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Textron EZGO TXT FLEET, Service & Parts Manual

The Textron EZGO TXT FLEET Service & Parts Manual is a comprehensive guide that provides essential information for the maintenance and repair of the EZGO TXT FLEET golf cart. This invaluable manual can be downloaded for free from our website, ensuring you have the necessary resources to keep your cart running smoothly.

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Page  L-7

Service Parts Manual

 MAX
  4 in.
10 cm

MAX
14

o

 / 25%

 MAX
250 lbs.
110 kg

610631

38

35

31

36

23

31

31

24

25

26

26

26

27

28

21

26

28

26

30

37

28

26

26

22

Top of Vehicle

5

6

7

7

8

8

9

11

2

28

FLIP FLOP SEAT BOTTOM includes items 12 - 16

16

SEAT BOTTOM ASSEMBLY includes items 17 - 20

1

HANDRAIL KIT, FLIP FLOP SEAT includes items 2 - 9

6

22

14

15

12

13

16

13

26

28

35

32

20

19

18

17

8

23

23

29

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33

SEATING - CONVERTIBLE CARRIER

Summary of Contents for EZGO TXT FLEET

Page 1: ...Service Parts Manual ELECTRIC POWERED VEHICLE 634464 BE ISSUED AUGUST 2013 REVISED SEPTEMBER 2019 ...

Page 2: ......

Page 3: ...l may be revised periodically E Z GO and therefore is subject to change without notice E Z GO DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and E Z GO SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE QUENTIAL DAMAGES RESULTING FROM THE USE OF THE INFORMATION AND MATERIALS IN THIS MANUAL TO CONTACT US NORTH AMERICA TECHNICAL ASSISTANCE WARRANTY PHONE 1 800 774 3946 FAX 1 800 448 8124 SERVIC...

Page 4: ...perature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C As with all electric vehicles the batteries must be checked and recharged as required or at a minimum of 30 day intervals BATTERY DISPOSAL Lead acid batteries are recyclable Return whole scrap batteries to distributor manufacturer or lead s...

Page 5: ...ODY FRONT C 1 BODY MID SECTION C 5 BODY REAR C 7 BODY ACCESSORIES C 11 BRAKES D ELECTRICAL E ELECTRONIC SPEED CONTROL F FRONT SUSPENSION AND STEERING G MOTOR H REAR AXLE J REAR SUSPENSION K SEATING L SEATING CONVERTIBLE CARRIER L 1 SEATING AND BAG HOLDER GOLF CAR L 11 TOW BAR M PERMANENT M 1 CASUAL M 5 WEATHER PROTECTION N WHEELS AND TIRES P ...

Page 6: ...Page iv NOTES Service Parts Manual ...

Page 7: ... that best suits your situation and then contact the Service Parts Department It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its loca tion and note the complete number shown on the plate Titl...

Page 8: ...s list page NOTE It is suggested that you confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not availab...

Page 9: ...LUE PEARL WITH LIGHTS 20 INFERNO RED METALLIC 131 METALLIC CHARCOAL WITH LIGHTS 26 STEEL BLUE PEARL 135 SAFETY YELLOW WITH LIGHTS 31 METALLIC CHARCOAL 136 IVORY WITH LIGHTS 35 SAFETY YELLOW 137 FOREST GREEN WITH LIGHTS 36 IVORY 138 BRIGHT WHITE WITH LIGHTS 37 FOREST GREEN 139 FLAME RED WITH LIGHTS 38 BRIGHT WHITE 141 ELECTRIC BLUE WITH LIGHTS 39 FLAME RED 142 PLATINUM WITH LIGHTS 41 ELECTRIC BLUE ...

Page 10: ...Page A 1 Service Parts Manual ACCELERATOR To Harness from Direction Selector A A PEDAL BOX ASSEMBLY includes items 3 43 1 13 11 15 3 9 26 20 3 21 28 29 23 5 4 8 7 17 16 14 12 ...

Page 11: ...Page A 2 Service Parts Manual ACCELERATOR To Harness from Direction Selector ACCELERATOR PEDAL ASSEMBLY includes items 32 35 31 34 35 46 32 41 45 39 38 37 43 37 ...

Page 12: ... THREADING NUT 3 16 2 6 7 25857G01 PLUNGER SLEEVE 1 8 28443G01 PLUNGER 1 9 28444G01 PLUNGER CAM 1 10 11 73332G01 ACCELERATOR ROD 1 12 00532G4 HEX NUT 5 16 24 1 13 10385G4 CLEVIS YOKE ADJUSTABLE 1 14 17677G2 SPRING RETAINER 3 8 1 15 73046G01 COMPRESSION SPRING 1 16 17979G1 ACCELERATOR ROD BUSHING 1 17 17677G1 SPRING RETAINER 1 2 1 18 19 20 25861G02 MICRO SWITCH 1 21 01050G01 TORX PAN HEAD PLASTITE ...

Page 13: ...ervice Parts Manual ACCELERATOR 31 25799G03 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 32 35 1 32 652824 ACCELERATOR PEDAL 1 33 34 27512G01 ACCELERATOR PEDAL PAD 1 35 16409G1 OVAL RIVET 3 8 X 15 32 LG 6 36 37 17838G1 NYLON BUSHING 3 38 74432G01 PEDAL PIVOT PIN 4 87 LG 1 39 12064G6 PUSH NUT 9 32 I D 1 40 41 10386G3 CLEVIS PIN 5 16 X 13 16 LG 1 42 43 10387G3 COTTER PIN 3 32 X 3 4 LG 1 44 45 00715G2 H...

Page 14: ...Page B 1 Service Parts Manual BATTERY CHARGER 1 2 ...

Page 15: ...lable as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 Service Parts Manual BATTERY CHARGER 1 635669 48V BATTERY CHARGER 3 METER CORD 1 2 635670 48V BATTERY CHARGER 5 5 METER CORD 1 3 605834 NYLON CLAMP 36 NOT ILLUSTRATED 1 ...

Page 16: ...Page B 3 Service Parts Manual BATTERY CHARGER 1 2 To BL To BL 6 15 17 9 9 16 8 14 13 Front of Vehicle 12 ON BOARD CHARGER ASSEMBLY includes items 13 17 ...

Page 17: ...CHARGER 1 622419 WORLD CHARGER 48V 3 METER CORD 1 2 622667 WORLD CHARGER 48V 5 5 METER CORD 1 3 605834 NYLON CLAMP 36 NOT ILLUSTRATED 2 4 5 6 800706 FLANGED LOCK NUT 1 4 20 2 7 8 631543 CHARGER INTERLOCK JUMPER 1 9 17618G1 NYLON CLAMP 3 10 11 12 638578 ON BOARD CHARGER ASSEMBLY INCLUDES ITEMS 13 17 1 13 637104 CHARGER BRACKET 1 14 632744 ON BOARD CHARGER 48V 1 15 16705G3 TRUSS HEAD MACHINE SCREW S...

Page 18: ...16 40 17 18 3 6 8 42 4 5 9 10 11 IP ASSEMBLY includes items 2 6 1 43 28 56 29 57 Apply to inside of cowl 12 53 54 55 57 58 Cowl Shown For reference 62 59 60 58 SPLASH GUARD FRONT KIT includes items 59 61 61 SPLASHGUARD HARDWARE KIT includes item 62 20 BODY FRONT ...

Page 19: ...Page C 2 Service Parts Manual 31 32 36 45 49 48 50 46 52 52 49 48 47 51 51 33 34 35 35 38 33 37 BODY FRONT ...

Page 20: ...64G02 J TYPE SPEED NUT 8 15 X 198 LG 5 7 8 628023 CUP HOLDER 1 9 71115G01 TRIM 2 10 71055G01 RIVET 3 16 X 985 DIA 11 11 608290 PAN HEAD PHILLIPS TAPPING SCREW 10 16 X 3 4 LG 5 12 625240 SAFETY LABEL 1 13 14 15 16 619730G0XX COWL see COLOR CODES in HOW TO USE section 1 17 71055G01 RIVET 3 16 X 985 DIA 7 18 10570G11 RIVET SS 3 16 X 70 2 19 20 16816G2 RATCHET RIVET 25 X 887 2 21 22 619730G1XX COWL WI...

Page 21: ...CTOR DRIVER SIDE FREEDOM 2 2 1 43 627562 REFLECTOR PASSENGER SIDE FREEDOM 2 2 1 44 45 634329 BUMPER ASSEMBLY 1 46 625208 BUMPER BRACE 1 47 625202 BUMPER SUPPORT WELDMENT 1 48 627568 SOCKET HEAD TAPPING SCREW 3 49 627565 FLAT WASHER SS 1 4 3 50 71055G01 RIVET 3 16 X 985 DIA 2 51 00734G1 LOCK NUT 7 16 14 5 52 00463G11 HEX HEAD BOLT 7 16 14 X 1 5 8 LG 5 53 75459G01 GLOVE BOX DRIVER PASSENGER SIDE 1 5...

Page 22: ...Page C 5 Service Parts Manual 2 20 9 10 25 24 26 23 3 11 14 14 18 19 15 1 4 5 6 7 BODY MID ...

Page 23: ...T 1 6 637535G02 FLOORMAT WITH HORN HOLE FREEDOM 2 2 1 7 16816G1 RATCHET RIVET 25 X 680 3 8 9 70441G01 SEAT FRAME 1 10 00715G2 HEX HEAD FLANGE BOLT 5 16 18 X 4 5 LG 4 11 652254G03 BATTERY RACK WELDMENT 1 12 13 14 70244G05 SPLASH PANEL 2 15 00715G2 HEX HEAD FLANGE BOLT 5 16 18 X 4 5 LG 8 16 72910G01 CORROSION PATCH NOT ILLUSTRATED 2 17 18 635054G02 FENDER LINER PASSENGER SIDE 1 19 635054G01 FENDER L...

Page 24: ... Parts Manual 4 8 11 9 3 10 30 32 31 7 6 27 28 29 40 35 37 41 43 15 16 16 17 17 19 18 18 22 25 23 24 5 REAR BODY WITHOUT TAILLIGHTS includes item 3 1 REAR BODY WITH TAILLIGHTS includes item 3 2 45 46 49 48 50 BODY REAR ...

Page 25: ...X 70 LG 4 6 10570G12 RIVET SS 1 4 X 9 16 LG 2 7 633917 PLASTIC RIVET 1 4 X 1 LG 2 8 71320G01 ACCESS COVER 1 9 01107G01 PAN HEAD TORX SCREW 8 X 63 LG 5 10 71609G01 SEAT HINGE PLATE 2 11 16816G2 RATCHET FASTENER 1 4 X 3 4 LG 2 12 13 14 15 695282 REAR BUMPER 1 16 71102G01 HEX HEAD BOLT 1 4 20 X 3 4 LG 4 17 00571G2 FLAT WASHER 5 16 4 18 71455G01 BUMPER PLUG 4 19 14601G17 RIVET ALUMINUM 3 16 X 9 16 LG ...

Page 26: ...ER 5 16 4 33 34 35 613478 DECAL FLEET 2 36 37 614386 DECAL FREEDOM 2 38 625244 REAR REFLECTORS DRIVER SIDE FREEDOM 2 2 NOT ILLUSTRATED 1 39 625246 REAR REFLECTORS PASSENGER SIDE FREEDOM 2 2 NOT ILLUSTRATED 1 40 627563 SIDE REFLECTORS DRIVER SIDE FREEDOM 2 2 1 41 627564 SIDE REFLECTORS PASSENGER SIDE FREEDOM 2 2 1 42 43 614453 DECAL 2 2 2 44 45 604847 GOLDEN BEAR DECAL 2 46 604850 UMBRELLA DECAL 2 ...

Page 27: ...Page C 10 Service Parts Manual Notes BODY REAR ...

Page 28: ... only Foot Rest Vertical Frame Support VIEWED FROM FRONT OF VEHICLE Convertible Carrier Only TWO BAG ATTACHMENT 610630 8 10 11 11 11 14 13 13 11 11 12 13 4 21 20 19 18 3 5 FOOTREST ASSEMBLY includes items 2 6 1 9 TWO BAG ATTACHMENT KIT includes items 18 21 17 2 7 6 3 BODY ACCESSORIES ...

Page 29: ...ND CAP 1 2 5 610630 WARNING LABEL 1 6 640652 FOOTREST GRIPTAPE 1 7 70362G01 RUBBER FLOOR MAT 1 8 74126G01 VERTICAL FRAME SUPPORT DRIVER SIDE 1 9 74126G02 VERTICAL FRAME SUPPORT PASSENGER SIDE 1 10 00427G6 HEX HEAD BOLT 3 8 16 X 1 1 4 LG 2 11 00560G1 FLAT WASHER 3 8 10 12 00769G2 CARRIAGE BOLT 3 8 16 X 1 1 4 LG 2 13 11098G5 LOCK NUT 3 8 16 6 14 00426G8 HEX HEAD BOLT 3 8 16 X 1 LG 2 15 16 17 75183G0...

Page 30: ...orcing Plate Part of Holder SAND BOTTLE DIVOT REPAIR KIT 50 51 SIDE BASKET KIT ONE includes items 23 25 22 SIDE BASKET KIT TWO includes items 27 29 26 CENTER BASKET KIT includes items 32 35 31 23 24 45 46 48 47 32 35 33 34 25 CLUB BALL WASHER KIT includes items 45 48 44 27 28 29 BODY ACCESSORIES ...

Page 31: ... TWO BASKET INCLUDES ITEMS 27 29 1 27 75460G01 SIDE BASKET 2 28 71102G01 HEX HEAD BOLT 1 4 20 X 3 4 LG 6 29 00793G2 FLAT WASHER SS 1 4 6 30 31 75003G02 CENTER BASKET KIT INCLUDES ITEMS 32 35 1 32 75461G01 CENTER BASKET 1 33 71102G01 HEX HEAD BOLT 1 4 20 X 3 4 LG 2 34 00793G2 FLAT WASHER SS 1 4 2 35 01105G01 TORX SCREW SS 10 14 X 5 8 LG 2 36 37 38 39 40 41 42 43 44 627900 CLUB BALL WASHER KIT INCLU...

Page 32: ...BOX COOLER AND BRACKET MESSAGE HOLDER Front of Vehicle 57 58 59 63 67 69 68 65 66 64 RAKE ASSEMBLY includes items 63 66 62 COOLER KIT includes items 57 59 56 54 53 FOR VEHICLES MANUFACTURED BEFORE FEBRUARY 19 2017 Front of Vehicle BODY ACCESSORIES ...

Page 33: ...617613 MESSAGE HOLDER DOUBLE 1 55 56 634319 COOLER KIT INCLUDES ITEMS 57 59 FOR VEHICLES MANUFACTURED BEFORE FEBRUARY 19 2017 1 57 601366 BEVERAGE COOLER 1 58 634154 COOLER BRACKET 1 59 71102G01 HEX HEAD BOLT 1 4 20 X 3 4 LG 3 60 61 62 14735G1 RAKE ASSEMBLY INCLUDES ITEMS 63 66 1 63 14736G2 RAKE HANDLE 1 64 14737G1 RAKE 1 65 14934G1 SPACER 1 66 00130G8 ROUND HEAD PHILLIPS WOOD SCREW 10 13 X 1 LG 1...

Page 34: ...al A B E FOUR BAG ATTACHMENT KIT A ASH TRAY B C D E C D FOUR BAG ATTACHMENT KIT includes items 71 87 70 ASH TRAY KIT includes items 93 96 92 71 72 87 77 74 84 83 82 78 75 76 76 93 94 95 96 77 77 78 78 79 81 80 73 BODY ACCESSORIES ...

Page 35: ... 76 17651G3 CLEVIS PIN 5 16 X 1 2 LG 2 77 00559G8 FLAT WASHER 5 16 3 78 28129G01 PUSH NUT 5 16 3 79 17651G1 CLEVIS PIN 3 8 X 1 1 4 LG 2 80 00560G1 FLAT WASHER 3 8 2 81 28129G02 PUSH NUT 3 8 2 82 13728G1 RUBBER BUMPER 2 83 14601G1 RIVET 3 16 2 84 00559G5 FLAT WASHER 10 2 85 86 87 75130G01 WARNING LABEL 1 88 89 90 91 92 75109G03 ASH TRAY KIT INCLUDES ITEMS 93 96 1 93 27731G01 ASH TRAY 1 94 27736G01 ...

Page 36: ...COOLER AND BRACKET 3 COOLER KIT includes items 102 104 101 103 102 103 104 FOR VEHICLES MANUFACTURED AFTER FEBRUARY 19 2017 Front of Vehicle SAND BUCKET KIT SAND BUCKET KIT includes items 108 111 107 109 108 111 110 110 BODY ACCESSORIES ...

Page 37: ...IPTION QTY Page C 20 Service Parts Manual 101 658509 COOLER KIT INCLUDES ITEMS 102 104 FOR VEHICLES MANUFACTURED AFTER FEBRUARY 19 2017 1 102 658503 BEVERAGE COOLER 1 103 658506 COOLER BRACKET 1 104 659155 HEX HEAD BOLT 1 4 20 X 3 4 LG 2 105 106 107 664402 SAND BUCKET KIT INCLUDES ITEMS 108 111 FLEET FREEDOM 1 108 662248 SAND BUCKET 1 109 658506 BRACKET 1 110 659155 TRUSS HEAD TORX SCREW 1 4 20 X ...

Page 38: ...PEDAL ASSEMBLY W O BRAKE LIGHTS includes items 2 10 1 COMPENSATOR ASSEMBLY includes items 112 121 111 9 10 8 4 3 2 6 5 12 24 30 31 28 26 28 13 14 15 16 34 36 37 38 45 46 35 39 42 41 43 50 35 36 37 38 48 49 31 30 40 1 25 112 115 115 119 117 116 113 120 114 121 118 BRAKES ...

Page 39: ...juster Assembly Tension Pin BRAKE ASSEMBLY DRIVER SIDE includes items 55 60 63 53 BRAKE ASSEMBLY PASSENGER SIDE includes items 55 60 64 54 BRAKE DRUM ASSEMBLY includes items 72 73 71 55 67 68 57 80 81 63 64 58 59 60 69 72 78 77 76 73 56 BRAKES ...

Page 40: ...ssembly Tension Pin BOTTOM PULL BRAKE ASSEMBLY DRIVER SIDE includes items 55 60 63 53 BRAKE ASSEMBLY PASSENGER SIDE includes items 55 60 64 54 BRAKE DRUM ASSEMBLY includes items 72 73 71 67 57 63 64 55 58 56 69 59 60 68 72 78 77 76 73 BRAKES ...

Page 41: ...Page D 4 Service Parts Manual BRAKE PEDAL ASSEMBLY WITH LIGHTS includes items 84 110 83 WHT BLK 109 110 106 108 84 101 98 102 99 96 97 91 95 107 89 87 88 105 103 104 92 93 103 85 94 100 BRAKES ...

Page 42: ...PARK BRAKE PEDAL 1 7 8 70257G01 SERVICE BRAKE PAD 1 9 70256G01 PARK BRAKE PEDAL PAD 1 10 16409G1 OVAL RIVET 3 16 X 7 16 LG 9 11 12 70582G01 SHOULDER BOLT SS 3 8 16 X 4 LG 1 13 70581G01 ACETAL FLANGED BUSHING 2 14 70676G01 TORSION SPRING 1 15 00643G1 FLAT WASHER 3 8 1 16 11098G5 LOCK NUT 3 8 16 1 17 18 01038G01 SWAGEFORM SCREW 1 4 20 NOT ILLUSTRATED 1 19 20 12416G2 NYLON WEDGE LOCK CLAMP 10 NOT ILL...

Page 43: ...0098G01 KICK OFF CAM PIVOT 1 40 10097G6 FLANGED BEARING 2 41 70587G01 KICK OFF CAM PARK BRAKE 1 42 71215G01 SETSCREW 1 4 20 X 1 2 LG 2 43 14134G4 SPACER 1 25 LG 1 44 45 70113G01 ADJUSTABLE BUMPER 1 46 11027G1 LOCK NUT 5 16 18 1 47 48 70080G02 CATCH BRACKET 1 49 00414G6 HEX HEAD BOLT 1 4 20 X 3 4 LG 2 50 14390G4 LOCK NUT SS 1 4 20 2 51 52 53 612211 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 55 60 63...

Page 44: ... 70 71 19186G1 BRAKE DRUM ASSEMBLY INCLUDES ITEMS 72 73 2 72 18500G2 BRAKE DRUM 1 73 19862G1 LUG BOLT 1 2 20 X 1 3 16 LG 4 74 75 76 15487G1 FLAT WASHER 1 3 8 O D 2 77 612928 CASTELLATED NUT 5 8 18 2 78 10387G1 COTTER PIN 1 8 X 1 1 2 LG 2 79 80 652248 BRAKE CABLE BRACKET PASSENGER SIDE 1 81 652249 BRAKE CABLE BRACKET DRIVER SIDE 1 82 83 70690G02 BRAKE PEDAL ASSEMBLY WITH BRAKE LIGHTS INCLUDES ITEMS...

Page 45: ...00645G2 PHILLIPS PAN HEAD SCREW 6 32 X 1 1 4 LG 2 102 00559G5 FLAT WASHER 10 2 103 00559G3 FLAT WASHER 6 4 104 00565G3 LOCK WASHER 6 2 105 00525G5 HEX NUT 6 32 2 106 13514G1 PHILLIPS PAN HEAD SCREW WITH LOCK WASHER 6 2 107 00642G8 FLAT WASHER 5 16 2 108 14628G1 FASTON TAB 2 109 24605G1 WIRE HARNESS BRAKE LIGHT 1 110 17618G1 NYLON CLAMP 2 111 612558 COMPENSATOR ASSEMBLY INCLUDES ITEMS 112 121 1 112...

Page 46: ... ELECTRICAL A 27 26 33 36 32 37 40 B B A 2 5 6 24 25 23 22 1 A A 11 10 12 13 15 19 28 18 29 30 17 20 21 9 9 14 A For Vehicles With Onboard Charger 38 28 For Vehicles With Onboard Charger 41 For Freedom Shuttle 2 2 For Fleet only 42 ...

Page 47: ...RETAINER 1 11 11027G1 LOCK NUT 5 16 18 2 12 613236 6 AWG WIRE BLUE 380MM 15 4 13 613237 6 AWG WIRE BLUE 150MM 5 90 1 14 00702G2 HEX NUT 5 16 18 12 15 17618G1 NYLON CLAMP A R 16 17 624514G01 F N R SWITCH 1 18 628027 F N R SWITCH HOLDER 1 19 18436G1 RIVET PLASTIC 2 20 00993G01 LOCK WASHER SILICON BRONZE 5 16 2 21 28418G01 HEX NUT BRASS 5 16 18 2 22 620422 SPEED SENSOR 48V 1 23 73277G01 RETAINING RIN...

Page 48: ...r additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRICAL 31 32 00438G6 HEX HEAD BOLT 5 16 18 X 3 4 LG 2 33 11027G1 FLANGED HEX NUT 5 16 18 2 34 35 36 71102G01 HEX HEAD BOLT 1 4 20 X 3 4 LG 4 37 71102G03 HEX HEAD BOLT 1 4 20 X 90 LG 4 38 73173G02 COVER PLATE FOR TXT FLEET ONLY 1 39 40 606947 BATTERY TERMINAL COVER 6 41 666066 RECEPTACLE COVER FOR TXT FREEDOM SHUTTLE 2 2 1 42 67612...

Page 49: ...Page E 4 Service Parts Manual Notes ELECTRICAL ...

Page 50: ...de DO NOT MODIFY this vehicle NEVER alter this vehicle to increase travel speeds above factory specifications ONLY authorized E Z GO dealers should alter the vehicle using approved parts Alterations not approved or tested by E Z GO can AVOID FALLS from the vehicle Do not start moving until all occupants are PROPERLY SEATED and HOLDING ON KEEP entire body INSIDE VEHICLE while moving Reduce the RISK...

Page 51: ...PARTMENT KEY SWITCH ON OFF 1 60 628022 CENTER COMPARTMENT 1 61 631104 CENTER COMPARTMENT WITH SOC 1 62 33636G05 STATE OF CHARGE METER SOC 1 63 25978G74 WIRE ASSEMBLY RED 18 NOT ILLUSTRATED 1 64 625243 DECAL CENTER COMPARTMENT WITH LIGHTS AND SOC 1 65 625268 DECAL CENTER COMPARTMENT ON OFF AND SOC 1 66 74018G01 SOC HARNESS NOT ILLUSTRATED 1 67 625224 CENTER COMPARTMENT DIVIDER 1 68 628019 SAFETY LA...

Page 52: ...657599 ACCESSORY HARNESS NOT ILLUSTRATED 1 88 634271 SOC JUMPER HARNESS NOT ILLUSTRATED 1 89 634272 REVERSE BUZZER JUMPER HARNESS NOT ILLUSTRATED 1 90 91 92 93 634277 JUMPER HARNESS 12V POWER OUTLET 1 94 71078G01 12V POWER OUTLET 1 95 633988 HARNESS 12V POWER OUTLET 1 96 71055G01 RIVET 3 16 DIA 2 97 98 99 100 639384 USB PORT 1 101 635865 USB HARNESS 1 102 637381 JUMPER YELLOW 1 103 638233 ELECTRON...

Page 53: ...Page E 8 Service Parts Manual Notes ELECTRICAL ...

Page 54: ...8 129 126 130 115 118 117 110 H OR N 114 HOUR METER ASSEMBLY includes items 128 130 127 HOUR METER ASSEMBLY KIT includes items 124 127 137 123 TURN SIGNAL SWITCH KIT includes items 132 136 131 TURN SIGNAL SWITCH ASSEMBLY includes item 133 FUSE BLOCK includes item 120 132 or 135 132 136 134 133 Turn Signal Switch 121 120 119 119 122 125 124 124 137 ...

Page 55: ...CK 4WAY 15 A INCLUDES ITEMS 120 1 120 636455G23 FUSE 15A 1 121 15058G6 RIVET ALUMINUM BLACK 2 122 73446G01 FASTON TAB 90 DEG 1 123 75113G02 HOUR METER ASSEMBLY KIT INCLUDES ITEMS 124 127 137 1 124 00379G4 PAN HEAD PHILLIPS SCREW 10 24 X 1 2 LG 2 125 14390G10 LOCK NUT 10 24 2 126 75117G01 HOUR METER HARNESS FOR VEHICLES MANUFACTURED BEFORE OCTOBER 29 2018 1 127 74720G01 HOUR METER ASSEMBLY INCLUDES...

Page 56: ...ncludes items 169 170 168 HEADLIGHT ASSEMBLY DRIVER SIDE includes items 143 149 141 HEADLIGHT ASSEMBLY PASSENGER SIDE includes items 143 148 150 142 Taillight Rear Fender WHT to BLK from Harness Both Sides BRN to BLU WHT from Harness Both Sides RED to WHT from Harness Driver Side RED to YEL from Harness Passenger Side RED TO BRN from Harness W O Turn Signals 163 160 157 158 161 162 159 164 TAILLIG...

Page 57: ...4607 HEADLAMP W O BULBS DRIVER SIDE 1 150 604609 HEADLAMP W O BULBS PASSENGER SIDE 1 151 625280 HEADLAMP BEZEL DRIVER SIDE 1 152 625281 HEADLAMP BEZEL PASSENGER SIDE 1 153 626275 CLIP 2 154 626276 CLIP 2 155 626277 CLIP 2 156 71597G01 SELF THREADING NUT 5 X 10 X 15MM 6 157 625251 TAILLIGHT BEZEL DRIVER SIDE 1 158 625252 TAILLIGHT BEZEL PASSENGER SIDE 1 159 22288G1 TAILLIGHT ASSEMBLY INCLUDES ITEM ...

Page 58: ...Page E 13 Service Parts Manual Notes ELECTRICAL ...

Page 59: ...Page E 14 Service Parts Manual Notes ELECTRICAL ...

Page 60: ... White Motor Wire 16 SOLENOID includes items 33 36 32 ELECTRONIC SPEED CONTROL ASSEMBLY includes items 2 12 and 25 32 1 COVER ASSEMBLY includes items 14 17 13 11 14 4 2 7 6 10 12 37 38 39 33 28 34 20 26 27 30 8 17 15 36 35 29 3 5 31 25 ELECTRONIC SPEED CONTROL ...

Page 61: ... X 16MM LG 3 6 00565G8 LOCK WASHER 5 16 3 7 00559G8 FLAT WASHER 5 16 3 8 73190G01 THERMAL MOUNTING PAD 1 9 31539G1 NYLON CLAMP 15 5 LG NOT ILLUSTRATED 1 10 617612 POWER WIRE HARNESS DC 1 11 620437 6 AWG WIRE BLUE 675MM 1 12 620432 6 AWG WIRE GREEN 400MM 1 13 612753 COVER ASSEMBLY INCLUDES ITEMS 14 17 1 14 73482G01 COVER WITH GASKET 1 15 613048 LABEL TOW SWITCH 1 16 633114 TOGGLE SWITCH 1 17 73139G...

Page 62: ...vice Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY 31 11027G2 FLANGED NUT 1 4 20 2 32 612711 SOLENOID 48V INCLUDES ITEMS 33 36 1 33 00544G4 LOCK NUT 5 16 24 2 34 00565G8 LOCK WASHER 5 16 2 35 00565G5 LOCK WASHER 10 2 36 00526G4 LOCK NUT 10 32 2 37 73049G01 COVER 1 38 16469G1 FLAT FENDER WASHER 1 4 1 39 00114G6 HEX WASHER HEAD BOLT 1 4 14 X 3 4 LG 1 ELECTRONIC SPEED C...

Page 63: ...Page F 4 Service Parts Manual Notes ELECTRONIC SPEED CONTROL ...

Page 64: ...rt of Frame Part of Frame Front of Vehicle 4 LUG 3 3 14 15 SPINDLE AND HUB ASSEMBLY PASSENGER SIDE includes items 4 13 14 SPINDLE AND HUB ASSEMBLY DRIVER SIDE includes items 5 13 15 44 43 45 34 35 36 1 11 12 7 4 37 34 52 53 50 53 49 52 53 5 6 13 8 13 6 10 9 33 40 ...

Page 65: ...hicle ALWAYS engage the parking brake ALWAYS engage the parking brake and remove the key before leaving the vehicle In an electric vehicle put the direction selector in and remove the key before leaving the vehicle In an electric vehicle put the direction selector in OFF or Neutral in a gasoline vehicle put the selector in Forward OFF or Neutral in a gasoline vehicle put the selector in Forward MA...

Page 66: ...2G1 LUG BOLT 1 2 20 X 1 3 16 LG 4 9 12093G1 CASTELLATED NUT 1 14 1 10 00798G8 COTTER PIN 5 32 X 1 3 4 LG 1 11 70648G01 FLANGED BEARING 1 12 70749G01 BEARING 1 13 51141G1 RACE BEARING 2 14 70673G03 SPINDLE AND HUB ASSEMBLY 4 LUG DRIVER SIDE INCLUDES ITEMS 5 13 15 1 15 70742G02 SPINDLE ASSEMBLY DRIVER SIDE 1 16 17 602979 STEERING WHEEL 1 18 607925 CLIPBOARD 1 19 20 14390G2 LOCK NUT 5 8 18 1 21 66478...

Page 67: ...32 33 00407G6 HEX HEAD BOLT 1 2 13 X 6 LG 2 34 00560G3 WASHER 1 2 4 35 70745G01 KING PIN TUBE 2 36 70754G01 THRUST WASHER SS 1 2 37 14390G6 LOCK NUT 1 2 13 2 38 39 40 76419G01 SHOCK ABSORBER 2 41 42 43 10435G1 SHOCK ABSORBER WASHER 8 44 10194G1 RUBBER BUSHING 8 45 00532G6 HEX NUT 3 8 24 4 46 01055G01 HEX HEAD SCREW M8 X 1 25 LG 1 47 00565G8 LOCK WASHER 5 16 1 48 49 70990G03 LEAF SPRING SEE PART NU...

Page 68: ...G04 SPACER SHORT 0 69 1 74 00532G7 HEX NUT 7 16 14 1 75 00560G2 FLAT WASHER 7 16 7 76 00734G1 LOCK NUT 7 16 14 3 77 70997G01 COVER 1 78 71055G01 RIVET 3 16 X 1 LG ALUMINUM 1 79 70758G05 STEERING COLUMN KIT INCLUDES ITEMS 80 90 1 80 00565G8 LOCK WASHER 5 16 1 81 01055G01 HEX HEAD SCREW M8 X 1 25 LG 1 82 70610G03 STEERING COLUMN 1 83 28569G01 STEERING COLUMN BUSHING 1 84 01022G01 SCREW 6 20 X 5 16 L...

Page 69: ...Page G 6 Service Parts Manual Notes FRONT SUSPENSION AND STEERING ...

Page 70: ...Page G 7 Service Parts Manual FRONT SUSPENSION AND STEERING RACK AND PINION UNIT includes items 2 23 1 RACK BALL JOINT includes items 24 25 23 16 15 14 13 12 5 6 7 8 9 19 2 20 11 4 18 10 21 17 24 25 26 ...

Page 71: ... RING EXTERNAL 1 6 15112G1 BALL BEARING 1 7 70603G01 PINION 1 8 70751G01 RETAINING RING INTERNAL 1 9 70638G01 SEAL PINION 1 10 70604G01 STEERING RACK 1 11 SET SCREW 10 32 X 25 LG 1 12 70590G01 RACK LOADER 1 13 70666G01 COMPRESSION SPRING 1 14 70645G01 GASKET RACK LOADER COVER 1 15 652259 COVER RACK LOADER 1 16 71102G01 HEX WASHER HEAD BOLT 1 4 20 X 11 16 LG 2 17 10389G3 GREASE FITTING STRAIGHT 1 1...

Page 72: ...Page G 9 Service Parts Manual Notes FRONT SUSPENSION AND STEERING ...

Page 73: ...Page G 10 Service Parts Manual Notes FRONT SUSPENSION AND STEERING ...

Page 74: ...Page H 1 Service Parts Manual MOTOR MOTOR 48V includes items 2 10 1 15 3 4 5 7 9 2 16 12 14 11 13 10 8 6 ...

Page 75: ...MOTOR 48V INCLUDES ITEMS 2 10 1 2 625886 COMMUTATOR END HEAD 1 3 626171 ARMATURE 1 4 626172 FRAME AND FIELD ASSEMBLY 1 5 625884 BRUSH BOX ASSEMBLY 1 6 73120G03 BRUSH SPRING 4 7 73120G25 BRUSH AND TERMINAL SERVICE KIT 1 8 73120G06 RETAINING RING 1 9 73120G07 BEARING 1 10 625885 COVER 1 11 73277G01 RETAINING RING 1 66 1 12 73328G01 SPEED SENSOR MAGNET 1 13 01037G02 PAN HEAD TORX SCREW 10 32 X 1 2 LG...

Page 76: ...Page J 1 Service Parts Manual REAR AXLE REAR AXLE ASSEMBLY includes items 2 7 12 13 11 1 2 4 9 14 8 3 6 7 5 ...

Page 77: ... 2 Service Parts Manual REAR AXLE 1 73500G01 REAR AXLE ASSEMBLY INCLUDES ITEMS 2 7 1 2 614209 AXLE SHAFT PASSENGER SIDE 1 3 614208 AXLE SHAFT DRIVER SIDE 1 4 620348 DIFFERENTIAL COVER 1 5 620347 RUBBER PLUG 1 6 15558G1 FLANGED BOLT 5 16 18 X 3 4 LG 10 7 73050G01 VENT 1 8 624110 PLUG 3 9 72763G02 SCUFF GUARD 1 10 11 24261G1 SPLINE BUMPER SEE ELECTRIC MOTOR 1 12 00797G2 HEX HEAD BOLT 1 4 20 X 1 1 4 ...

Page 78: ...Page K 1 Service Parts Manual REAR SUSPENSION 6 1 1 1 5 5 4 2 2 3 3 1 1 18 19 10 9 1 8 4 2 2 3 3 7 1 16 12 1 15 1 14 13 ...

Page 79: ...BER WASHER 8 3 10194G1 RUBBER BUSHING 1 8 4 00532G6 HEX JAM NUT 3 8 24 4 5 10044G01 VINYL CAP 4 6 603109 REAR LEAF SPRINGS REPLACE LEFT RIGHT SPRINGS SIMULTANEOUSLY 2 7 74207G03 HEAVY DUTY LEAF SPRING 2 8 72618G01 U BOLT 3 8 16 X 2 X 2 1 2 LG 4 9 00560G1 FLAT WASHER 3 8 8 10 11098G5 LOCK NUT 3 8 16 8 11 12 70289G02 SPLIT STEEL SPACER 4 13 624030 FLANGED BUSHING 21 5MM 12 14 652245 SHACKLE PLATE 4 ...

Page 80: ... Front of Vehicle 9 10 8 9 10 16 1 FRONT SEAT BACK ASSEMBLY includes items 2 7 36 REAR SEAT BACK ASSEMBLY includes items 2 7 50 REAR SEAT BOTTOM ASSEMBLY includes items 20 25 and 51 59 19 FRONT SEAT BOTTOM ASSEMBLY includes items 20 32 3 59 20 11 17 15 17 11 10 9 55 56 54 SEATING CONVERTIBLE CARRIER ...

Page 81: ...Page L 2 Service Parts Manual 42 36 42 41 40 39 42 42 38 38 46 45 44 43 SEATING CONVERTIBLE CARRIER ...

Page 82: ...PLE A R 4 71752G01 PLASTIC SEAT BACK COVER 1 5 645021 SEAT BACK BASE 1 6 01107G01 PAN HEAD TORX SCREW SS 8 X 5 8 LG 4 7 71754G01 FOAM PADDING SEAT BACK 1 8 71204G01 HEX HEAD BOLT 1 4 20 X 7 8 LG 4 9 11027G1 LOCK NUT 5 16 18 6 10 70113G01 ADJUSTABLE BUMPER 4 11 00560G1 FLAT WASHER 3 8 4 12 13 14 15 70364G01 SPACER 8 45 X 2 2 16 625525 SEAT BACK SUPPORT 2 17 00427G2 HEX HEAD BOLT 3 8 16 X 1 LG 4 18 ...

Page 83: ...T PASSENGER SIDE 1 28 17618G1 NYLON CLAMP NOT ILLUSTRATED 1 29 00720G08 PHILLIPS HEAD TAPPING SCREW 12 14 X 1 LG 6 30 71610G01 SEAT HINGE 2 31 645492 SEAT BOTTOM WOOD 1 32 17074G1 SOILING SLAB 2 33 34 35 36 REAR SEAT BACK ASSEMBLY INCLUDES ITEMS 2 7 1 71751G03 OYSTER 71751G02 GREY 71751G04 TAN 71751G05 SPECIAL 37 38 625526 REAR SEAT SUPPORT WELDMENT 2 39 628906 HEX HEAD FLANGE BOLT 10 24 X 3 4 LG ...

Page 84: ...3 4 5 DESCRIPTION QTY 50 REAR SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 20 25 AND 51 59 1 74139G03 OYSTER 74139G04 TAN 74139G02 GREY 74139G05 SPECIAL 51 71702G01 HIP RESTRAINT DRIVER SIDE 1 52 71701G01 HIP RESTRAINT PASSENGER SIDE 1 53 76417G01 SEAT BOTTOM WOOD 1 54 00661G8 HEX HEAD BOLT 1 4 20 X 1 LG 8 55 01110G01 FLAT WASHER 1 4 8 56 00664G7 LOCK WASHER 1 4 8 57 17618G1 NYLON CLAMP NOT ILLUSTRATED 1 5...

Page 85: ...Page L 6 Service Parts Manual Notes SEATING CONVERTIBLE CARRIER ...

Page 86: ...26 26 27 28 21 26 28 26 30 37 28 26 26 22 Top of Vehicle 5 6 7 7 8 8 9 11 2 28 FLIP FLOP SEAT BOTTOM includes items 12 16 16 SEAT BOTTOM ASSEMBLY includes items 17 20 1 HANDRAIL KIT FLIP FLOP SEAT includes items 2 9 6 22 14 15 12 13 16 13 26 28 35 32 20 19 18 17 8 23 23 29 26 29 34 33 SEATING CONVERTIBLE CARRIER ...

Page 87: ...11 FLIP FLOP SEAT BOTTOM INCLUDES ITEMS 12 16 1 628058G01 OYSTER 628058G03 TAN 628058G04 GREY 12 634190 DECK BOARD ASSEMBLY 1 13 16705G1 TRUSS HEAD PHILLIPS SCREW SS 1 4 20 X 1 LG 5 14 617402 SEAT STRAP 1 15 00559G7 FLAT WASHER 1 4 1 16 SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 17 20 1 632837G01 OYSTER 632837G03 TAN 632837G04 GREY 17 VINYL SEAT BOTTOM 1 615646 OYSTER 615647 TAN 617892 GREY 18 617401 FOA...

Page 88: ...TION QTY 26 614221 FLAT WASHER 3 8 24 27 00559G7 FLAT WASHER 1 4 4 28 11098G5 LOCK NUT PLASTIC 3 8 16 10 29 11027G5 FLANGED LOCK NUT 3 8 16 4 30 14390G4 LOCK NUT PLASTIC 1 4 20 4 31 19853G1 SQUARE CAP TUBE 1 2 32 01006G01 HEX HEAD BOLT 3 8 16 X 1 25 LG 4 33 71204G01 HEX HEAD BOLT 1 4 20 X 7 8 LG 8 34 634178 SEAT BACK SUPPORT 1 35 634179 FOOTREST WELDMENT 1 36 634175 ARMREST REAR SEAT 2 37 634174 S...

Page 89: ...Page L 10 Service Parts Manual Notes SEATING CONVERTIBLE CARRIER ...

Page 90: ...ront of Vehicle 24 23 25 26 30 33 32 28 29 5 8 9 10 6 7 1 SEAT BOTTOM ASSEMBLY includes items 2 13 15 SEAT BACK ASSEMBLY includes items 16 21 27 BAG HOLDER ASSEMBLY includes items 28 29 11 20 17 19 18 16 4 3 2 31 12 SEATING AND BAG HOLDER GOLF CAR ...

Page 91: ... BOTTOM 1 5 71012G01 VINYL TRIM SEAT BOTTOM 1 6 617644 HIP RESTRAINT PASSENGER SIDE 1 7 617645 HIP RESTRAINT DRIVER SIDE 1 8 71610G01 SEAT HINGE 2 9 00720G08 PHILLIPS HEAD TAPPING SCREW 12 14 X 1 LG 6 10 17074G1 SOILING SLAB 2 11 615417 BUTTON HEAD TORX BOLT M10 1 5 X 25MM LG 8 12 FLAT STAPLE A R 13 17618G1 NYLON CLAMP NOT ILLUSTRATED 1 14 15 SEAT BACK ASSEMBLY INCLUDES ITEMS 16 21 1 625229G0101 O...

Page 92: ...SCRIPTION QTY 22 23 605056 HEX HEAD BOLT SS 1 4 20 X 1 LG 4 24 00664G7 LOCK WASHER SS 1 4 4 25 01075G01 HEX HEAD BOLT 3 8 16 X 2 1 2 LG 4 26 11027G2 LOCK NUT 1 4 20 2 27 618206 BAG HOLDER ASSEMBLY INCLUDES ITEMS 28 29 1 28 610642 BAG HOLDER BRACKET 1 29 608051 BAG RETAINER CLAMP 2 30 71853G01 BAG RETAINER STRAP 1 31 16816G1 RATCHET FASTENER 1 4 X 9 16 LG 2 32 01102G01 CARRIAGE BOLT SS 1 4 20 X 1 1...

Page 93: ...Page L 14 Service Parts Manual Notes SEATING AND BAG HOLDER GOLF CAR ...

Page 94: ...ncludes items 2 7 PREMIUM SEAT BOTTOM ASSEMBLY includes items 3 8 15 13 14 3 4 16 7 6 8 5 2 9 10 Fornt of Vehicle FOR FLEET AND FREEDOM VEHICLES WITH PREMIUM SEAT OPTION PREMIUM SEAT BOTTOM ASSEMBLY includes items 9 10 Front of Vehicle SEATING AND BAG HOLDER GOLF CAR ...

Page 95: ...AINT DRIVER SIDE 1 5 71610G01 SEAT HINGE 2 6 00720G08 PHILLIPS HEAD TAPPING SCREW 12 14 X 1 LG 6 7 615417 BUTTON HEAD TORX BOLT M10 1 5 X 25MM LG 8 8 PREMIUM SEAT BOTTOM INCLUDES ITEMS 9 10 1 686151G18 MUSHROOM 686151G19 PREMIUM GRAY 686151G20 PREMIUM CUSTOM 9 645492 SEAT BOTTOM 1 10 71012G01 VINYL TRIM SEAT BOTTOM 2 11 12 PREMIUM SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 3 8 1 629269G1918 MUSHROOM 6292...

Page 96: ...Page L 17 Service Parts Manual Notes SEATING AND BAG HOLDER GOLF CAR ...

Page 97: ...Page L 18 Service Parts Manual Notes SEATING AND BAG HOLDER GOLF CAR ...

Page 98: ...Page M 1 Service Parts Manual TOW BAR PERMANENT A B A B 8 10 9 11 12 13 23 24 17 20 18 19 20 21 14 15 16 7 1 3 6 TOW BAR ASSEMBLY includes items 7 24 2 4 ...

Page 99: ...W BAR ASSEMBLY TOWING VEHICLE INCLUDES ITEMS 7 24 1 7 625458 TOW BAR SWIVEL 1 8 617147 TOW BAR LATCH 1 9 20852G2 COMPRESSION SPRING SS 1 10 25661G02 CUP WASHER 84 O D X 20 I D 1 11 13005G4 SOCKET HEAD SHOULDER BOLT 5 16 18 X 406 LG 1 12 00565G8 LOCK WASHER 5 16 1 13 00520G3 ACORN NUT 5 16 18 1 14 75360G01 PIVOT PIN 1 15 608793 SPIROL PIN 3MM X 22MM 1 16 75340G01 FLAT WASHER M10 2 17 00410G8 HEX HE...

Page 100: ...Service Parts Manual TOW BAR PERMANENT 35 39 38 36 48 48 37 Front of vehicle 33 40 41 42 42 43 44 45 46 47 49 32 TOW BAR HITCH ASSEMBLY TOWED VEHICLE includes items 33 48 34 TIE ROD ASSEMBLY includes items 35 39 ...

Page 101: ...TOW BAR HITCH 1 34 625811 TIE ROD ASSEMBLY INCLUDES ITEMS 35 39 1 35 625646 TIE ROD LINK 1 36 70902G01 TIE ROD END DRIVER SIDE 1 37 70902G02 TIE ROD END PASSENGER SIDE 1 38 01069G01 JAM NUT M12 X 1 25 05 DRIVER SIDE 1 39 01069G02 JAM NUT M12 X 1 25 05 PASSENGER SIDE 1 40 75307G01 BEARING 1 41 75292G01 PIVOT BOLT 1 42 75309G01 THRUST BEARING 2 43 00566G6 SPRING LOCK WASHER 3 4 1 44 00533G8 HEX NUT ...

Page 102: ...arts Manual 3 11 7 6 5 8 9 10 15 16 14 12 13 Front Axle Spindle Arm Front of vehicle 2 CASUAL TOW BAR ASSEMBLY includes items 3 16 4 TIE ROD ASSEMBLY includes items 5 7 1 CASUAL TOW BAR KIT includes item 2 TOW BAR CASUAL ...

Page 103: ...R KIT INCLUDES ITEM 2 1 2 625282 CASUAL TOW BAR ASSEMBLY INCLUDES ITEMS 3 16 1 3 625327 TOW BAR WELDMENT 1 4 625328 TIE ROD ASSEMBLY INCLUDES ITEMS 5 7 1 5 625329 TIE ROD WELDMENT 1 6 70902G01 TIE ROD END DRIVER SIDE 1 7 01069G01 JAM NUT M12 1 25 1 8 16783G1 FERRULE 1 9 14869G5 WIRE ROPE 6 LG 1 10 75068G01 SAFETY PIN 1 11 00734G1 LOCK NUT 7 16 14 1 12 75060G01 COUPLING 1 13 75035G02 HEX HEAD PLUG ...

Page 104: ...Arm Front Axle Rear Body Hitch Pin Hitch Pin Hitch Pin 13 11 10 9 3 2 3 5 12 4 13 6 17 16 7 Front of Vehicle Front of Vehicle 18 1 20 24 22 25 27 28 26 19 29 REMOVABLE TOWBAR ASSEMBY includes items 19 29 FRONT TOWBAR ASSEMBLY includes items 1 13 8 TOW BAR ...

Page 105: ... 16 2 8 625811 TIE ROD ASSEMBLY 1 9 75292G01 PIVOT BOLT 3 4 16 X 3 71 LG 1 10 00566G6 LOCK WASHER 3 4 1 11 00533G8 HEX NUT 1 2 13 1 12 635632 FRONT PIVOT BAR 1 13 00734G1 LOCK NUT 7 16 14 2 14 31539G1 NYLON CLAMP NOT ILLUSTRATED 2 15 16 635620 REAR TOWBAR RECEIVER 1 17 73653G01 TRUSS HEAD TORX SCREW 3 8 16 X 1 5 LG 2 18 635736 REMOVABLE TOWBAR ASSEMBY INCLUDES ITEMS 19 29 1 19 635428 TOWBAR TONGUE...

Page 106: ...MOUNTING includes items 5 30 58 29 SUN TOP KIT 54 BLACK GPS MOUNTING includes items 6 30 58 30 FRONT STRUT KIT GPS MOUNTING includes items 31 32 33 58 REAR STRUT SET KIT 1 includes items 59 60 27 SUN TOP KIT 54 TAN GPS MOUNTING includes items 4 30 58 17 18 17 18 18 19 9 23 22 16 15 8 14 13 12 24 23 25 8 4 5 6 32 59 59 32 20 21 19 4 9 18 20 DETAIL D REAR Front of Vehicle Front of Vehicle DETAIL B D...

Page 107: ...1 50 48 49 47 38 45 44 42 46 43 Front of Vehicle 35 SUN TOP KIT 80 WHITE includes items 37 41 34 SUN TOP KIT 80 TAN includes items 36 38 41 41 HARDWARE KIT includes items 42 57 DETAIL A DETAIL C Front Outside Tubing On Sun Top DETAIL B SUNTOP D B A C DETAIL D Rear Front of Vehicle Front of Vehicle Front of Vehicle ...

Page 108: ... BLACK 1 7 635005 STRUT SET KIT INCLUDES ITEM 8 11 1 8 625294G01 FRONT STRUT 1 9 75046G01 REAR STRUT 2 10 11 625296 SUN TOP HARDWARE KIT INCLUDES ITEMS 12 25 1 12 HEX HEAD BOLT 5 16 18 X 2 1 4 LG 4 13 FLAT WASHER 5 16 4 14 LOCK WASHER 5 16 4 15 SPACER 328 I D X 75 O D X 0 5 LG 2 16 FLAT WASHER 5 16 6 17 HEX HEAD BOLT 1 4 20 X 2 1 2 LG 4 18 FLAT WASHER SS 1 4 8 19 SPACER PLASTIC 0 28 I D X 56 O D X...

Page 109: ... 37 27604G01 SUN TOP WHITE 80 LG 1 38 634791 FRONT STRUT 1 39 602743 REAR STRUT DRIVER SIDE 1 40 602741 REAR STRUT PASSENGER SIDE 1 41 634554 HARDWARE KIT INCLUDES ITEMS 42 57 1 42 634806 HEX HEAD BOLT 5 16 18 X 2 1 4 LG 4 43 634811 FLAT WASHER 5 16 4 44 634810 LOCK WASHER 5 16 4 45 634807 SPACER 328 I D X 75 O D X 1 2 LG 2 46 634808 FLAT WASHER 5 16 6 47 00674G8 HEX HEAD BOLT SS 3 8 16 X 5 LG 2 4...

Page 110: ...f Vehicle Strut Front of Vehicle REAR VIEW MIRROR KIT includes items 60 62 REAR VIEW MIRROR Setscrew Front Top Strut WINDSHIELD KIT 2 2 includes items 75 93 97 HARDWARE KIT includes items 76 79 WINDSHIELD KIT SPLIT includes items 70 75 WINDSHIELD KIT SPLIT 2 2 includes items 70 75 62 60 93 91 79 77 76 72 70 78 74 71 79 76 77 73 73 78 59 90 96 75 64 82 97 61 ...

Page 111: ...Page N 6 Service Parts Manual WEATHER PROTECTION BAG AND RAIN CURTAIN WEATHER ENCLOSURE 101 102 103 104 105 106 108 ...

Page 112: ...Page N 7 Service Parts Manual WEATHER PROTECTION 110 111 112 ...

Page 113: ...6G1 REAR VIEW MIRROR 1 61 19502G2 SUPPORT BRACKET 1 62 19527G1 PAN HEAD SCREW SS 8 32 X 5 8 LG 1 63 64 625279G01 WINDSHIELD KIT SPLIT INCLUDES ITEMS 70 75 1 65 66 67 68 69 70 603201 LOWER LATCH 2 71 604115 GROMMET 4 72 625230 UPPER LATCH 2 73 71963G01 WARNING DECAL 1 74 625228 SASH 10 LG 2 75 625271 HARDWARE KIT INCLUDES ITEMS 76 79 1 76 00753G5 TRUSS HEAD PHILLIPS SCREW 1 4 20 X 2 LG 2 77 01110G0...

Page 114: ...L 2 2 INCLUDES ITEMS 73 98 1 98 WINDSHIELD FULL 2 2 1 99 100 101 634541 WEATHER ENCLOSURE 3 SIDED TAN RECOMMENDED FOR VEHICLES WITH WINDSHIELDS 1 102 634542 WEATHER ENCLOSURE 3 SIDED OYSTER RECOMMENDED FOR VEHICLES WITH WINDSHIELDS 1 103 634543 WEATHER ENCLOSURE 3 SIDED HUNTER GREEN RECOMMENDED FOR VEHICLES WITH WINDSHIELDS 1 104 634544 WEATHER ENCLOSURE 4 SIDED TAN RECOMMENDED FOR VEHICLES WITHOU...

Page 115: ...Page N 10 Service Parts Manual Notes WEATHER PROTECTION ...

Page 116: ...NT REAR WHEEL AND TIRE ASSEMBLY LINKS includes items 2 4 8 WHEEL AND TIRE ASSEMBLY USA TRAIL includes items 3 4 9 16 WHEEL AND TIRE ASSEMBLY HOLE N ONE includes items 4 17 18 11 WHEEL AND TIRE ASSEMBLY KENDA includes items 12 14 21 ALLOY WHEEL AND TIRE ASSEMBLY includes items 22 24 29 30 14 25 27 28 ...

Page 117: ...255 WHEEL AND TIRE ASSEMBLY KENDA INCLUDES ITEMS 12 14 2 12 652989 TIRE 18 X 8 5 8 6PLY KENDA 1 13 614621 WHEEL 8 X 7 1 14 643948 VALVE STEM 1 15 14723G1 LUG NUT 1 2 20 8 16 612772 WHEEL AND TIRE ASSEMBLY HOLE N ONE 18 X 8 5 8 INCLUDES ITEMS 4 17 18 2 17 612771 KENDA TIRE HOLE N ONE 1 18 612770 WHEEL MONITOR 8 1 19 14723G1 LUG NUT 1 2 20 8 20 21 635726 ALLOY WHEEL AND TIRE ASSEMBLY INCLUDES ITEMS ...

Page 118: ...Page P 3 Service Parts Manual Notes WHEELS AND TIRES ...

Page 119: ......

Page 120: ... of Textron Inc Technical Communications Department E Z GO Division of Textron Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals are available from a local Distributor an authorized Branch Genuine E Z GO Parts Accessories Department or at www shopezgo com ...

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