Textron EZGO TXT SHUTTLE 2+2 Service & Parts Manual Download Page 37

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THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.

When ordering parts, please specify the model and serial number of the product.

* Indicates a component that is not available as an individual part.

*** Indicates consult Customer Service Department for additional information.

ITEM

PART NO.

DESCRIPTION

QTY.

Page D-4

689396 Service Parts Manual

BRAKES

70582G01

Shoulder Bolt, .495 Dia. x 3/8" - 16 Thread x 3.406" Lg .................................

70581G01

Bushing (Acetal), .51" I.D. x .795" O.D. x .75" Lg. ...........................................

70676G01

Torsion Spring 1.34" Dia. .................................................................................

00643G1

Flat Washer, 3/8”..............................................................................................

11098G5

Lock Nut, 3/8" - 16 ...........................................................................................

12416G2

Wedge Clamp (Nylon), 11.8" Lg (Not Illustrated) .............................................

01111G01

Retaining Ring, .8" O.D. x .39" I.D. x .42" ........................................................

10386G3

Clevis Pin, .313" x .84" Lg................................................................................

10387G3

Cotter Pin, .094" x .75".....................................................................................

70601G01

Kick-off Linkage Rod ........................................................................................

17838G1

Flanged Nyliner Bushing, .374" O.D. x .313" I.D. x .312" Lg ...........................

20835G1

Washer, .62" O.D. x .39" I.D. x .135"................................................................

00559G8

Flat Washer, 1/4" - 20.......................................................................................

10387G3

Cotter Pin, .094" x .75".....................................................................................

70098G01

Kick-off Cam Pivot............................................................................................

10097G6

Flanged Bearing .502" O.D. x .378" I.D. x .380" ..............................................

70587G01

Park Brake Cam...............................................................................................

71215G01

Square Head Set Screw with Patch Lock, 1/4" - 20 x .5" Lg............................

14134G4

Spacer, .76" O.D. x .405" I.D. x 1.25" Lg .........................................................

70113G01

Adjustable Rubber Bumper ..............................................................................

11027G1

Flanged Lock Nut, 5/16" - 18 ...........................................................................

70080G02

Hill Brake Catch Bracket ..................................................................................

00414G6

Hex Head Bolt, 1/4" - 20 x .75" Lg, Grade 5 ....................................................

14390G4

Lock Nut, 1/4" - 20 ...........................................................................................

Summary of Contents for EZGO TXT SHUTTLE 2+2

Page 1: ...ISSUED MAY 2019 TXT SHUTTLE 2 2 Service Parts Manual 689396 C REVISED SEPTEMBER 2019...

Page 2: ......

Page 3: ...n changes to products in this manual without obligation to include these changes on units sold previously The information contained in this manual may be revised periodically by TSV and therefore is s...

Page 4: ...ates of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies d...

Page 5: ...A 1 AIR FILTER B 1 BODY C 1 BRAKES D 1 CLUTCH E 1 DIRECTION SELECTOR F 1 ELECTRICAL G 1 ENGINE AND MUFFLER H 1 ENGINE MOUNTING J 1 FRONT SUSPENSION AND STEERING K 1 FUEL SYSTEM L 1 REAR AXLE M 1 REAR...

Page 6: ...Page iv NOTES Service Parts Manual Service Parts Manual...

Page 7: ...E MANUAL To use this manual consult the TABLE OF CONTENTS to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible...

Page 8: ...er is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assemb...

Page 9: ...lor in the list below replace the last or XX with the two digit color code CODE DESCRIPTION 11 BLACK 19 PATRIOT BLUE PEARL 20 INFERNO RED METALLIC 26 STEEL BLUE PEARL 31 METALLIC CHARCOAL 35 SAFETY YE...

Page 10: ...TOR Front of Vehicle 32 33 28 22 29 30 22 24 20 15 14 26 25 13 36 2 3 4 11 10 21 19 18 17 16 4 5 7 19 8 To harness from direction selector Part of Frame 1 Pedal Box Assembly includes items 2 33 27 Acc...

Page 11: ...Lg 2 6 7 01050G02 Pan Head Torx Screw 4 20 x 5 8 Lg 2 8 00487G3 Socket Head Screw 1 4 20 x 3 8 Lg 1 9 10 15126G1 Lock Nut 5 6 24 1 11 72716G01 Micro Switch Cam 1 12 13 662663 Accelerator Cable Dual Ra...

Page 12: ...the product Indicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ACCELERATO...

Page 13: ...Page A 4 689396 Service Parts Manual Notes ACCELERATOR...

Page 14: ...Page A 5 689396 Service Parts Manual ACCELERATOR 1 8 6 2 10 9 5 13 16 3 12 14 To Direction Selector Shifter Cable Rear Axle Engine Front of Vehicle...

Page 15: ...ual ACCELERATOR 1 606005 Governor Bracket Lower 1 2 606284 Governor Link Rod 1 3 660005 Governor Rod Guard 1 4 5 606083 Governor Bracket Upper 1 6 632936 Governor Cable Direction Selector Bracket 1 7...

Page 16: ...Page A 7 689396 Service Parts Manual Notes ACCELERATOR...

Page 17: ...Page A 8 689396 Service Parts Manual Notes ACCELERATOR...

Page 18: ...Page B 1 689396 Service Parts Manual AIR FILTER Air Filter Assembly includes items 2 6 1 Front of Vehicle Seat Support 2 7 13 14 15 8 10 11 9 12 5 3 4 6...

Page 19: ...ual AIR FILTER 1 658941 Air Filter Assembly Includes Items 2 6 1 2 659139 Air Cleaner Assembly 1 3 658957 Air Cleaner Cover 1 4 72604G01 Air Cleaner Clip 2 5 28463G01 Air Filter 1 6 28462G01 Dust Ejec...

Page 20: ...Page B 3 689396 Service Parts Manual Notes AIR FILTER...

Page 21: ...Page B 4 689396 Service Parts Manual Notes AIR FILTER...

Page 22: ...al BODY 2 14 15 3 8 4 5 9 10 6 11 17 18 19 Instrument Panel Assembly includes items 2 6 1 21 Front Splash Guard Kit includes items 22 25 24 Hardware Kit includes item 25 16 27 28 16 7 Front of Vehicle...

Page 23: ...8 15 x 3 8 Lg 4 6 71364G02 J Type Speed Nut 8 15 x 198 Lg 5 7 16816G2 Ratchet Rivet 25 x 887 2 8 628023 Cup Holder 1 9 71115G01 Trim 2 10 71055G01 Rivet 3 16 x 985 Dia 11 11 608290 Pan Head Phillips...

Page 24: ...Page C 3 689396 Service Parts Manual BODY 7 5 1 6 8 5 3 3 4 2 17 17 11 15 12 14 13 16 16 10...

Page 25: ...07 Front Fascia 1 2 627769 Shield Bracket 1 3 70725G02 Front Shield Brace 2 4 14390G4 Lock Nut 1 4 20 2 5 01038G01 Hex Washer Head Swagefrom Screw 1 4 20 x 11 16 Lg 4 6 15058G1 Rivet 3 16 x 45 Lg 2 7...

Page 26: ...Page C 5 689396 Service Parts Manual BODY 18 8 20 15 14 19 5 4 7 8 9 10 1 2 3...

Page 27: ...Manual BODY 1 641260 Upper Floorpan 1 2 70451G01 Lower Floorpan 1 3 70452G01 Access Cover 1 4 14601G11 Rivet Aluminum 3 16 x 9 16 Lg 16 5 637535G02 Floormat with Horn Hole 1 6 7 16816G1 Ratchet Rivet...

Page 28: ...Page C 7 689396 Service Parts Manual BODY 7 50 23 Part of Mirror 11 10 26 23 13 12 21 16 24 14 15 17 18 16 22 20 8 5 6 2 4 9 7 Rear Body Without Taillights includes item 2 1 27 29 30 28...

Page 29: ...4 x 1 Lg 2 8 71320G01 Access Cover 1 9 01107G01 Pan Head Torx Screw 8 x 63 Lg 5 10 71609G01 Seat Hinge Plate 2 11 16816G2 Ratchet Fastener 1 4 x 3 4 Lg 2 12 601476 Lock Nut M6 1 4 13 23726G4 Spacer 5...

Page 30: ...6 Service Parts Manual BODY MESSAGE HOLDER Front of Vehicle 2 1 ASH TRAY Ash Tray Kit includes items 6 9 5 6 7 8 9 TWO BAG ATTACHMENT Access Cover 11 15 13 12 19 18 17 16 Two Bag Attachment Kit includ...

Page 31: ...1 609308 Message Holder 1 2 617613 Message Holder Double 1 3 4 5 75109G03 Ash Tray Kit Includes Items 6 9 1 6 27731G01 Ash Tray 1 7 27736G01 Gasket 1 8 75108G02 Bracket 1 9 00106G6 Pan Head Phillips...

Page 32: ...Page C 11 689396 Service Parts Manual Notes BODY...

Page 33: ...Page C 12 689396 Service Parts Manual Notes BODY...

Page 34: ...689396 Service Parts Manual BRAKES 11 3 6 7 15 24 28 23 22 21 18 29 9 20 22 19 27 25 2 13 14 16 17 26 12 10 5 Brake Pedal Assembly with Brake Lights includes items 2 29 Front of Vehicle 1 2 WHEEL DRU...

Page 35: ...Nut 5 16 24 2 8 9 70257G01 Service Brake Pad 1 10 16409G1 Oval Rivet 375 x 468 Lg 6 11 70256G01 Park Brake Pedal Pad 1 12 16409G1 Oval Rivet 375 x 468 Lg 3 13 652820 Service Brake Pedal Plate 1 14 007...

Page 36: ...S Part of Frame Accelerator Pedal 1 12 21 29 30 13 47 48 2 15 17 17 27 28 18 19 18 19 16 16 20 24 25 26 31 3 4 5 49 11 36 37 40 43 41 42 40 44 46 39 38 45 Compensator Assembly includes items 37 49 Fro...

Page 37: ...11 8 Lg Not Illustrated 3 8 9 10 11 01111G01 Retaining Ring 8 O D x 39 I D x 42 4 12 10386G3 Clevis Pin 313 x 84 Lg 1 13 10387G3 Cotter Pin 094 x 75 1 14 15 70601G01 Kick off Linkage Rod 1 16 17838G1...

Page 38: ...G3 Clevis Pin 313 x 84 Lg 1 33 10387G3 Cotter Pin 094 x 75 1 34 35 36 654667 Compensator Assembly Includes Items 37 49 1 37 00532G4 Hex Nut 5 16 24 2 38 629486 Spherical Hex Nut 5 16 24 1 39 28082G01...

Page 39: ...Page D 6 689396 Service Parts Manual Notes BRAKES...

Page 40: ...ual BRAKES 14 4 17 26 25 9 10 18 1 2 16 Brake Assembly Driver Side includes items 3 9 Brake Assembly Passenger Side includes items 3 8 10 Brake Drum Assembly includes items 17 18 22 15 5 21 24 3 6 7 8...

Page 41: ...1 4 612412 Brake Shoe Trailing 1 5 612413 Dust Cover 1 6 612415 Brake Spring Top 1 7 612414 Brake Spring Bottom 1 8 612416 Shoe Clamp 2 9 612418 Gear Adjuster Driver Side 1 10 612417 Gear Adjuster Pa...

Page 42: ...Page D 9 689396 Service Parts Manual Notes BRAKES...

Page 43: ...Page D 10 689396 Service Parts Manual Notes BRAKES...

Page 44: ...8 6 12 13 21 19 22 24 15 16 30 17 18 14 7 10 31 8 Primary Team Clutch GC includes items 2 11 12 Secondary Team Clutch GC includes items 13 19 27 Primary Team Clutch TRK includes items 2 4 6 11 28 29 S...

Page 45: ...Primary Not Illustrated 1 10 619332 Hex Washer Head Bolt 1 4 20 x 3 4 Lg 7 11 644306 Plug Torque Button Not Illustrated 6 12 644300 Secondary Team Clutch GC Includes Items 13 19 1 13 Secondary Statio...

Page 46: ...Page E 3 689396 Service Parts Manual Notes CLUTCH...

Page 47: ...Page E 4 689396 Service Parts Manual Notes CLUTCH...

Page 48: ...ice Parts Manual DIRECTION SELECTOR 5 12 11 10 37 17 20 21 14 19 13 32 34 30 31 31 30 30 30 33 29 46 45 18 44 43 36 5 3 2 6 4 9 8 Governor Cable Bracket Front of Vehicle 1 Direction Selector Assembly...

Page 49: ...tion Selector Bracket 1 3 70233G01 Direction Selector Shaft 1 4 603700 Direction Selector Cam 1 5 14390G1 Lock Nut 3 8 24 1 6 25664G2 Bushing 1 2 x 750 Lg 1 7 8 72724G01 Neutral Lock Pin 1 9 72733G01...

Page 50: ...l information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY DIRECTION SELECTOR 32 632891 Pivot Bracket 1 33 00734G5 Lock Nut 10 32 1 34 22754G4 Bushing Flip Lok 250 1 35 36 70227G01 Socket Head Cap Screw 1 4...

Page 51: ...Page F 4 689396 Service Parts Manual Notes DIRECTION SELECTOR...

Page 52: ...ge G 1 689396 Service Parts Manual ELECTRICAL See STARTER GENERATOR Section Front of Vehicle 12 28 27 26 16 17 19 22 14 13 11 4 5 10 18 Chassis Frame From Main Harness To Solenoid 24 21 23 16 20 1 2 3...

Page 53: ...Hex Head Bolt 5 16 18 x 3 4 Lg Grade 5 1 12 00565G8 Lock Washer 5 16 1 13 00571G2 Flat Washer SS 5 16 1 14 652441G03 Battery Tray 1 15 16 645191 Battery Engine Ground Cable 1 17 25976G19 14 GA Wire B...

Page 54: ...9 22 23 20 24 18 Airbox Bracket Part of Horn Part of Horn Use existing hardware from Airbox BLACK RED 2 10 4 3 5 6 7 12 13 7 8 Part of Solenoid Part of Solenoid Front of Vehicle Front of Vehicle 1 Ele...

Page 55: ...1 3 27739G01 Voltage Regulator 1 4 663716 Solenoid 1 5 303459 Hex Head Bolt 1 4 20 x 1 1 2 Lg Grade 5 1 6 00661G8 Hex Head Bolt SS 1 4 20 x 1 Lg 1 7 11027G2 Flanged Lock Nut 1 4 20 2 8 658683 Electric...

Page 56: ...CAL Passenger side Shown Headlight Driver side Shown Headlight Headlight Assembly Passenger Side includes items 3 9 11 2 Headlight Assembly Driver Side includes items 3 10 1 22 94 21 10 7 5 4 19 16 3...

Page 57: ...nger Side Includes Items 3 9 11 1 3 74004G02 Headlight Bulb 1 4 676687 Turn Signal Bulb 1 5 608322 Headlight Retainer 1 6 608328 Button Head Torx Screw M3 1 3 x 14mm Lg 1 7 607487 Turn Signal Wire Har...

Page 58: ...Page G 7 689396 Service Parts Manual ELECTRICAL 15 Front of Vehicle RED GRN BLK 10 9 REVERSE BUZZER Front of Vehicle Light Assembly to Bezel 7 5 6 4 2 1 3 Front of Vehicle TAILLIGHT ASSEMBLY...

Page 59: ...ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page G 8 689396 Service Parts Manual ELECTRICAL 1 655150 Taillight Bezel Driver Side 1 2 655152 Taillight Bezel Passenger Side 1 3 71364G02 J Type Nut 8 4 4 005...

Page 60: ...TRICAL Seat Support F N R F N R Mounting Screws SOLENOID COVER Front of Vehicle HOUR METER 13 14 Fuse Block 12 11 10 15 KEY SWITCH INDICATOR LIGHT S AND FUEL GAUGE Front of Vehicle 12V Power Outlet 21...

Page 61: ...oup Key 1 3 33639G03 Ignition Switch with Light Individual 1 4 5 6 00568G6 Lock Washer External Tooth Type 3 4 1 7 17137G1 Face Nut 3 4 20 1 8 9 10 659101 Malfunction Indicator Light 1 11 659085 Fuse...

Page 62: ...Page G 11 689396 Service Parts Manual Notes ELECTRICAL...

Page 63: ...Page G 12 689396 Service Parts Manual Notes ELECTRICAL...

Page 64: ...Page H 1 689396 Service Parts Manual ENGINE AND MUFFLER 1 Engine Gas 13HP includes items 2 5 Front of Vehicle 5 3 6 4 2 15 10 13 14 9 7 10 12 11 9 8 12 11...

Page 65: ...H 2 689396 Service Parts Manual ENGINE AND MUFFLER 1 658237 Engine Gas 13HP Includes Items 2 5 1 2 603562 O Ring 16mm 1 3 607454 Oil Filter 1 4 607462 Spark Plug 1 5 603557 Oil Drain Plug 1 6 606390...

Page 66: ...Page H 3 689396 Service Parts Manual Notes ENGINE AND MUFFLER...

Page 67: ...Page H 4 689396 Service Parts Manual Notes ENGINE AND MUFFLER...

Page 68: ...Page J 1 689396 Service Parts Manual ENGINE MOUNTING 10 11 1 2 4 4 5 6 12 13 14 19 20 9 Engine Front of Vehicle 15 17 16 18 21 Part of Frame 8 Front Mount Bracket Assembly includes items 9 13...

Page 69: ...Lg Grade 8 8 4 3 4 606256 Flanged Hex Head Bolt M10 1 25 x 25mm Lg Grade 8 8 4 5 603823 Flat Washer M10 4 6 606279 Flanged Hex Nut M10 1 25 4 7 8 662794 Front Mount Bracket Assembly Includes Items 9...

Page 70: ...Page J 3 689396 Service Parts Manual Notes ENGINE MOUNTING...

Page 71: ...Page J 4 689396 Service Parts Manual Notes ENGINE MOUNTING...

Page 72: ...Part of Frame Part of Frame Front of Vehicle 4 LUG 3 15 Spindle and Hub Assembly Passenger Side includes items 4 13 14 Spindle and Hub Assembly Driver Side includes items 5 13 15 25 24 26 18 20 1 11 1...

Page 73: ...9G01 Wheel Hub 1 8 19862G1 Lug Bolt 1 2 20 x 1 3 16 Lg 4 9 12093G1 Castellated Nut 1 14 1 10 00798G8 Cotter Pin 5 32 x 1 3 4 Lg 1 11 632925 Flanged Bushing 1 12 632926 Bushing 1 13 51141G1 Race Bearin...

Page 74: ...3 FRONT SUSPENSION AND STEERING Front of Vehicle 3 4 2 23 24 22 39 40 15 14 38 16 21 17 20 26 6 6 37 37 37 35 36 34 11 12 8 10 9 33 32 28 25 7 Tie Rod Assembly includes items 8 12 19 Steering Coloumn...

Page 75: ...70902G01 Tie Rod End Left Hand Threads 1 10 01069G01 Jam Nut M12 x 1 25 Left Hand Threads 1 11 70902G02 Tie Rod End Right Hand Threads 1 12 01069G02 Jam Nut M12 x 1 25 Right Hand Threads 1 13 14 00879...

Page 76: ...tment for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION AND STEERING 689396 Service Parts Manual 32 00464G8 Hex Head Bolt 7 16 14 x 2 3 4 Lg Grade 5 2 33 01068G01 Hex...

Page 77: ...Page K 6 Notes FRONT SUSPENSION AND STEERING 689396 Service Parts Manual...

Page 78: ...6 Service Parts Manual Page K 7 FRONT SUSPENSION AND STEERING Rack and Pinion Unit includes items 2 23 1 Tie Rod End Outer includes items 24 25 23 16 15 14 13 12 5 6 7 8 9 19 2 20 11 4 18 10 21 17 24...

Page 79: ...2 20 1 5 70750G01 Retaining Ring External 1 6 15112G1 Ball Bearing 1 7 70603G01 Pinion 1 8 70751G01 Retaining Ring Internal 1 9 70638G01 Seal Pinion 1 10 70604G01 Steering Rack 1 11 Set Screw 10 32 x...

Page 80: ...Page K 9 Notes FRONT SUSPENSION AND STEERING 689396 Service Parts Manual...

Page 81: ...Page K 10 Notes FRONT SUSPENSION AND STEERING 689396 Service Parts Manual...

Page 82: ...ce Parts Manual FUEL SYSTEM Front of Vehicle To Exhaust 1 Fuel Tank Assembly includes items 2 8 21 Carbon Canister Assembly includes items 22 26 2 8 5 6 7 3 9 10 14 12 18 16 20 24 25 23 17 18 19 15 17...

Page 83: ...647809 Rollover Valve 1 7 670898 Fuel Cap 1 8 646353 Fuel Pickup with Sender Assembly 1 9 32372G6 Vinyl Trim 6 25 Lg 1 10 666351 Fuel Hose Assembly 1 11 12 664747 Tube Clamp 5 2 13 602409 Barrel Clip...

Page 84: ...Page L 3 689396 Service Parts Manual Notes FUEL SYSTEM...

Page 85: ...Page L 4 689396 Service Parts Manual Notes FUEL SYSTEM...

Page 86: ...61 57 54 6 11 12 10 24 8 5 10 9 56 59 53 41 37 40 39 30 29 27 45 28 27 33 32 19 62 23 18 67 50 21 61 A A 4 DETAIL A Rear Axle 11 47 1 includes items 3 63 1 Axle Case L Complete includes items 4 13 24...

Page 87: ...7 8 639698 Governor Gear Shaft 1 9 639707 Governor Shaft 1 10 639736 Flat Washer 6mm 2 11 607911 Oil Seal 6 x 10 x 2 5mm 1 12 607913 Retaining Ring E5 1 13 639738 Oil Seal 24 x 40 x 9mm 2 14 26818G01...

Page 88: ...2 670697 Center Shaft 1 43 639774 Clutch Pin 1 44 670696 Gear 61 1 45 639797 Spacer 20 x 2mm 2 46 639872 Differential Case Includes Items 34 47 49 and 50 1 47 639800 Differential Pair Gear 1 48 26808G...

Page 89: ...Page M 4 689396 Service Parts Manual Notes REAR AXLE...

Page 90: ...Page N 1 689396 Service Parts Manual REAR SUSPENSION Front of Vehicle 30 29 28 27 21 29 28 10 11 13 15 11 15 14 30 31 29 28 28 29 18 19 3 4 2 5 23 22 24 1...

Page 91: ...SS 3 8 16 x 3 1 2 Lg 1 4 00643G1 Flat Washer 3 8 1 5 12262G1 Flanged Lock Nut 3 8 16 1 6 7 8 9 10 70289G02 Split Spacer Steel 2 11 624030 Flanged Bushing 4 12 13 00665G9 Hex Head Bolt SS 3 8 16 x 3 1...

Page 92: ...Page N 3 689396 Service Parts Manual Notes REAR SUSPENSION...

Page 93: ...Page N 4 689396 Service Parts Manual Notes REAR SUSPENSION...

Page 94: ...26 27 28 21 26 28 26 30 37 28 26 26 22 Top of Vehicle 5 7 7 8 8 9 11 2 28 Flip Flop Seat Bottom includes items 12 16 16 Seat Bottom Assembly includes items 17 19 1 Handrail Kit Flip Flop Seat include...

Page 95: ...11098G5 Lock Nut Plastic 3 8 16 4 10 11 Flip Flop Seat Bottom Includes Items 12 16 1 628058G01 Oyster 628058G03 Tan 628058G04 Gray 12 634190 Deck Board Assembly 1 13 16705G1 Truss Head Phillips Screw...

Page 96: ...3 4 5 DESCRIPTION QTY SEATING 26 614221 Flat Washer 3 8 24 27 00559G7 Flat Washer 1 4 4 28 11098G5 Lock Nut Plastic 3 8 16 10 29 11027G5 Flanged Lock Nut 3 8 16 4 30 14390G4 Lock Nut Plastic 1 4 20 4...

Page 97: ...Page P 4 689396 Service Parts Manual Notes SEATING...

Page 98: ...Page P 5 689396 Service Parts Manual SEATING 4 7 5 6 2 Front of Vehicle 9 10 8 9 10 16 12 1 Front and Rear Seat Back Assembly includes items 2 7 11 17 15 17 11 10 9 23 1 23 22 21 20 23 23 19 19 24...

Page 99: ...an 71753G05 Special 3 4 71752G01 Plastic Seat Back Cover 1 5 645021 Seat Back Base 1 6 01107G01 Pan Head Torx Screw SS 8 x 5 8 Lg 4 7 71754G01 Foam Padding Seat Back 1 8 71204G01 Hex Washer Head Screw...

Page 100: ...Page P 7 689396 Service Parts Manual SEATING 13 12 11 14 5 6 8 7 9 Front of Vehicle 2 16 17 18 1 Front Seat Bottom Assembly includes items 2 14 23 22 22 23 21 21 20 20...

Page 101: ...5 x 25mm Lg 8 3 4 5 71012G01 Vinyl Trim Seat Bottom 1 6 Vinyl Seat Bottom Cover 1 71602G03 Oyster 71602G02 Gray 71602G04 Tan 71602G05 Custom Solid 7 71603G02 Foam Padding Seat Bottom 1 8 617645 Hip R...

Page 102: ...Page P 9 689396 Service Parts Manual SEATING 10 5 4 4 14 3 6 7 8 11 1 Rear Seat Bottom Assembly includes items 2 14 2...

Page 103: ...ice Parts Manual SEATING 1 Rear Seat Bottom Assembly Includes Items 2 14 1 74139G03 Oyster 74139G04 Tan 74139G02 Gray 74139G05 Special 2 Vinyl Seat Bottom 1 71602G03 Oyster 71602G04 Tan 71602G02 Gray...

Page 104: ...Page P 11 689396 Service Parts Manual Notes SEATING...

Page 105: ...Page P 12 689396 Service Parts Manual Notes SEATING...

Page 106: ...Page R 1 689396 Service Parts Manual STARTER AND GENERATOR 9 10 11 12 13 14 15 16 18 7 8 6 5 4 3 2 1 Starter Generator includes items 2 17 17 Headband Kit includes item 18...

Page 107: ...al STARTER AND GENERATOR 1 660379 Starter Generator Includes Items 2 17 1 2 612029 Hex Nut 1 3 612030 Lock Washer 1 4 625716 Pulley 2 5 O D 1 5 654715 Drive End Head 1 6 612033 Bearing 1 7 612034 Reta...

Page 108: ...Page R 3 689396 Service Parts Manual STARTER AND GENERATOR 1 7 2 7 8 13 10 12 2 7 3 9 5 Front of Vehicle...

Page 109: ...DESCRIPTION QTY Page R 4 689396 Service Parts Manual STARTER AND GENERATOR 1 631972 Starter Generator Support Bracket 1 2 606235 Flanged Hex Head Bolt M10 1 25 x 20mm Lg 2 3 660001 Cable Guide Bracke...

Page 110: ...Page R 5 689396 Service Parts Manual Notes STARTER AND GENERATOR...

Page 111: ...Page R 6 689396 Service Parts Manual Notes STARTER AND GENERATOR...

Page 112: ...4 5 12 11 9 13 10 Front of Vehicle 2 Sun Top Kit 80 White includes items 4 8 1 Sun Top Kit 80 Tan includes items 3 5 8 8 Hardware Kit includes items 9 24 DETAIL A DETAIL C Front Outside Tubing On Sun...

Page 113: ...634791 Front Strut 1 6 75074G01 Rear Strut Driver Side 1 7 75074G02 Rear Strut Passenger Side 1 8 634554 Hardware Kit Includes Items 9 24 1 9 634809 Hex Head Bolt 5 16 18 x 2 1 2 Lg 4 10 634811 Flat W...

Page 114: ...Front of Vehicle Rear View Mirror Kit includes items 2 4 REAR VIEW MIRROR Setscrew Front Top Strut Hardware Kit includes items 15 18 Split Windshield Assembly includes items 8 11 Windshield Kit Split...

Page 115: ...upport Bracket 1 4 19527G1 Pan Head Phillips Screw SS 8 32 x 5 8 Lg 1 5 6 625279G02 Windshield Kit Split Includes Items 7 14 1 7 625275 Windshield Assembly Split Includes Items 8 11 1 8 Split Windshie...

Page 116: ...689396 Service Parts Manual Page S 5 WEATHER PROTECTION WEATHER ENCLOSURE 1 2 3 Vehicle Shown for Reference...

Page 117: ...tomer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page S 6 WEATHER PROTECTION 689396 Service Parts Manual 1 634544 Weather Enclosure 4 Sided Tan Recommended fo...

Page 118: ...Page S 7 Notes WEATHER PROTECTION 689396 Service Parts Manual...

Page 119: ...Page S 8 Notes WEATHER PROTECTION 689396 Service Parts Manual...

Page 120: ...and Tire Assembly Links includes items 2 4 8 Wheel and Tire Assembly Sure Trail includes items 9 11 16 Wheel and Tire Assembly Hole N One includes items 17 19 21 Wheel and Tire Assembly Machine Alloy...

Page 121: ...75G01 Molded Dust Cap 1 8 28842G01 Wheel and Tire Assembly Sure Trail Includes Items 9 11 1 9 28764G06 Tire USA Trail 1 10 28759G01 Wheel Rim 4 Lug 1 11 11657G2 Valve Stem 1 12 665149 Wheel Cover Meta...

Page 122: ...Page T 3 689396 Service Parts Manual Notes WHEELS AND TIRES...

Page 123: ...Page T 4 689396 Service Parts Manual Notes WHEELS AND TIRES...

Page 124: ...cm MAX 14o 25 MAX 250 lbs 110 kg 610631 13 1 2 3 4 5 6 8 7 664789 READ AND OBEY THE FOLLOWING WARNINGS TO DECREASE RISK OF SEVERE INJURY OR DEATH BEFORE OPERATING READ the owner s manual and all warni...

Page 125: ...EM PART NO 1 2 3 4 5 DESCRIPTION QTY Page U 2 689396 Service Parts Manual DECALS AND LABELS 1 628019 Safety Label 1 2 608527 Governor Warning Label 1 3 606405 E Z GO Name Plate 1 4 634299 Jack Nicklau...

Page 126: ...D LABELS 601783 3 www ezgo com 608822 5 6 28203 G01 2 634229 14 25 14 25 cm MIN 150 R F I O I O F R F I O I O R N I O I O R F N AUTHORIZED REPRESENTATIVE IN EC IS RANSOMES JACOBSEN LTD WEST ROAD IPSWI...

Page 127: ...ble as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page U 4 689396 Service Parts Manual DECALS AND LABELS 1 63422...

Page 128: ...Page U 5 689396 Service Parts Manual Notes DECALS AND LABELS...

Page 129: ...Page U 6 689396 Service Parts Manual Notes DECALS AND LABELS...

Page 130: ...ecialized Vehicles Technical Publications Department Textron Specialized Vehicles Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Owner s Guides and Repair Manuals are available from a loc...

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