Textron EZGO RXV ELiTE SHUTTLE 2 + 2 Service & Parts Manual Download Page 9

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Page vii

HOW TO USE THE SERVICE PARTS MANUAL

660327 Service Parts Manual

3. COLOR CODE FOR BODY COMPONENTS

The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl,

rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two

digit color code.

CODE #

DESCRIPTION

BLACK

PATRIOT BLUE PEARL

INFERNO RED METALLIC

STEEL BLUE PEARL

METALLIC CHARCOAL

IVORY

FOREST GREEN

BRIGHT WHITE

FLAME RED

ELECTRIC BLUE

PLATINUM

BURGUNDY

ALMOND

SUNBURST ORANGE

BRITISH RACING GREEN

BARLEY GOLD

OASIS GREEN

JAVA BROWN

Summary of Contents for EZGO RXV ELiTE SHUTTLE 2 + 2

Page 1: ...RXV ELiTE SHUTTLE 2 2 Service Parts Manual 660327 U ...

Page 2: ......

Page 3: ... Such modifications can cause serious personal injury or death Textron Specialized Vehicles prohibits and dis claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle TSV reserves the right to incorporate engineering and design changes to products in this manual without obligation to include these changes on units sold previous...

Page 4: ...timum storage temperature range is between 65 F and 82 F 18 C and 28 C In cold climates fully charge the battery module Make sure that the charging operation is complete and there are no faults displayed on the charger The green light on the charger should be on indicating the charge cycle is complete In hot climates store the vehicle with a 30 to 50 charge of battery pack capacity The storage tim...

Page 5: ...O USE THE SERVICE PARTS MANUAL V ACCELERATOR A 1 BATTERY CHARGER B 1 BODY C 1 BRAKES D 1 ELECTRICAL E 1 ELECTRONIC SPEED CONTROL F 1 FRAME G 1 FRONT SUSPENSION AND STEERING H 1 MOTOR J 1 REAR AXLE K 1 REAR SUSPENSION L 1 SEATING M 1 WEATHER PROTECTION P 1 WHEELS AND TIRES R 1 DECALS AND LABELS S 1 ...

Page 6: ...NOTES Page iv 660327 Service Parts Manual ...

Page 7: ... for all systems of your vehicle USE OF THE MANUAL To use this manual consult the TABLE OF CONTENT to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situati...

Page 8: ...owest assembly sold by Service Parts and the asterisk indicates the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair...

Page 9: ...dy seat pod side panel or seat wrap then locate your color in the list below replace the last or XX with the two digit color code CODE DESCRIPTION 11 BLACK 19 PATRIOT BLUE PEARL 20 INFERNO RED METALLIC 26 STEEL BLUE PEARL 31 METALLIC CHARCOAL 36 IVORY 37 FOREST GREEN 38 BRIGHT WHITE 39 FLAME RED 41 ELECTRIC BLUE 42 PLATINUM 43 BURGUNDY 44 ALMOND 51 SUNBURST ORANGE 52 BRITISH RACING GREEN 74 BARLEY...

Page 10: ...660327 Service Parts Manual Page A 1 ACCELERATOR 1 ACCELERATOR PEDAL ASSEMBLY includes items 2 14 Acclerator Pedal Harness 3 11 19 2 8 4 14 10 6 9 12 13 6 18 Front of Vehicle Front of Vehicle 7 5 ...

Page 11: ...anual 1 671889 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 2 14 1 2 PEDAL BRACKET 1 3 PEDAL 1 4 671848 ROTARY POSITION SENSOR 1 5 686390 SOCKET HEAD BOLT M5 8 X 35MM LG 2 6 FLANGED BUSHING 16MM O D X 12MM I D 2 7 ACCELERATOR PIVOT SHAFT 1 8 600683 HEAVY DUTY SPIROL PIN 4MM X 26MM 1 9 TORSION SPRING 4 5MM DIA 1 10 604097 REBOUND BUMPER 1 11 610529 ACCELERATOR PEDAL COVER 1 12 620030 SOCKET HEAD BOLT ...

Page 12: ...Page A 3 Notes ACCELERATOR 660327 Service Parts Manual ...

Page 13: ...Page A 4 Notes ACCELERATOR 660327 Service Parts Manual ...

Page 14: ...660327 Service Parts Manual Page B 1 BATTERY CHARGER 1 3 2 ...

Page 15: ...ponent that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 BATTERY CHARGER 660327 Service Parts Manual 1 653213 BATTERY CHARGER 51V 3 METER DC CORD 1 2 653216 BATTERY CHARGER 51V 5 5 METER DC CORD 1 3 657667 BATTERY CHARGER PADDLE 1 ...

Page 16: ...Page B 3 Notes BATTERY CHARGER 660327 Service Parts Manual ...

Page 17: ...Page B 4 Notes BATTERY CHARGER 660327 Service Parts Manual ...

Page 18: ...60327 Service Parts Manual Page C 1 BODY 4 12 23 10 27 28 5 21 20 11 17 6 18 19 1 7 8 5 INSTRUMENT PANEL includes item 6 7 ACCESS COVER ASSEMBLY IP includes item 8 Front of Vehicle 29 30 Instrument Panel ...

Page 19: ...G CLIP 4 7 602388 ACCESS COVER ASSEMBLY IP INCLUDES ITEM 8 1 8 602100 U CLIP 3 9 10 649803 PAN HEAD TORX SCREW M6 2 65 X 25MM LG 4 11 70200G01 TRUSS HEAD TORX BOLT 3 8 16 X 3 4 LG 2 12 16816G2 RATCHET RIVET 25 X 887 3 13 14 15 16 17 608864 INSTRUMENT PANEL TRIM OPENING FOR KEY SWITCH SOC AND LIGHT SWITCH 1 18 602572 PAN HEAD TAPTITE BOLT M10 1 5 X 25MM LG 4 19 604066 FLAT WASHER M10 4 20 600241 BA...

Page 20: ...660327 Service Parts Manual Page C 3 BODY Front of Vehicle Front of Vehicle 1 2 4 6 7 5 3 2 12 22 17 21 18 19 20 13 10 11 CUP HOLDER ASSEMBLY includes item 12 13 ...

Page 21: ...25 LOCK NUT M10 1 5 2 4 641628 BUMPER ATTACHMENT BRACKET 1 5 603799 FLANGED HEX HEAD BOLT M10 1 5 X 25MM LG 4 6 646348 THREAD FORMING SCREW 1 4 20 X 1 LG 1 7 646345 FLAT WASHER 1 4 1 8 9 10 603725 ASHTRAY 1 11 644117 CUP HOLDER ASSEMBLY INCLUDES ITEMS 12 13 1 12 640706 CENTER CONSOLE 1 13 71364G02 J TYPE SPEED NUT 8 4 14 15 16 17 638348G01 CENTER COMPARTMENT 1 18 638348G02 CENTER COMPARTMENT OPENI...

Page 22: ...660327 Service Parts Manual Page C 5 BODY 1 12 13 15 16 5 8 10 10 9 10 7 6 3 4 4 ...

Page 23: ... Service Parts Manual 1 600225 FLOORBOARD 1 2 3 16816G2 RATCHET RIVET 25 X 887 5 4 16816G1 RATCHET RIVET 25 X 680 2 5 604066 FLAT WASHER M10 2 6 601257 UPPER ROCKER PANEL DRIVER SIDE 1 7 600253 LOWER ROCKER PANEL DRIVER SIDE 1 8 601258 UPPER ROCKER PANEL PASSENGER SIDE 1 9 600257 LOWER ROCKER PANEL PASSENGER SIDE 1 10 649804 BUTTON HEAD TORX SCREW M8 3 5 X 30MM LG 5 11 12 603707 FLOORMAT HORN ATTA...

Page 24: ...660327 Service Parts Manual Page C 7 BODY 2 16 24 28 17 18 3 14 19 19 21 22 15 29 30 26 27 11 13 13 12 1 REAR BODY ASSEMBLY WITH LIGHTS includes items 2 3 ...

Page 25: ... 9 10 11 650443 ACCESS COVER 1 12 602409 BARREL CLIP M6 1 4 13 601326 BUTTON HEAD TORX BOLT M6 1 X 20MM LG 4 14 601621 REAR SPLASH GUARD DRIVER SIDE 1 15 601622 REAR SPLASH GUARD PASSENGER SIDE 1 16 601921 FRONT SEAT SUPPORT ASSEMBLY 1 17 602558 SEAT HINGE PLATE 1 18 602572 PAN HEAD TAPTITE BOLT M10 1 5 X 25MM LG 2 19 16816G2 RATCHET RIVET 25 X 887 4 20 21 649804 BUTTON HEAD TORX SCREW M8 3 5 X 30...

Page 26: ...660327 Service Parts Manual Page C 9 BODY MESSAGE HOLDER FOOT REST 1 14 13 16 12 15 2 CANOPY SHOWN FOR REFERENCE ONLY Front of Vehicle TWO BAG 4 CADDY ATTACHMENT KIT includes items 13 16 ...

Page 27: ...omer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 10 BODY 660327 Service Parts Manual 1 609308 MESSAGE HOLDER SINGLE 1 2 609092 MESSAGE HOLDER DOUBLE 1 3 4 5 6 7 8 9 10 11 12 75183G01 TWO BAG 4 CADDY ATTACHMENT KIT INCLUDES ITEMS 13 16 1 13 75188G01 BAG ATTACHMENT ASSEMBLY 1 14 22238G2 KNOB 3 8 16 X 1 1 2 LG 1 15 17255G1 FLAT WASHER PLASTIC 1 16 62018...

Page 28: ...660327 Service Parts Manual Page C 11 BODY Instrument Panel 1 2 3 10 9 4 5 6 7 8 Front of Vehicle ...

Page 29: ...ervice Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 12 BODY 660327 Service Parts Manual 1 648473 STRUT 1 2 602770 STRUT GROMMET DRIVER SIDE 1 3 602992 STRUT GROMMET PASSENGER SIDE 1 4 600527 BUTTON HEAD TORX BOLT M10 1 5 X 60MM LG 1 5 600525 LOCK NUT M10 1 5 1 6 648528 MIRROR BRACKET 1 7 HEX HEAD BOLT 1 4 20 X 5 8 LG 1 8 LOCK WASHER 1 4 1 9 74202G01 ROUND MIR...

Page 30: ...Page C 13 Notes BODY 660327 Service Parts Manual ...

Page 31: ...Page C 14 Notes BODY 660327 Service Parts Manual ...

Page 32: ...AKES 4 BRAKE PEDAL ASSEMBLY includes items 5 23 1 BRAKE PEDAL AND COVER ASSEMBLY includes items 2 4 29 BRAKE PEDAL RETURN SPRING ASSEMBLY includes items 30 35 5 17 18 19 23 22 20 6 16 7 8 9 11 10 25 2 3 38 39 31 30 32 33 34 33 35 15 14 12 13 ...

Page 33: ...E ARM MOUNT 1 6 671848 ROTARY POSITION SENSOR 1 7 686390 SOCKET HEAD BOLT M5 8 X 35MM LG 2 8 604097 REBOUND BUMPER 2 9 609226 SWITCH BUTTON BRACKET 1 10 613231 HEX HEAD BOLT M6 1 X 20MM LG 2 11 601327 LOCK WASHER SS M6 2 12 BRAKE PEDAL 1 13 610471 PEDAL COVER 1 14 FLANGED BUSHING 16MM O D X 12MM I D 2 15 SPIROL PIN 5MM X 30 MM 2 16 672457 SENSOR SPACER 1 17 PIVOT SHAFT 1 18 SPLIT SLEEVE 10MM O D X...

Page 34: ...lable as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY BRAKES 660327 Service Parts Manual 32 BUSHING 10 2MM DIA 1 33 SHOCK ABSORBER WASHER 31MM O D X 10 3MM I D 2 34 SPRING 1 35 FLANGED HEX HEAD LOCK NUT M10 1 5 1 36 37 38 601894 CLEVIS PIN 8MM DIA X 21 5MM LG 1 39 601835 RETAINING RING 8MM 1 ...

Page 35: ...Page D 4 Notes BRAKES 660327 Service Parts Manual ...

Page 36: ...Service Parts Manual Page E 1 ELECTRICAL ADVANCED BATTERY 2 MODULE Front of Vehicle Frame 1 10 28 26 33 10 28 28 32 10 5 11 16 9 23 23 6 8 12 11 14 17 11 12 9 2 6 7 11 15 18 27 19 20 13 12 9 4 24 25 3 34 33 2 ...

Page 37: ...KET PASSENGER SIDE 1 9 11027G1 FLANGED LOCK NUT 5 16 18 4 10 00715G2 HEX WASHER HEAD BOLT 5 16 18 X 80 LG 4 11 13437G9 SERRATED HEAD LOCK SCREW 1 4 20 X 3 4 LG 4 12 14390G4 LOCK NUT 1 4 20 4 13 654863 FLANGED HEX HEAD BOLT 1 4 10 X 8 3 4 LG 2 14 652002 BATTERY CABLE RED 6AWG 122 MM LG 1 15 653432 BATTERY CABLE BLACK 6AWG 122 MM LG 1 16 652090 HARNESS BMS TO MAIN HARNESS 1 17 653449 BATTERY CABLE R...

Page 38: ...es a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRICAL 660327 Service Parts Manual 32 602572 PAN HEAD TAPTITE BOLT M10 1 5 X 25MM LG 2 33 603799 FLANGED HEX HEAD BOLT M10 1 25 X 25MM LG 2 34 603818 BARREL CLIP M10 1 5 2 ...

Page 39: ...Page E 4 Notes ELECTRICAL 660327 Service Parts Manual ...

Page 40: ...ED BATTERY 3 MODULE Front of Vehicle 4 3 1 16 19 20 17 18 2 Front of Vehicle NOTE Refer to ADVANCED BATTERY 2 MODULE for exploded view of battery pack NOTE Refer to ADVANCED BATTERY 2 MODULE for exploded view of battery pack ADVANCED BATTERY 4 MODULE 5 21 ...

Page 41: ...ICAL 660327 Service Parts Manual 1 651961 BATTERY COMMUNICATION CABLE 90AH 1 2 653431 BATTERY CABLE BLACK 6AWG 160 MM LG 1 3 653433 BATTERY CABLE RED 6AWG 160 MM LG 1 4 654488 BATTERY TRAY SPACER 2 5 659134 CONICAL HEX NUT M8 1 25 2 6 7 8 9 10 11 12 13 14 15 16 651962 BATTERY COMMUNICATION CABLE 120AH 1 17 653431 BATTERY CABLE BLACK 6AWG 160 MM LG 1 18 653432 BATTERY CABLE BLACK 6AWG 122 MM LG 1 1...

Page 42: ...t en er w ith ve hi cl e ke y de pr es se d re m ov e lif t fa st en er to W he n ce nt er is To re us e fa st en er pu sh ce nt er st em up th en in st al l fa st en er sh ie ld in to ho le th ro ug h To se cu re fa st en er in pl ac e pr es s do w n on ce nt er st em w ith he ad of fa st en er un til flu sh NO T alt er or tam pe r wi th thi s un it Un au tho riz ed mo dif ica tio ns ca n res ult...

Page 43: ...65G01 RUN TOW SWITCH 1 6 620764G02 REVERSE WARNING BUZZER 1 7 609686G01 BI METAL SWITCH 1 8 636455G22 FUSE MINI 58V 10A NOT ILLUSTRATED 1 9 651800G01 RESISTOR MALE 120 OHM NOT ILLUSTRATED 1 10 648072 CLIP TREE TYPE NOT ILLUSTRATED 1 11 653485 BATTERY CABLE 525MM LG 1 12 612423 CONTROLLER SPLASH SHIELD 1 13 01051G01 PAN HEAD PHILLIPS SCREW 8 16 X 1 2 LG 2 14 651410 CHARGER RECEPTACLE 1 15 16 17 18 ...

Page 44: ...nt of Vehicle 27 1 17 9 13 14 17 6 12 DC DC CONVERTER ASSEMBLY includes items 13 17 1 ACCESSORY HARNESS includes items 2 4 42 TURN SIGNAL SWITCH includes item 43 Front of Vehicle Horn Assembly Installation Momentary Switch Installation 25 21 24 22 Front of Vehicle 23 39 37 33 34 32 Instrument Panel Trim 8 7 15 16 29 19 ...

Page 45: ... ATO 58V 10A NOT ILLUSTRATED 1 5 6 649804 BUTTON HEAD TORX SCREW M8 3 5 X 30MM LG 1 7 00559G8 FLAT WASHER 5 16 2 8 00702G2 HEX NUT 5 16 18 2 9 608290 SELF TAPPING SCREW 10 16 X 3 4 LG 2 10 11 12 632184 DC DC CONVERTER ASSEMBLY INCLUDES ITEMS 13 17 1 13 662828 BRACKET 1 14 632185 DC DC CONVERTER 1 15 662824G02 TERMINAL STUD BLACK 1 16 662824G01 TERMINAL STUD RED 1 17 632372 TAPPING SCREW 10 32 X 3 ...

Page 46: ...53072 KEY SWITCH R N F 4 POSITION 1 34 655131 KEY SWITCH AND KEY SET ASSEMBLY 1 35 36 37 612314 STATE OF CHARGE METER 1 38 39 604019 HEADLIGHT SWITCH 1 40 41 20965G3 STEERING COLUMN COVER 1 42 604511 TURN SIGNAL SWITCH INCLUDES ITEM 43 1 43 604367 FLASHER UNIT 1 44 19344G1 VINYL TAPE 40MM LG NOT ILLUSTRATED 1 45 46 16816G5 RATCHET RIVET 187 X 550 LG 2 47 31539G1 NYLON CLAMP 15 5 LG 1 48 670675G01 ...

Page 47: ...Page E 12 Notes ELECTRICAL 660327 Service Parts Manual ...

Page 48: ...660327 Service Parts Manual Page E 13 ELECTRICAL 3 1 2 6 7 9 10 USB Nut 5 USB PORT HOUSING ASSEMBLY includes items 6 7 Front of Vehicle Front of Vehicle ...

Page 49: ...Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page E 14 ELECTRICAL 660327 Service Parts Manual 1 71078G01 12V POWER OUTLET 1 2 600543 BUTTON HEAD TORX BOLT M4 75 X 12MM LG 2 3 602053 LOCK NUT M4 7 2 4 5 639384 USB PORT HOUSING ASSEMBLY INCLUDES ITEMS 6 7 1 6 639383 USB PORT HOUSING 1 7 639382 USB PORT LID 1 8 9 638233 USB ELECTRONICS 1 10 17618G1 CLA...

Page 50: ...6 11 17 18 TAILLIGHT ASSEMBLY DRIVER SIDE includes items 21 24 26 19 TAILLIGHT ASSEMBLY PASSENGER SIDE includes items 22 26 2 HEADLIGHT ASSEMBLY PASSENGER SIDE includes items 8 9 11 17 8 14 14 17 6 9 15 16 12 13 11 5 28 27 26 21 22 24 25 TAILLIGHT INSTALLATION HEADLIGHT INSTALLATION Front of Vehicle Front of Vehicle ...

Page 51: ...6 607436 HEADLIGHT DRIVER SIDE 1 7 8 607437 GASKET PASSENGER SIDE 1 9 607435 HEADLIGHT PASSENGER SIDE 1 10 11 74004G01 BULB 1 12 676687 FRONT TURN SIGNAL BULB 1 13 607487 WIRING HARNESS TURN SIGNAL 1 14 607434 CLIP 4 15 608328 BUTTON HEAD TORX SCREW PLASTITE M3 1 3 X 14MM LG 1 16 608322 RETAINER 1 17 615459 ANTI ROTATION COLLAR 1 18 648672G01 TAILLIGHT ASSEMBLY DRIVER SIDE INCLUDES ITEM 21 24 26 1...

Page 52: ...5 7 11 SPEAKER ASSEMBLY MOUNTING PASSENGER SIDE includes items 6 11 BLUETOOTH SPEAKERS ASSEMBLY includes items 13 18 BLUETOOTH SPEAKER PARENT includes items 14 16 Front of Vehicle Negative Harness Positive Harness Part of Body Front of Vehicle A 1 5 17 7 8 11 9 14 16 14 15 10 3 4 12 13 6 2 13 0000 18 A ...

Page 53: ...EAKER ASSEMBLY MOUNTING DRIVER SIDE INCLUDES ITEMS 5 7 11 1 4 697231 SPEAKER ASSEMBLY MOUNTING PASSENGER SIDE INCLUDES ITEMS 6 11 1 5 690335G01 SPEAKER BRACKET L H 1 6 690335G02 SPEAKER BRACKET R H 1 7 620634 END CAP 1 8 600527 BUTTON HEAD TORX BOLT M10 1 5 X 60 MM LG 1 9 600525 LOCK NUT M10 1 5 1 10 648473 FRONT MIRROR MOUNT STRUT 1 11 603823 FLAT WASHER 1 12 692171 BLUETOOTH SPEAKERS ASSEMBLY IN...

Page 54: ...Page E 19 Notes ELECTRICAL 660327 Service Parts Manual ...

Page 55: ...Page E 20 Notes ELECTRICAL 660327 Service Parts Manual ...

Page 56: ...660327 Service Parts Manual Page D 5 BRAKES 1 2 Motor Rear Axle Assembly 4 3 Front of Vehicle ...

Page 57: ... a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page D 6 BRAKES 660327 Service Parts Manual 1 617766 E BRAKE 1 2 628550 O RING DIA 152MM 1 3 73715G01 FLANGED HEX HEAD BOLT M6 1 X 60MM LG 3 4 00664G7 LOCK WASHER SS M6 3 ...

Page 58: ...Page D 7 Notes BRAKES 660327 Service Parts Manual ...

Page 59: ...Page D 8 Notes BRAKES 660327 Service Parts Manual ...

Page 60: ...ervice Parts Manual Page F 1 ELECTRONIC SPEED CONTROL 1 20 15 12 21 23 21 22 23 21 23 21 22 23 25 2 15 6 7 4 7 9 10 18 13 12 16 Main Motor Wires Front of Vehicle Heat Shield Part of Resistor Front of Vehicle 4 ...

Page 61: ...DE 1 3 4 649804 BUTTON HEAD TORX SCREW M8 X 3 50 X 30MM LG 2 5 6 667000G02 CONTROLLER 1206 AC ADV BATT 1 7 606264 FLANGED HEX HEAD BOLT M6 1 X 20MM LG 4 8 9 607707 WIRE ASSEMBLY WHITE 10 AWG 300MM LG 1 10 73876G01 FLANGED HEX HEAD BOLT M6 1 X 12MM LG 1 11 12 653471 BATTERY CABLE BLACK 6 AWG 480MM LG 1 13 73876G01 FLANGED HEX HEAD BOLT M6 1 X 12MM LG 1 14 15 624611 WIRE ASSEMBLY WHITE 10 AWG 400MM ...

Page 62: ...Page F 3 Notes ELECTRONIC SPEED CONTROL 660327 Service Parts Manual ...

Page 63: ...Page F 4 Notes ELECTRONIC SPEED CONTROL 660327 Service Parts Manual ...

Page 64: ...660327 Service Parts Manual Page G 1 FRAME 5 12 11 3 8 9 9 7 4 1 2 Front of Vehicle ...

Page 65: ...SCRIPTION QTY Page G 2 FRAME 660327 Service Parts Manual 1 657280G05 FRAME WELDMENT P COAT 1 2 657280G03 FRAME WELDMENT E COAT P COAT 1 3 614597 INSTRUMENT PANEL SUPPORT WELDMENT 1 4 602572 PAN HEAD TAPITE BOLT M10 1 5 X 25MM LG 2 5 600525 FLANGED LOCK NUT M10 1 5 2 6 7 600218 SEAT SUPPORT BRACKET DRIVER SIDE 1 8 628614 SEAT SUPPORT BRACKET PASSENGER SIDE 1 9 603799 FLANGED HEX HEAD BOLT M10 1 5 X...

Page 66: ...Page G 3 Notes FRAME 660327 Service Parts Manual ...

Page 67: ...Page G 4 Notes FRAME 660327 Service Parts Manual ...

Page 68: ...IDE includes items 6 9 11 26 32 CONTROL ARM ASSEMBLY includes items 33 34 11 HUB ASSEMBLY includes items 12 15 1 SHOCK ABSORBER PASSENGER SIDE includes items 5 8 11 26 Front of Vehicle 5 18 21 22 23 19 20 6 8 12 15 13 14 34 36 37 42 43 36 45 46 48 49 48 49 34 39 40 39 33 14 26 17 9 30 31 29 28 ...

Page 69: ...3345 SPINDLE DRIVER SIDE 1 7 8 655529 STRUT PASSENGER SIDE FOR VEHICLES MANUFACTURED AFTER 26 APRIL 2017 1 9 655526 STRUT DRIVER SIDE FOR VEHICLES MANUFACTURED AFTER 26 APRIL 2017 1 10 11 609603 HUB ASSEMBLY INCLUDES ITEMS 12 15 1 12 HUB 1 13 BEARING SPACER 28MM O D X 22MM I D X 46 7MM LG 1 14 BALL BEARING 47MM O D X 20MM I D X 14MM 2 15 19862G1 WHEEL BOLT 1 2 20 X 1 218 LG 4 16 17 12091G2 SPINDLE...

Page 70: ...FACTURED BEFORE 26 APRIL 2017 1 31 603024 STRUT PASSENGER SIDE FOR VEHICLES MANUFACTURED BEFORE 26 APRIL 2017 1 32 608089 CONTROL ARM ASSEMBLY INCLUDES ITEMS 33 34 1 33 608090 CONTROL ARM 1 34 608086 MOUNTING SLEEVE RUBBER 2 35 36 601340 CONTROL ARM BUSHING 2 37 602085 CONTROL ARM CARRIER TUBE 2 38 39 602415 FLANGED HEX HEAD BOLT M10 1 5 X 80MM LG 2 40 600525 LOCK NUT M10 1 5 2 41 42 601754 FLANGE...

Page 71: ...Page H 4 Notes FRONT SUSPENSION AND STEERING 660327 Service Parts Manual ...

Page 72: ...660327 Service Parts Manual Page H 5 FRONT SUSPENSION AND STEERING 1 5 4 7 6 9 8 7 8 12 11 2 STEERING COLUMN ASSEMBLY includes items 5 9 ...

Page 73: ...ormation ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page H 6 FRONT SUSPENSION AND STEERING 660327 Service Parts Manual 1 602980 STEERING WHEEL 1 2 601709 LOCK NUT M6 2 1 3 4 600333 STEERING COLUMN ASSEMBLY INCLUDES ITEMS 5 9 1 5 608117 STEERING COLUMN 1 6 608114 STEERING YOKE 1 7 608653 SOCKET HEAD BOLT M10 1 5 X 35MM LG 2 8 608654 LOCK WASHER 10 5MM 2 9 608655 HEX NUT M10 1 5 1 10 11 602572 PAN HEAD ...

Page 74: ...Page H 7 Notes FRONT SUSPENSION AND STEERING 660327 Service Parts Manual ...

Page 75: ...Page H 8 Notes FRONT SUSPENSION AND STEERING 660327 Service Parts Manual ...

Page 76: ...660327 Service Parts Manual Page J 1 MOTOR Axle Assembly Electronic Brake 2 6 9 8 4 5 1 Front of Vehicle 7 SPEED SENSOR KIT includes items 8 9 ...

Page 77: ...tion ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page J 2 MOTOR 660327 Service Parts Manual 1 680638 MOTOR 48V AC 1 2 605714 FLEX LOOM SLEEVE 1 3 4 605741 HEX HEAD BOLT M6 1 X 25MM LG 6 5 601327 LOCK WASHER SS M6 6 6 668214 TEMPERATURE SENSOR JUMPER HARNESS 48V 1 7 614252 SPEED SENSOR KIT INCLUDES ITEMS 8 9 1 8 SPEED SENSOR 1 9 614253 PAN HEAD TORX BOLT M6 1 X 12MM LG 1 10 11 12 13 32372G6 VINYL TRIM N...

Page 78: ...Page J 3 Notes MOTOR 660327 Service Parts Manual ...

Page 79: ...Page J 4 Notes MOTOR 660327 Service Parts Manual ...

Page 80: ...ncludes item 3 2 14 22 26 31 INPUT GEAR KIT includes items 15 20 10 AXLE HOUSING includes item 11 12 INTERNAL GEARS KIT includes items 15 23 24 BALL BEARING KIT includes items 19 20 and 27 29 DIFFERENTIAL COVER ASSEMBLY KIT includes items 32 33 29 15 19 18 20 36 36 38 12 37 3 4 49 5 51 50 51 50 16 17 27 5 2 6 39 39 40 41 28 24 44 28 10 46 11 45 47 32 53 33 11 10 42 23 42 2 4 6 39 39 40 41 ...

Page 81: ...7G1 FLAT WASHER BRAKE DRUM 1 5 O D X 76 I D 2 7 8 9 630902 LIGHT DUTY ELECTRIC AXLE 16 99 1 INCLUDES ITEMS 10 51 1 10 AXLE HOUSING INCLUDES ITEMS 11 12 1 11 15118G1 FLANGED HEX HEAD BOLT 3 8 16 X 2 12 LG 4 12 618650 AXLE BRACKET LOCATING PIN 2 13 14 620329 INPUT GEAR KIT INCLUDES ITEMS 15 20 1 15 620327 INPUT GEAR 1 16 620328 OIL SEAL 1 17 23530G1 RETAINING RING 2 059 DIA 1 18 24628G1 O RING SEAL ...

Page 82: ...VER ASSEMBLY KIT INCLUDES ITEMS 32 33 1 32 620347 RUBBER PLUG 1 33 620348 DIFERENTIAL COVER PLATE 1 34 35 36 608811 END CAP PLUG 2 37 614208 AXLE SHAFT LONG DRIVER SIDE 1 38 614209 AXLE SHAFT SHORT PASSENGER SIDE 1 39 620342 RETAINING RING 4 40 620343 BALL BEARING 2 41 620344 OIL SEAL 2 42 620345 O RING 2 43 44 614756 LIMITED SLIP DIFFERENTIAL KIT 1 45 601084 LOCK NUT 3 8 24 4 46 620335 FLANGED HE...

Page 83: ...Page K 4 Notes REAR AXLE 660327 Service Parts Manual ...

Page 84: ...660327 Service Parts Manual Page L 1 REAR SUSPENSION 1 10 11 13 12 16 16 15 17 18 17 21 9 22 23 24 23 22 22 23 23 24 22 5 5 6 4 19 7 Front of Vehicle ...

Page 85: ... 100MM LG 1 5 620160 FLANGED BUSHING URETHANE 2 6 620161 SPLIT SPACER STEEL 1 7 614974 FLANGED HEX NUT M10 1 5 1 8 9 632103 U BOLT 68MM DIA X 45MM X 110MM LG 2 10 626422 AXLE SUPPORT BRACKET 1 11 625658 SHOCK MOUNT PLATE PASSENGER SIDE 1 12 625657 SHOCK MOUNT PLATE DRIVER SIDE 1 13 600525 FLANGED LOCK NUT M10 1 5 4 14 15 601754 FLANGED HEX HEAD BOLT M10 1 5 X 100MM LG 2 16 603648 SHACKLE PLATE 2 1...

Page 86: ...Page L 3 Notes REAR SUSPENSION 660327 Service Parts Manual ...

Page 87: ...Page L 4 Notes REAR SUSPENSION 660327 Service Parts Manual ...

Page 88: ...660327 Service Parts Manual Page M 1 SEATING 11 12 1 SEAT BOTTOM ASSEMBLY includes items 2 12 14 SEAT BACK ASSEMBLY includes items 15 17 15 16 2 7 7 8 10 5 12 8 3 4 Front of Vehicle 17 ...

Page 89: ...L AND FOAM SEAT BOTTOM 1 644819G02 STONE BEIGE 644819G01 OYSTER 644819G06 BLACK 644819G04 GRAY 3 644351 WOODEN BASE ASSEMBLY 1 4 602551 COVER PLATE 1 5 16816G2 RATCHET RIVET 25 X 887 4 6 7 71610G01 SEAT HINGE 1 8 00720G08 FLAT HEAD PHILLIPS TAPPING SCREW 12 14 X 1 LG 3 9 10 617645 HIP RESTRAINT DRIVER SIDE 1 11 617644 HIP RESTRAINT PASSENGER SIDE 1 12 615417 BUTTON HEAD TORX BOLT M10 1 5 X 25MM LG...

Page 90: ...Y includes items 2 4 13 SEAT BOTTOM ASSEMBLY FIXED includes items 14 16 20 FLOORBOARD ASSEMBLY FIXED SEAT includes items 21 23 2 3 4 14 37 36 15 16 39 21 18 9 36 6 7 6 7 34 33 18 23 27 26 28 31 26 27 28 11 10 10 11 22 21 Seat support Seat support 30 Front of Vehicle ...

Page 91: ...4820G02 STONE BEIGE 644820G01 OYSTER 644820G06 BLACK 644820G04 GRAY 3 605529 COVER PLASTIC 1 4 644268 BASE ASSEMBLY 1 5 6 606286 REAR SEAT SUPPORT BRACKET 1 7 600530 BUTTON HEAD TORX BOLT M10 1 5 X 25MM LG 2 8 9 604473 SEAT SUPPORT 1 10 603800 FLANGED HEX HEAD BOLT M10 1 5 X 50MM LG 4 11 600525 FLANGED LOCK NUT M10 1 5 4 12 13 SEAT BOTTOM ASSEMBLY FIXED INCLUDES ITEMS 14 16 1 608010 OYSTER 605501 ...

Page 92: ... 19853G1 TUBE CAP 1 X 1 2 22 638346G01 FOOTREST WELDMENT 1 23 640653 GRIP TAPE 1 24 25 26 603799 FLANGED HEX HEAD BOLT M10 1 5 X 25MM LG 4 27 602415 FLANGED HEX HEAD BOLT M10 1 5 X 80MM LG 2 28 600525 LOCK NUT M10 1 5 2 29 30 603800 FLANGED HEX HEAD BOLT M10 1 5 X 50 MM LG 2 31 603818 BARREL CLIP M10 1 5 2 32 33 604723 ARM REST DRIVER SIDE 1 34 604725 ARM REST PASSENGER SIDE 1 35 36 600530 BUTTON ...

Page 93: ...Page M 6 Notes SEATING 660327 Service Parts Manual ...

Page 94: ... 27 61 62 33 34 35 1 SEAT BACK ASSEMBLY includes items 2 4 9 SEAT BOTTOM ASSEMBLY FLIP includes items 10 20 10 SEAT BOTTOM ASSEMBLY includes items 11 14 23 FLOORBOARD ASSEMBLY FLIP SEAT includes items 24 29 37 DECK BED ASSEMBLY includes items 38 41 Front of Vehicle Front of Vehicle 68 Front of Vehicle Front of Vehicle 66 67 BAGWELL CLOSEOUT ASSEMBLY includes items 65 67 ...

Page 95: ...STONE BEIGE 644820G01 OYSTER 644820G06 BLACK 644820G04 GRAY 5 6 600530 BUTTON HEAD TORX BOLT M10 1 5 X 25MM LG 4 7 603823 FLAT WASHER M10 X 22MM X 2 5MM 4 8 9 SEAT BOTTOM ASSEMBLY FLIP INCLUDES ITEMS 10 20 1 615193 STONE BEIGE 615194 OYSTER 615137 BLACK 670860 GRAY 10 SEAT BOTTOM ASSEMBLY INCLUDES ITEMS 11 14 1 615192 STONE BEIGE 75197G03 OYSTER 75197G07 BLACK 75197G02 GRAY 11 VINYL COVER 1 615191...

Page 96: ...X 887 10 27 19853G1 TUBE CAP 1 X 1 2 28 614973 OVAL REFLECTOR RED 4 29 608290 SELF TAPPING SCREW 10 16 X 3 4 LG 2 30 31 603799 FLANGED HEX HEAD BOLT M10 1 5 X 25MM LG 4 32 33 604473 SEAT SUPPORT 1 34 601414 FLANGED HEX HEAD BOLT M10 1 5 X 65MM LG 4 35 600525 LOCK NUT M10 1 5 4 36 37 615138 DECK BED ASSEMBLY INCLUDES ITEMS 38 41 1 38 620878 MIDDLE LIFTED DECK BED 1 39 75250G01 SEAT HINGE PASSENGER ...

Page 97: ...rvice Parts Manual 51 52 602415 FLANGED HEX HEAD BOLT M10 1 5 X 80MM LG 2 53 600525 LOCK NUT M10 1 5 2 54 55 73876G01 FLANGED HEX HEAD BOLT M6 1 X 12MM LG 2 56 601476 LOCK NUT M6 1 2 57 58 600530 BUTTON HEAD TORX BOLT M10 1 5 X 25MM LG 2 59 603818 BARREL CLIP M10 1 5 2 60 61 603799 FLANGED HEX HEAD BOLT M10 1 5 X 25MM LG 2 62 600525 LOCK NUT M10 1 5 2 63 64 643973 BAGWELL CLOSEOUT ASSEMBLY INCLUDE...

Page 98: ...anual Page M 11 SEATING 12 SEATBELT INSTALLATION HARDWARE KIT includes items 13 17 3 SEATBELT STRUCTURE HARDWARE KIT includes items 4 6 4 5 1 9 8 15 16 16 15 17 6 17 14 17 16 15 10 14 14 13 17 13 17 16 Sash Guide Sash Guide ...

Page 99: ...10739 SEATBELT WELDMENT 1 2 3 612126 SEATBELT STRUCTURE HARDWARE KIT INCLUDES ITEMS 4 6 1 4 602415 FLANGED HEX HEAD BOLT M10 1 5 X 80MM LG 4 5 600525 FLANGED LOCK NUT M10 1 5 4 6 604066 FLAT WASHER STEEL M10 4 7 8 609031 SEAT BELT BUCKLE 9 LG 2 9 609854 SEAT BELT BUCKLE 6 LG 2 10 649131 SEAT BELT RETRACTOR ASSEMBLY 4 11 12 612127 SEATBELT INSTALLATION HARDWARE KIT INCLUDES ITEMS 13 17 1 13 605686 ...

Page 100: ...Page M 13 Notes SEATING 660327 Service Parts Manual ...

Page 101: ...Page M 14 Notes SEATING 660327 Service Parts Manual ...

Page 102: ...PROTECTION 3 11 9 3 20 18 16 15 19 4 17 4 6 3 21 5 10 12 7 13 6 5 5 6 1 SUN TOP KIT STONE BEIGE includes items 3 14 2 SUN TOP KIT OYSTER includes items 4 14 17 8 SUN TOP HARDWARE KIT includes items 9 13 14 SUN TOP HARDWARE KIT includes items 15 20 ...

Page 103: ...RUT TUBE 1 5 604423 REAR STRUT DRIVER SIDE 1 6 604424 REAR STRUT PASSENGER SIDE 1 7 603800 FLANGED HEX HEAD BOLT M10 1 5 X 50MM LG 2 8 610468 SUN TOP HARDWARE KIT INCLUDES ITEMS 9 13 1 9 601414 FLANGED HEX HEAD BOLT M10 1 5 X 65MM LG 4 10 602415 FLANGED HEX HEAD BOLT M10 1 5 X 80MM LG 4 11 600525 FLANGED LOCK NUT M10 1 5 4 12 602770 STRUT GROMMET DRIVER SIDE 1 13 602992 STRUT GROMMET PASSENGER SID...

Page 104: ...Service Parts Manual Page P 3 WEATHER PROTECTION 5 8 6 3 12 10 11 4 1 SPLIT WINDSHIELD KIT includes items 2 9 2 SPLIT WINDSHIELD ASSEMBLY includes items 3 6 9 SPLIT WINDSHIELD HARDWARE KIT includes items 10 12 ...

Page 105: ...SCRIPTION QTY Page P 4 WEATHER PROTECTION 660327 Service Parts Manual 1 606584 SPLIT WINDSHIELD KIT INCLUDES ITEMS 2 9 1 2 606623 SPLIT WINDSHIELD ASSEMBLY INCLUDES ITEMS 3 6 1 3 603738 SPLIT WINDSHIELD 1 4 603201 LOWER WINDSHIELD LATCH 2 5 603198 UPPER WINDSHIELD LATCH 2 6 604115 ISOLATOR 2 7 8 613136 WINDSHIELD ATTACHMENT SASH 2 9 607014 SPLIT WINDSHIELD HARDWARE KIT INCLUDES ITEMS 10 12 1 10 60...

Page 106: ...Page P 5 Notes WEATHER PROTECTION 660327 Service Parts Manual ...

Page 107: ...Page P 6 Notes WEATHER PROTECTION 660327 Service Parts Manual ...

Page 108: ...LY MACHINE ALLOY includes items 2 4 11 WHEEL AND TIRE ASSEMBLY HOLE N ONE includes items 12 14 18 WHEEL AND TIRE ASSEMBLY ASM MILLED includes items 19 21 22 WHEEL AND TIRE ASSEMBLY USA TRAIL includes items 23 25 5 6 7 Tire design may vary by Part Number 16 9 10 ALLOY WHEEL CAP Wheel cover design may vary by Part Number ...

Page 109: ...75G01 DUST CAP 1 9 615617 HUB CAP GOLD FOR VEHICLES MANUFACTURED BEFORE JANUARY 8 2018 10 615618 HUB CAP SILVER FOR VEHICLES MANUFACTURED BEFORE JANUARY 8 2018 11 612772 WHEEL AND TIRE ASSEMBLY HOLE N ONE INCLUDES ITEMS 12 14 1 12 612770 WHEEL 8 1 13 612771 TIRE KENDA 1 14 11657G2 VALVE STEM 1 15 16 601353 ALLOY WHEEL CAP 1 17 18 635726 WHEEL AND TIRE ASSEMBLY ASM MILLED INCLUDES ITEMS 19 21 1 19 ...

Page 110: ...Page R 3 Notes WHEELS AND TIRES 660327 Service Parts Manual ...

Page 111: ...Page R 4 Notes WHEELS AND TIRES 660327 Service Parts Manual ...

Page 112: ...T H Tu rn th e ig ni tio n ke y to th e N po si tio n an d c ho ck tir es to pr ev en t in ad ve rte nt m ov em en t R em ov e th is pl as tic co ve r by re m ov in g 3 pl as tic fa st en er s Se e ill us tra tio ns be lo w Se e em er ge nc y br ak e re le as e in st ru ct io n un de r th is pa ne l 60 99 87 Fl ip th e R U N T O W sw itc h to th e T O W po si tio n an d m ov e ve hi cl e to th e d...

Page 113: ...TEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page S 2 DECALS AND LABELS 660327 Service Parts Manual 1 619206 E Z GO COWL DECAL 1 2 608528 WARNING LABEL INSTRUMENT PANEL 1 3 669002 ELiTE SHUTTLE 2 2 DECAL 1 4 5 612594 TOW SWITCH WARNING LABEL 1 6 609694 TOWING INSTRUCTION NOTICE LABEL 1 7 609987 TOWING MAINTENANCE LABEL 1 8 9 655748 ADVANCED BATTERY WARNING LABEL 1 10 664789 WARNING LABEL STEERING WHEEL 1...

Page 114: ...n A V O I D s t a n d i n g i n f r o n t o f o r b e h i n d v e h i c l e O N L Y 2 o c c u p a n t s p e r s e a t A l w a y s r e m a i n P R O P E R L Y S E A T E D a n d H O L D I N G O N 6 0 8 5 3 7 1 Footrest Weldment MAX 4 in 10 cm MAX 14o 25 MAX 250 lbs 110 kg 610631 2 FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY AVOID FALLS from the vehicle and other SERIOUS...

Page 115: ...dicates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page S 4 DECALS AND LABELS 660327 Service Parts Manual 1 608537 REAR FACING SEAT WARNING LABEL 1 2 610631 CLAYS BED LABEL 1 3 611362 REAR FACING SEAT LABEL 1 ...

Page 116: ...OFF O R F ON OFF I O R F ON OFF I O ON N F R OFF O 614043 F R OFF O ON N ON OFF I O R F 1 61 09 91 4 659260 Li ion 140 F 60 C 4 F 20 C 9 Advanced Battery Top Cover FOR CE VEHICLES 614044 N O N F R F F O O N O F R F F O O N N O F F O I O R F R F N O F F O I O N O N F R F F O O R F N O F F O I O P www ezgo com www ezgo com cm 150 10 12 664283 F R OFF O ON N 13 ...

Page 117: ...ult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page S 6 DECALS AND LABELS 660327 Service Parts Manual 1 614043 WARNING LABEL INSTRUMENT PANEL 1 2 3 4 610991 TOWING MAINTENANCE LABEL 1 5 610990 TOWING INSTRUCTION NOTICE LABEL 1 6 7 8 9 659260 ADVANCED BATTERY WARNING LABEL 1 10 614044 STEERING WHEEL LABEL 1 11 12 601783 CE LABEL 1 13 664283 RUN TOW...

Page 118: ...327 Service Parts Manual Page S 7 DECALS AND LABELS FOR CE VEHICLES 608818 608820 www ezgo com 612214 MAX 5 mph 8 kph MAX 12 mph 19 kph MAX 10 608823 1 2 3 4 Heat Shield Tow Bar Rear Body Footrest Weldment ...

Page 119: ...icates a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page S 8 DECALS AND LABELS 660327 Service Parts Manual 1 608818 GROUNDING LABEL 1 2 608820 SHUTTLE 2 2 LABEL 1 3 612214 TOWBAR LABEL 1 4 608823 HOT CE LABEL 1 ...

Page 120: ...Page S 9 Notes DECALS AND LABELS 660327 Service Parts Manual ...

Page 121: ...Page S 10 Notes DECALS AND LABELS 660327 Service Parts Manual ...

Page 122: ...s Phone 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Owner s guides and repair manuals are available from a local Distributor or an authorized Branch Parts Accessories Department or at www shop ezgo com Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of TSV Technical Communications Department ...

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