Textron EK1230L Service Manual Download

Page: 5 / 31

Battery-powered Pistol Grip X Tools

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Main Parts List—All Tools

52080593 Housing unit, 6-ton.................................... 1

52080360 Housing unit, 12-ton.................................. 1

Left housing............................................... 1

Right housing ............................................ 1

Retract button ........................................... 1

Spring ........................................................ 2

Screw ...................................................... 12

52049231 Motor gearbox unit .................................... 1

52049233 Release lever unit ...................................... 1

52080590 Pump housing unit (E6CCXL, EK622FL) ... 1

52080848 Pump housing unit

(EK6ATL, EK6FTL) ..................................... 1

52080356 Pump housing unit

(E12CCXL, EK12IDL, EK1230L,

EK1240L, EK1240CL, EK1240KL) ............. 1

52080595 Pump housing unit

(EK1550L, EK1550FL) ............................... 1

52080849 Pump housing unit (ESC85L, ESG50L) ..... 1

52080609 Pump housing unit (ESC105L, ESG55L) ... 1

52080911 Pump housing unit (ESG105L) .................. 1

52082635 Pump Housing unit (EK425PL) .................. 1

52049232 Relief valve unit (all except ESC85L,

ESC105L, ESG50L, ESG55L, ESG105L)... 1

52080622 Relief valve unit (ESC85L, ESC105L,

ESG50L, ESG55L, ESG105L) .................... 1

52024191 Piston pump unit ....................................... 1

52049205 Sensor (EK6ATL, EK6FTL, EK622PL,

EK12IDL, EK1230L, EK1240L,

EK1240CL, EK1240KL,

EK1550L, EK1550FL, EK425PL) ............... 1

50121839 Screw (E6CCXL, ESG50L, ESG55L,

E12CCXL, ESC85L, ESC105L) .................. 1

Seal (included in 52054906 seal kit) .......... 1

52080601 Circuit board (X version) ............................ 1

52082654 Control Board (EK622PLX) ........................ 1

52082653 Control Board (EK425PLX) ........................ 1

52082188 Control board (EK1230LX, EK1240LX, ..... 1

EK1240CLX, EK1240KLX, EK12IDLX)

52082189 Control board (EK1550LX, EK1550FLX) .... 1

52082191 Control board (EK6ATLX, EK6FTLX, ........ 1

52082192 Control board (E12CCXLX, E6CCXLX) ...... 1

52082195 Control board (ESG50LX, ESC85LX)......... 1

52082196 Control board (ESG105LX) ........................ 1

52082197 Control board (ESC105LX, ESG55LX)....... 1

52079314 Decal, 6-ton, brand ................................... 1

52079313 Decal, 12-ton, brand ................................. 1

52079281 Identification decal (E6CCXLX) ................. 1

52079273 Identification decal (EK6ATLX) .................. 1

52079275 Identification decal (EK6FTLX) .................. 1

52079257 Identification decal (EK622PLX) ................ 1

Key

Part No.

Description

Qty

Key

Part No.

Description

Qty

52079279 Identification decal (E12CCXLX) ............... 1

52079277 Identification decal (EK12IDLX) ................. 1

52079261 Identification decal (EK1230LX) ................ 1

52079259 Identification decal (EK1240LX) ................ 1

52079263 Identification decal (EK1240CLX) .............. 1

52079265 Identification decal (EK1240KLX) .............. 1

52079269 Identification decal (EK1550LX) ................ 1

52079267 Identification decal (EK1550FLX) .............. 1

52079295 Identification decal (ESG50LX) .................. 1

52079305 Identification decal (ESG55LX) .................. 1

52079301 Identification decal (ESC85LX) .................. 1

52079299 Identification decal (ESC105LX) ................ 1

52081365 Identification decal (EK425PLX) ................ 1

52080505 Decal, FCC, X version

52055897 Trigger

52080357 Ring

52080300 Pin

52080351 Ring, hang

52080041 Carrying case (EK1550FL)

52082146 Carrying case (E6CCXL, E12CCXL)

52080045 Carrying case (ESC105L, ESG105L)

52082145 Carrying case (all others)

52081370 Connector compatibility decal (E6CCXL, ...

EK622PL, EK425PL)

52081371 Connector compatibility decal (EK6ATL)

52081372 Connector compatibility decal (EK6FTL)

50112171 Connector compatibility decal

(12 & 15 Ton Tools)

52061815 Connector chart decal (E12CCXL–UA12ID)

52070279 Connector chart decal (EK12IDL)

52054906 Seal kit

52047087 120 VAC corded adapter

52047088 230 VAC corded adapter

52070023 18 V, 4 Ah lithium-ion battery

52049201 120 VAC, 18 V charger

52049202 230 VAC, 18 V charger

52049204 12 VDC, 18 V charger

50122746 Carrying strap

52057878 Biodegradable hydraulic fluid (1 qt)

Summary of Contents for EK1230L

Page 1: ...stol Grip X Tools 52080037 REV 1 2017 Greenlee Textron Inc 3 17 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com E12CCXL shown ...

Page 2: ...033 ESG50LX 52080033 ESG55LX 52080033 ESG105LX 52080033 Do not discard this product or throw away For recycling information go to www greenlee com All specifications are nominal and may change as design improvements occur Greenlee Textron Inc shall not be liable for damages resulting from misapplication or misuse of its products GATOR is a registered trademark of Textron Innovations Inc KEEP THIS ...

Page 3: ...cations Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks Oil under pressure easily punctures skin If injured seek medical attention immediately to remove oi...

Page 4: ...p X Tools Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 4 Main Illustration All Tools 1F T 2 5 Nm max 1A 10 1E 4 16 15 5 T 10 Nm 7 T 12 Nm 6 T 8 Nm max T 10 Nm 8 11 1D 9 1B 2 3 T 1 5 Nm 13 12 ...

Page 5: ...G105LX 1 52082197 Control board ESC105LX ESG55LX 1 9 52079314 Decal 6 ton brand 1 52079313 Decal 12 ton brand 1 10 52079281 Identification decal E6CCXLX 1 52079273 Identification decal EK6ATLX 1 52079275 Identification decal EK6FTLX 1 52079257 Identification decal EK622PLX 1 Key Part No Description Qty Key Part No Description Qty 52079279 Identification decal E12CCXLX 1 52079277 Identification dec...

Page 6: ...ols 1 7 2 8 4 3 5 6 9 T 10 Nm T 3 Nm 8 T 2 Nm 3 2 1 T 1 5 Nm 52049233 Release lever unit 1 Release lever 1 2 Socket head screw 1 3 Compression spring 1 52049231 Motor gearbox unit 1 52055064 Motor and pinion 1 2 Gearbox with eccentric 1 3 Retaining ring 1 4 Grooved ball bearing 1 5 Screw 2 6 Eccentric case 1 7 Flange 1 8 Screw 5 9 52028323 Gear box screw 4 Key Part No Description Qty Key Part No D...

Page 7: ... 5B Pump housing 1 6 50109162 Threaded bushing 1 7 Filter 1 8 Bearing 1 9 Switch lever 1 10 Screw 1 11 Bearing 2 12 O ring included in 52054906 1 13 Pin 1 14 Screw 1 15 Needle valve 1 16 O ring 1 17 Compression spring 1 18 Disc spring 1 19 Solenoid 1 21 Cable tie included in 52054906 1 52080610 Solenoid kit cutters includes 15 17 18 2 19 52054907 Solenoid kit crimpers includes 15 19 52055065 Switc...

Page 8: ... in 52054906 1 3 52080625 Reservoir 1 4 Cable tie included in 52054906 1 5 Filter 1 6 50109162 Threaded bushing 1 7 Pump housing 1 8 50109308 Threaded bushing 1 9 O ring included in 52054906 1 10 BO ring included in 52054906 2 11 Cylinder Adaptor 1 12 Screw 1 13 O Ring 1 14 Cylinder Liner 1 52055068 Wrench bushing Key Part No Description Qty Key Part No Description Qty 1 2 3 4 5 T 2 Nm T 12 Nm T 5...

Page 9: ...lter 1 10 Bearing 1 11 Switch lever 1 12 Screw 1 13 Bearing 2 14 O ring included in 52054906 1 15 Pin 1 16 Screw 1 17 Needle valve 1 18 O ring 1 19 Compression spring 1 20 Disc spring 1 21 Solenoid 1 52080610 Solenoid kit cutters includes 17 19 20 2 21 52054907 Solenoid kit crimpers includes 17 21 52055065 Switch lever kit includes 10 12 52055068 Wrench bushing Key Part No Description Qty Key Part...

Page 10: ...included in 52054906 1 5 Pump piston 1 6 Valve stem 1 7 Spring 1 Key Part No Description Qty 1 2 6 7 8 10 9 5 4 3 52049232 Relief valve unit all except ESC85L ESG50L 52068741 Relief valve unit ESC85L ESG50L 1 Seal included in 52054906 1 2 50053630 Valve seat all except ESC85L ESG50L 1 52068743 Valve seat ESC85L ESG50L 1 3 Needle valve 1 4 Plunger 1 5 Washer 3 6 Compression spring 1 7 O ring includ...

Page 11: ... Compression spring 1 8 52080214 Adapter disk 2 9 O ring included in 52054906 1 10 50067257 Screw M4 x 8 1 11 50071220 Pin 3 x 18 1 12 50067150 Fixed head 1 Key Part No Description Qty 13 Movable head 1 14 Latch 1 15 50067214 Guide plate 1 16 50067192 Adapter ram 1 17 50067184 Pin 10 x 40 5 mm 2 18 52080626 Piston 1 19 Adapter lock pin 2 20 Bushing 2 21 50034308 Retaining ring 4 22 50043838 Spring...

Page 12: ...nd cap 1 7 O ring included in 52054906 1 8 Screw M4 0 7 x 8 mm skt head cap 4 9 Fixed head 1 10 Movable head 1 11 Latch 1 12 52062835 Plate 2 13 Adapter disk 1 Key Part No Description Qty 14 Pin pivot 2 15 52062834 Ram 1 16 Pin adapter lock 2 17 Bushing 2 18 Retaining ring 4 19 Screw M5 0 8 x 10 mm skt head cap 1 20 50066943 Stop 1 21 O ring included in 52054906 1 22 Backup ring included in 520549...

Page 13: ...8 Fixed jaw 1 7 50060856 Moving jaw 2 8 50060864 Pivot roller 2 9 50060872 Pivot pin 2 10 50061011 Screw 2 Key Part No Description Qty 50060953 Head kit includes 11 12 11 Head cover LH 1 12 Head cover RH 1 13 50017276 Spring pin 2 14 50017349 Spring pin 1 20 O ring included in 52054906 1 21 Backup ring included in 52054906 1 22 50063812 Piston 1 23 50063405 Pin 1 24 50058398 Compression spring 1 2...

Page 14: ...ded in 50061178 1 8 50061240 Lock pin 1 9 50061160 Side jaw roller 2 10 50060910 Compression spring 2 11 50060961 Ball screw 1 Key Part No Description Qty 12 50061224 Snap ring 2 13 50061003 Screw 2 14 50061038 Screw 2 15 50103458 Set screw 1 16 50017276 Spring pin 2 17 52023662 Head cover 2 20 O ring included in 52054906 1 21 Backup ring included in 52054906 1 22 50063812 Piston 1 23 50063405 Pin...

Page 15: ... 549 as needed 6 52025013 Indenter 1 7 90513533 Retaining ring 4 8 52020513 Pivot pin 2 9 Screw 10 32 x 25 skt set cone pt 1 10 52064268 Crimp head 1 11 52020273 Latch 1 Key Part No Description Qty 12 50111230 Torsion spring 2 13 Spring 1 14 Screw M6 1 0 x 80 mm skt head cap 1 15 End cap 1 16 Screw M5 0 8 x 10 mm skt head cap 1 17 Stop 1 20 O ring included in 52054906 1 21 Backup ring included in ...

Page 16: ...4 5 to decrease distance add a spacer 4 5 205 195 7 Install indenter 6 and secure with set screw 9 Head 1 Lift the latch and open the crimping head 2 Remove the retaining ring 7 pin 8 head 10 and spring 12 3 Install spring 12 with long end into the yoke hole Reinstall head 10 pin 8 and retaining ring 7 4 Close crimping head and check that latch and head are fully engaged 5 Reinstall the battery an...

Page 17: ...lder bolt 1 3 Disc 1 4 Compression spring 1 5 Washer 1 6 O ring included in 50047957 1 7 52057496 Screw 1 8 Jaw holder 1 Key Part No Description Qty 52049400 Latch kit includes 9 12 9 Compression spring 1 10 Locking pin 1 11 Compression spring 1 12 Pin 1 52049401 Roller kit includes 13 14 13 Roller 2 14 Ram 1 15 50120050 Bushing with seal 1 16 Seal bushing included in 50047957 1 Key Part No Descri...

Page 18: ...24683 CJ22 crimping jaw unit for cUL and UL classified crimps 52025649 CJXPJ crimping jaw unit includes 122 125 52025648 CJB single use lock cutter includes 122 126 52049402 Jaw pivot kit includes 122 123 122 Retaining ring 2 123 Pivot pin 1 124A Jaw sharp CJB 1 124B Jaw CJXPJ 2 124C Jaw CJ22 2 125 52022544 Extension spring 1 126 Jaw flat CJB 1 52023623 Die retaining pin kit includes 127 130 127 D...

Page 19: ...ing jaw unit includes 110 118 52024068 CJD3 crimping jaw unit includes 110 118 52020114 CJK Kearney crimping jaw unit includes 110 118 119 121 110A Jaw CJD3BG 2 110B Jaw CJK 2 110C Jaw CJD3O 2 110D Jaw CJD3 2 111 52022544 Extension spring 1 52049402 Jaw pivot kit includes 113 114 113 Retaining ring 2 114 Pin pivot 1 115 Bushing 2 116 Compression spring 2 117 Lock adapter 2 118A 52025125 Jaw covers...

Page 20: ...ring 1 52055866 Pin kit includes 7 9 17 7 Spring 2 8 Pin 1 9 Pin 1 52055867 Die retainer kit includes 10 11 18 22 10 Die retainer 2 11 Compression spring 4 12 52057106 Screw 2 13 50058304 Bottom crimp head 1 14 50121693 Latch 1 Key Part No Description Qty 15 50121731 Top die holder 1 16 50121715 Bottom die holder 1 17 Retaining ring 4 18 Die release button 2 19 Die retainer 2 20 Roll Pin 2 21 Die ...

Page 21: ...t screw 1 50053779 Ram assembly includes 9 13 9 50038214 Compression spring 1 10 50053167 Die release pin 1 11 50053183 Release shaft 1 12 90550641 Spring pin 1 13 Ram 1 Key Part No Description Qty 50067079 Spring kit includes 14 21 14 Screw M5 0 8 x 10 mm skt head cap 1 15 Stop 1 16 Bushing 5 x 9 x 3T 1 17 Spring stop 1 18 O ring included in 52054906 1 19 Ram spring 1 20 Screw M6 1 0 x 70 mm skt ...

Page 22: ... 7 Set screw M5 0 8 x 5 mm skt cup pt 1 50053787 Ram assembly includes items 8 12 8 50038214 Compression spring 1 9 50053167 Die release pin 1 10 50053183 Release shaft 1 11 90550641 Spring pin 1 12 Ram 1 Key Part No Description Qty 50067087 Spring kit includes 13 19 13 Stop 1 14 Disc 1 15 Spring stop 1 16 Screw M5 0 8 x 10 mm skt head cap 1 17 Screw M6 1 0 x 80 mm skt head cap 1 18 O ring include...

Page 23: ... Set screw 1 3 90539621 Ball detent 1 4 90550617 Set screw 1 5 90539621 Ball detent 3 6 50066714 Ram 1 Key Part No Description Qty 50067095 Spring kit includes 7 13 7 Stop spring 1 8 Disc 1 9 Stop 1 10 Screw M5 0 8 x 10 mm skt head cap 1 11 Screw M6 1 0 x 70 mm skt head cap 1 12 O ring included in 52054906 1 13 Ram spring 1 14 O ring included in 52054906 1 15 Backup ring included in 52054906 1 16 ...

Page 24: ...guide 1 4 90539621 Ball plunger 3 52047036 Die retainer kit includes 5 8 5 Disk 2 6 Spring 2 7 Die pin 2 8 Nut 2 Key Part No Description Qty 9 50066900 End cap 1 10 Spring 1 11 Screw M6 1 0 x 20 mm skt head cap 1 12 52020646 Handle 1 13 52047044 Piston 1 14 Backup ring included in 52054906 1 15 O ring included in 52054906 1 16 50043767 Screw 1 17 52061362 Stop 1 Key Part No Description Qty 2 4 1 3...

Page 25: ...on spring 1 11 Lock pin 1 12 Compression spring 1 13 O ring 1 Key Part No Description Qty 14 Washer 1 15 Spring 1 16 End cap 1 17 Screw M6 x 80 mm socket head cap 1 18 50066943 Stop 1 19 Screw M5 x 10 mm socket head cap 1 20 O ring included in 52054906 1 21 Backup ring included in 52054906 1 22 52047044 Piston cup 1 23 52020646 Handle 1 52062270 Die pin kit includes two each of 3 5 52062271 Pivot ...

Page 26: ...52057514 Spring cup 1 6 Bearing block 1 7 52057513 Blade 2 8 52020643 Clevis pin 1 9 52046709 Blade guide 1 10 50043676 M5 socket head cap screw 2 11 Link 2 Key Part No Description Qty 12 Pin 4 13 Retaining ring 8 14 52020644 M16 hex nut 2 15 Screw 1 16 Yoke 1 17 50066943 Stop 1 18 52020646 Handle 1 19 52020648 Piston 1 20 Piston backup ring included in 52054906 1 21 O ring included in 52054906 1 ...

Page 27: ...p screw 1 8 Socket head cap screw 2 9 Cutter blade 2 10 Blade guide 1 11 Pivot pin 1 12 Attachment block 1 Key Part No Description Qty 13 Hex nut 2 14 Retaining ring 8 15 Pin 4 16 Double fork 2 17 52020646 Handle 1 18 O ring included in 52054906 1 19 Backup ring included in 52054906 1 20 50067796 Piston 1 21 52056967 Stop 1 52046856 Blade kit includes 8 10 52046857 Pin kit includes 14 15 52046858 ...

Page 28: ...ng blade 1 3 50041797 Pin 2 4 50041746 Spring 1 5 50041681 Screw 2 6 50058240 Cutting head base 1 7 50058371 Adapter disk 1 8 O ring included in 52054906 1 9 50041789 Latch 1 10 50034308 Retaining ring 4 Key Part No Description Qty 11 O ring included in 52054906 1 12 Piston backup ring included in 52054906 1 13 50058258 Compression spring 1 14 50058266 Piston 1 15 50041967 Pin 1 Key Part No Descri...

Page 29: ...ion spring 1 12 Ball pin indent 1 13 Pin assembly 1 15 Pin guide 1 16 Frame plate 2 17 Screw 4 18 Spacer 1 Key Part No Description Qty 19 Retaining ring 6 20 Pin 3 21 Blade holder 1 22 Pin 1 23 52056976 Cutting blade 1 24 Screw 4 25 52056978 Cutting head 1 26 Blade guide 2 27 O ring included in 52054906 1 28 Backup ring included in 52054906 1 29 50067796 Piston 1 52065181 Fastener kit includes 7 8...

Page 30: ...de 1 9 Blade guide 2 10 Socket head cap screw 1 11 End cap 1 12 Spring 40 mm 2 13 Cylinder sleeve 1 14 Blade holder 1 15 Screw 4 Key Part No Description Qty Key Part No Description Qty 16 Pin 3 17 Retaining ring 6 18 Screw 4 19 Compression spring 1 20 Ball pin detent 1 21 Pin assembly 1 22 Fillister head screw 1 23 Stop 1 24 O ring 1 25 Backup ring included in 52054906 1 26 50067796 Piston 5206514...

Page 31: ...rew M6x8 1 9 50120085 Decal identification 1 50017420 Seal kit UA6P punch adapter includes 4 5 7 50017403 Cylinder assembly 1 50058282 Ram housing 1 2 50049267 Ram 1 3 50058274 Piston 1 4 Compression spring 1 5 50041681 Screw 2 6 50049275 Spacer 3 7 50049291 Cap screw M4x60 3 8 Piston backup ring included in 52054906 1 9 O ring included in 52054906 1 Key Part No Description Qty Key Part No Descrip...

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