 BRAKE SPRING BOTTOM 1 7 612414 BRAKE SPRING TOP 1 8 612416 SHOE CLAMP 2 9 10 11 612418 GEAR ADJUSTER DRIVER SIDE 1 12 612417 GEAR ADJUSTER PASSENGER SIDE 1 13 14...

Page 42: ...Page D 7 Notes BRAKES 653637 Service Parts Manual...

Page 43: ...Page D 8 Notes BRAKES 653637 Service Parts Manual...

Page 44: ...Page F 1 CARBURETOR AND CHOKE 653637 Service Parts Manual 26 4 5 3 7 9 8 10 11 13 12 6 2 2 1 21 18 20 16 19 14 17 15 19 22 23 28 27 29 30 Carburetor 1 CARBURETOR includes items 2 22...

Page 45: ...OAT 1 9 603588 FLOAT PIN 1 10 603589 FLOAT BOWL GASKET 1 11 603590 FLOAT CHAMBER 1 12 603592 CHAMBER PLUG 1 13 603591 BOWL GASKET 1 14 603583 CHOKE BRACKET 1 15 603598 BREATHER TUBE 1 16 603596 INTAKE...

Page 46: ...Page F 3 Notes CARBURETOR AND CHOKE 653637 Service Parts Manual...

Page 47: ...Page F 4 Notes CARBURETOR AND CHOKE 653637 Service Parts Manual...

Page 48: ...Page G 1 CLUTCH 653637 Service Parts Manual 2 8 21 25 22 23 3 5 9 6 10 11 13 21 22 24 15 19 17 18 14 16 7 8 30 4 1 PRIMARY CLUTCH includes items 2 11 12 SECONDARY CLUTCH includes items 13 19...

Page 49: ...7 644303 PRIMARY SPIDER ASSEMBLY 1 8 619332 HEX WASHER HEAD TAPTITE BOLT 1 4 20 X 3 4 LG 7 9 619336 SHIFT ROLLER ASSEMBLY 6 10 644305 BUTTON 6 11 644306 PLUG 6 12 644300 SECONDARY CLUTCH INCLUDES ITEM...

Page 50: ...Page G 3 Notes CLUTCH 653637 Service Parts Manual...

Page 51: ...Page G 4 Notes CLUTCH 653637 Service Parts Manual...

Page 52: ...Page H 1 DIRECTION SELECTOR 653637 Service Parts Manual 11 11 29 10 9 26 14 17 18 31 32 22 24 13 16 12 5 23 19 20 30 29 15 28 27 25 21 3 2 6 4 8 7 DIRECTION SELECTOR ASSEMBLY includes items 2 24 1...

Page 53: ...1 9 72729G01 NEUTRAL LOCK LATCH 1 10 00734G2 LOCK NUT 1 4 28 1 11 28574G01 EXTENSION SPRING 1 12 72732G01 BALL STUD 1 4 1 13 00734G5 LOCK NUT 1 4 28 1 14 72736G01 MICRO SWITCH 1 15 01062G01 SLOTTED M...

Page 54: ...ber of the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY DIR...

Page 55: ...Page H 4 Notes DIRECTION SELECTOR 653637 Service Parts Manual...

Page 56: ...CLES MANUFACTURED FROM AUGUST 17 2014 FOR VEHICLES MANUFACTURED FROM NOVEMBER 09 2015 FOR VEHICLES MANUFACTURED UNTIL NOVEMBER 08 2015 31 32 34 33 15 8 28 27 26 7 6 31 18 17 19 10 14 21 15 16 20 22 2...

Page 57: ...600497 HEAVY DUTY BATTERY 12V 1 10 72101G02 BATTERY HOLD DOWN 1 11 00438G6 HEX HEAD BOLT 5 16 18 X 3 4 LG 3 12 00565G8 LOCK WASHER 5 16 1 13 00571G2 FLAT WASHER SS 5 16 1 14 11027G1 LOCK NUT 5 16 18 1...

Page 58: ...ESCRIPTION QTY ELECTRICAL SYSTEM 653637 Service Parts Manual 30 00715G2 HEX HEAD BOLT 5 16 18 X 4 5 LG 4 31 637484 BATTERY 12V FOR VEHICLES MANUFACTURED FROM AUGUST 17 2014 1 32 610428 BATTERY BOLT EX...

Page 59: ...Page J 4 Notes ELECTRICAL SYSTEM 653637 Service Parts Manual...

Page 60: ...trol Harness FUSE BLOCK GRN HORN Seatwrap Support BLK YEL HORN BUTTON HOR N Floorboard Front of Vehicle 18 16 19 22 23 21 20 28 31 33 36 34 32 35 32 30 29 15 11 12 13 5 2 8 4 3 7 5 25 26 10 15 1 ELECT...

Page 61: ...CK NUT 1 4 20 2 6 7 603282 RELAY 1 8 00661G8 HEX HEAD BOLT SS 1 4 20 X 1 LG 1 9 612813 SOLENOID INCLUDES ITEMS 10 13 1 10 LOCK WASHER 10 2 11 NUT 10 32 2 12 LOCK WASHER 5 16 2 13 NUT 5 16 24 2 14 15 7...

Page 62: ...an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRICAL SYSTEM 653637 Service Parts Manual 32 17318G1 MOMENTARY S...

Page 63: ...Page J 8 Notes ELECTRICAL SYSTEM 653637 Service Parts Manual...

Page 64: ...L RED RED GRN BLU BLU Rear Fender 1 26 28 20 17 13 21 25 24 3 2 33 34 30 36 37 38 40 31 19 11 11 10 10 9 6 7 4 Passenger Side Driver Side FOR VEHICLES MANUFACTURED UNTIL MARCH 29 2014 FOR VEHICLES MAN...

Page 65: ...2 7 00114G6 HEX WASHER HEAD TAPPING SCREW 1 4 14 X 3 4 LG 4 8 9 74004G01 HEADLIGHT BULB 1 10 74005G01 MARKER LIGHT BULB 1 11 74006G01 TURN SIGNAL BULB 1 12 13 71364G02 J TYPE SPEED NUT 8 8 14 15 7437...

Page 66: ...30 2014 1 32 603328 HEADLIGHT ASSEMBLY PASSENGER SIDE FOR VEHICLES MANUFACTURED FROM MARCH 30 2014 1 33 625280 HEADLIGHT BEZEL DRIVER SIDE FOR VEHICLES MANUFACTURED FROM MARCH 30 2014 1 34 625281 HEA...

Page 67: ...Page J 12 Notes ELECTRICAL SYSTEM 653637 Service Parts Manual...

Page 68: ...MODIFY this vehicle NEVER alter this vehicle to increase travel speeds above factory specifications ONLY authorized E Z GO dealers should alter the vehicle using approved parts Alterations not approve...

Page 69: ...Page J 14 ELECTRICAL SYSTEM 653637 Service Parts Manual 1 637081G01 KEY SWITCH PLATE 1 2 628019 SAFETY LABEL CONSOLE 1 3 4 33639G01 IGNITION SWITCH WITH LIGHTS GROUP KEY 1 5 6 00568G6 LOCK WASHER 3 4...

Page 70: ...Page J 15 Notes ELECTRICAL SYSTEM 653637 Service Parts Manual...

Page 71: ...Page J 16 Notes ELECTRICAL SYSTEM 653637 Service Parts Manual...

Page 72: ...Page K 1 ENGINE AND MUFFLER 653637 Service Parts Manual 2 1 3 19 5 6 GAS ENGINE 13HP includes items 2 6 12 11 12 7 10 9 14 13 16 17 8 9 10 14 15 18...

Page 73: ...TEMS 2 6 1 2 607462 SPARK PLUG 1 3 607454 OIL FILTER 1 4 5 603557 OIL DRAIN PLUG 1 6 603562 O RING 16MM 1 7 630970 MUFFLER 1 8 606982 EXHAUST PIPE 1 9 606272 LOCK WASHER 8MM 4 10 606267 HEX JAM NUT M8...

Page 74: ...Page K 3 Notes ENGINE AND MUFFLER 653637 Service Parts Manual...

Page 75: ...Page K 4 Notes ENGINE AND MUFFLER 653637 Service Parts Manual...

Page 76: ...653637 Service Parts Manual 7 FRONT MOUNT BRACKET ASSEMBLY includes items 16 19 15 Front of Vehicle Front of Vehicle FOR VEHICLES MANUFACTURED UNTIL APRIL 19 2014 2 18 17 16 19 9 24 12 13 20 23 22 21...

Page 77: ...PLATE 2 6 606259 FLANGED HEX HEAD BOLT M10 1 25 X 45MM LG 4 7 603823 FLAT WASHER M10 22MM X 2 5MM 4 8 606279 FLANGED HEX NUT M10 1 25 4 9 608020 FLANGED HEX HEAD BOLT M10 1 25 X 34MM LG 4 10 606246 F...

Page 78: ...Page L 3 ENGINE MOUNTING 653637 Service Parts Manual FOR VEHICLES MANUFACTURED FROM APRIL 20 2014 4 3 3 1 7 14 14 11 12 5 4 Front of Vehicle...

Page 79: ...NG 653637 Service Parts Manual 1 630776 ENGINE PAN FOR VEHICLES MANUFACTURED FROM APRIL 20 2014 1 2 3 606256 FLANGED HEX HEAD BOLT M10 1 25 X 25MM LG 8 4 603823 FLAT WASHER 10 5MM I D X 22MM O D X 2 5...

Page 80: ...Page L 5 Notes ENGINE MOUNTING 653637 Service Parts Manual...

Page 81: ...Page L 6 Notes ENGINE MOUNTING 653637 Service Parts Manual...

Page 82: ...28 31 30 32 20 21 22 23 1 11 24 21 5 6 6 9 10 13 13 8 7 39 39 40 12 4 15 Front of Vehicle 36 40 37 3 SPINDLE ASSEMBLY PASSENGER SIDE includes items 4 13 14 SPINDLE ASSEMBLY DRIVER SIDE includes items...

Page 83: ...2 ROLLER BEARING 2 7 70589G01 WHEEL HUB 1 8 19862G1 WHEEL HUB BOLT 1 2 20 X 1 218 LG 4 9 12093G1 HEX SLOTTED NUT 17 32 1 10 00798G8 COTTER PIN 5 32 X 1 3 4 LG 1 11 70648G01 FLANGED BUSHING 2 12 70749G...

Page 84: ...l part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION AND STEERING 653637 Service Parts Manual 32 00532G6 HEX NUT 3 8...

Page 85: ...Page M 4 Notes FRONT SUSPENSION AND STEERING 653637 Service Parts Manual...

Page 86: ...cle put the direction selector in OFF or Neutral in a gasoline vehicle put the selector in Forward MAINTENANCE TOWING This vehicle requires regularly scheduled maintenance see the periodic service sch...

Page 87: ...HOSE CLAMP 1 81 1 8 70638G01 SEAL PINION 1 9 70695G01 TIE ROD END OUTER 1 10 GROMMET 1 11 HEX SLOTTED NUT 7 16 20 1 12 10389G3 GREASE FITTING STRAIGHT 1 13 10387G2 COTTER PIN 3 32 X 1 LG 1 14 15 0046...

Page 88: ...8 16 X 1 1 4 LG 4 38 00879G1 LOCK WASHER 3 8 4 39 40 41 70997G01 STEERING COLUMN BASE COVER 1 42 71055G01 RIVET 3 16 X 1 LG 1 43 44 45 46 01055G01 HEX HEAD BOLT M8 1 25 X 30MM LG 1 47 00565G8 LOCK WA...

Page 89: ...dividual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page M 8 FRONT SUSPENSION AND STEERING 653637 Service Parts Manual 63 6133...

Page 90: ...Page M 9 Notes FRONT SUSPENSION AND STEERING 653637 Service Parts Manual...

Page 91: ...Page M 10 Notes FRONT SUSPENSION AND STEERING 653637 Service Parts Manual...

Page 92: ...4 4 9 10 5 7 6 8 25 15 23 24 13 10 5 9 14 23 3 11 18 12 29 8 6 34 35 23 24 41 29 1 CARB FUEL TANK ASSEMBLY WITHOUT SWITCH includes items 3 10 FUEL TANK FLUOR WITHOUT SENDER UNIT includes item 4 CARB F...

Page 93: ...LLOVER VALVE 1 7 625826 EPA FUEL TANK LABEL 1 8 606067 ROLLOVER VALVE 1 9 633423 CAP 1 10 70988G01 GROMMET SIPHON TUBE 1 11 607479 CARB FUEL TANK FLOUR WITH SWITCH INCLUDES ITEM 12 1 12 FUEL TANK WITH...

Page 94: ...ional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FUEL SYSTEM 653637 Service Parts Manual 31 606969 FUEL HOSE 25 I D X 5 O D X 8 LG 1 32 33 34 11391G4 HOSE CLAMP 25 2 35 604597 FUEL HOSE 26 LG...

Page 95: ...Page N 4 Notes FUEL SYSTEM 653637 Service Parts Manual...

Page 96: ...Service Parts Manual To Carburetor 15 29 33 31 33 34 32 16 16 9 9 11 13 34 33 18 24 23 12 21 19 27 Front of Vehicle To Crankcase Pulse 5 3 6 7 2 4 4 8 1 FUEL LINE ASSEMBLY includes items 2 8 LATE PROD...

Page 97: ...5 611181 SHUT OFF VALVE 1 6 72084G01 FUEL FILTER 1 7 649874 CLAMP 9 16 O D 2 8 649577 CONNECTOR 5 16 I D 1 9 18292G1 CLAMP 1 2 O D 3 10 11 606071 CARBON CANISTER 1 12 606310 CANISTER BRACKET 1 13 1057...

Page 98: ...tes a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FUEL SYSTEM 653637 Service P...

Page 99: ...Page N 8 Notes FUEL SYSTEM 653637 Service Parts Manual...

Page 100: ...Page N 9 FUEL SYSTEM 653637 Service Parts Manual 7 6 5 2 3 8 4 1 FUEL TANK ASSEMBLY WITHOUT SENDER UNIT includes items 2 8 LATE PRODUCTION VEHICLES...

Page 101: ...r Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 10 FUEL SYSTEM 653637 Service Parts Manual 1 656138 FUEL TANK ASSEMBLY WITHOUT SENDER UNIT INCLUDES ITEMS...

Page 102: ...Page N 11 Notes FUEL SYSTEM 653637 Service Parts Manual...

Page 103: ...Page N 12 Notes FUEL SYSTEM 653637 Service Parts Manual...

Page 104: ...67 50 21 61 A A 4 DETAIL A AXLE CASE L COMPLETE includes items 4 12 24 AXLE CASE R COMPLETE includes items 13 19 23 DIFFERENTIAL CASE includes items 34 47 49 and 50 DIFFERENTIAL ASSEMBLY W LSD include...

Page 105: ...HAFT 1 9 639707 GOVERNOR SHAFT 1 10 639736 FLAT WASHER 6MM 2 11 607911 OIL SEAL 6 X 10 X 2 5MM 1 12 607913 RETAINING RING E5 1 13 639738 OIL SEAL 24 X 40 X 9MM 2 14 26818G01 STEEL BALL 1 15 26819G01 S...

Page 106: ...2 1 42 670697 CENTER SHAFT 1 43 639774 CLUTCH PIN 1 44 670696 GEAR 61 1 45 639797 SPACER 20 X 2MM 2 46 639872 DIFFERENTIAL CASE INCLUDES ITEMS 34 47 49 AND 50 1 47 639800 DIFFERENTIAL PAIR GEAR 1 48 2...

Page 107: ...consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page P 4 REAR AXLE 653637 Service Parts Manual 63 639847 DIFFERENTIAL ASSEMBLY INCLUDES ITEMS 46...

Page 108: ...Page P 5 Notes REAR AXLE 653637 Service Parts Manual...

Page 109: ...Page P 6 Notes REAR AXLE 653637 Service Parts Manual...

Page 110: ...Page Q 1 REAR SUSPENSION 653637 Service Parts Manual Front of Vehicle 13 4 27 28 29 29 30 31 28 21 3 28 29 29 1 18 19 22 23 2 5 24 31 28 30 12 11 10 11 14 12...

Page 111: ...FLAT WASHER 3 8 2 5 12262G1 FLANGED LOCK NUT 3 8 16 2 6 7 8 9 10 70289G02 SPLIT STEEL SPACER 4 11 624030 FLANGED BUSHING 8 12 604961 SHACKLE PLATE 4 13 00665G9 SHOULDER BOLT 3 8 16 X 3 1 4 LG 4 14 11...

Page 112: ...Page Q 3 Notes REAR SUSPENSION 653637 Service Parts Manual...

Page 113: ...Page Q 4 Notes REAR SUSPENSION 653637 Service Parts Manual...

Page 114: ...ice Parts Manual 19 2 8 4 11 10 3 6 7 20 20 22 22 21 21 16 15 14 Part of Frame Front of Vehicle 1 SEAT BOTTOM ASSEMBLY includes items 2 11 13 SEAT BACK ASSEMBLY includes items 14 16 FOR VEHICLES MANUF...

Page 115: ...1 VINYL TRIM 1 4 17074G1 SOILING SLAB 2 5 6 71701G01 HIP RESTRAINT PASSENGER SIDE 1 7 71702G01 HIP RESTRAINT DRIVER SIDE 1 8 71204G01 HEX WASHER HEAD BOLT 1 4 20 X 7 8 LG 8 9 10 71610G01 SEAT HINGE 2...

Page 116: ...vice Parts Manual 17 23 2 3 11 10 8 5 9 6 7 4 24 23 24 19 18 16 Part of Frame 1 SEAT BOTTOM ASSEMBLY includes items 2 11 FOR VEHICLES MANUFACTURED FROM OCTOBER 5 2014 15 SEAT BACK ASSEMBLY includes it...

Page 117: ...1603G02 FOAM PADDING 1 4 645492 SEAT BOTTOM 1 5 71012G01 VINYL TRIM 1 6 617644 HIP RESTRAINT PASSENGER SIDE 1 7 617645 HIP RESTRAINT DRIVER SIDE 1 8 71610G01 SEAT HINGE 2 9 00720G08 PHILLIPS HEAD TAPP...

Page 118: ...Page R 5 Notes SEATING 653637 Service Parts Manual...

Page 119: ...Page R 6 Notes SEATING 653637 Service Parts Manual...

Page 120: ...Page S 1 STARTER GENERATOR 653637 Service Parts Manual 9 10 11 12 13 14 15 16 18 7 8 6 5 4 3 2 1 STARTER GENERATOR includes items 2 17 17 HEADBAND KIT includes item 18...

Page 121: ...60379 STARTER GENERATOR INCLUDES ITEMS 2 17 1 2 612029 HEX NUT 1 3 612030 LOCK WASHER 1 4 625716 PULLEY 2 5 O D 1 5 654715 DRIVE END HEAD 1 6 612033 BEARING 1 7 612034 RETAINING RING 1 8 612035 WOODRU...

Page 122: ...S 3 STARTER GENERATOR 653637 Service Parts Manual 14 17 16 2 3 1 11 14 13 3 19 7 12 8 9 7 13 12 11 10 8 9 7 5 6 FOR VEHICLES MANUFACTURED FROM APRIL 20 2014 FOR VEHICLES MANUFACTURED UNTIL APRIL 19 2...

Page 123: ...FLANGE NUT M10 1 25 2 3 606261 FLANGED HEX HEAD BOLT M8 1 25 X 20MM LG 3 4 5 602145 TENSIONER BRACKET 1 6 606261 FLANGED HEX HEAD BOLT M8 1 25 X 20MM LG 1 7 606256 FLANGED HEX HEAD BOLT M10 1 25 X 25...

Page 124: ...Page S 5 Notes STARTER GENERATOR 653637 Service Parts Manual...

Page 125: ...Page S 6 Notes STARTER GENERATOR 653637 Service Parts Manual...

Page 126: ...des items 9 11 11 SUN TOP HARDWARE KIT includes items 12 25 1 SUN TOP KIT 54 TAN includes items 4 8 17 18 17 18 18 19 10 23 22 16 15 9 14 13 12 24 23 25 9 4 6 20 21 19 4 10 18 20 DETAIL D REAR Front o...

Page 127: ...6 8 1 4 625290 SUN TOP TAN 1 5 6 625292 SUN TOP BLACK 1 7 8 635005 STRUT SET KIT 1 INCLUDES ITEM 9 11 1 9 625294 FRONT STRUT 1 10 75046G01 REAR STRUT 2 11 625296 SUN TOP HARDWARE KIT INCLUDES ITEMS 12...

Page 128: ...WEATHER PROTECTION 653637 Service Parts Manual SPLIT WINDSHIELD Strut Front of Vehicle Strut Front of Vehicle HARDWARE KIT includes items 9 12 WINDSHIELD KIT SPLIT includes items 2 7 4 2 11 6 3 7 12 9...

Page 129: ...Page T 4 WEATHER PROTECTION 653637 Service Parts Manual 1 625279G01 WINDSHIELD KIT SPLIT INCLUDES ITEMS 2 7 1 2 603201 LOWER LATCH 2 3 604115 GROMMET 4 4 625230 UPPER LATCH 2 5 71963G01 WARNING DECAL...

Page 130: ...Page T 5 Notes WEATHER PROTECTION 653637 Service Parts Manual...

Page 131: ...Page T 6 Notes WEATHER PROTECTION 653637 Service Parts Manual...

Page 132: ...Page U 1 WHEELS AND TIRES 653637 Service Parts Manual 12 13 14 5 1 8 7 2 4 16 Tire design may vary by Part Number 11 WHEEL AND TIRE ASSEMBLY BLACK includes items 12 14...

Page 133: ...S AND TIRES 653637 Service Parts Manual 1 606179 WHEEL AND TIRE ASSEMBLY 18 X 10 10 SPEED RACER PASSENGER SIDE 1 2 606240 WHEEL AND TIRE ASSEMBLY 18 X 10 10 SPEED RACER DRIVER SIDE 1 3 4 605310 LUG NU...

Page 134: ...Page U 3 Notes WHEELS AND TIRES 653637 Service Parts Manual...

Page 135: ...Page U 4 Notes WHEELS AND TIRES 653637 Service Parts Manual...

Page 136: ...nical Communications Department E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgia USA 30906 3852 TO CONTACT US North America Technical Assistance Warranty Phone 1 800 774 3946 FA...

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