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EK622L Battery-powered Crimping Tool

Greenlee / A Textron Company

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

10

Problem

Possible Cause

Probable Remedy

Tool is inoperative.

Dirt, contaminants, etc.,  

in ram area of tool.

Clean tool.

Tool battery contacts damaged.

Reform contacts.

Tool components worn or 

damaged.

Return tool to a Greenlee  Authorized Service 

Center.

Motor is inoperative.

Low or uncharged battery.

Try known charged battery. Inoperative battery 

may be discharged or may have reached life 

expectancy.

Broken switch components.

Return tool to a Greenlee  Authorized Service 

Center.

Motor runs but tool will not 

complete a cycle.

Oil level low.

Return tool to a Greenlee  Authorized Service 

Center.

Air in hydraulic system.

Pull trigger and hold retract button simultane-

ously. Run for approximately 10 seconds, and 

then attempt to crimp. If unsuccessful, return 

tool to a Greenlee  Authorized Service Center.

Cold oil.

Pull trigger and hold retract button simultane-

ously to warm oil. Store tool in warm area.

Dies stop during operation.

Oil level low.

Return tool to a Greenlee  Authorized Service 

Center.

Air in hydraulic system.

Pull trigger and hold retract button simultane-

ously. Hold for approximately 10 seconds.

LED glows for 20 seconds.

Battery charge low.

Charge or replace battery.

Tool loses oil.

Damaged internal seal.

Return tool to a Greenlee  Authorized Service 

Center.

Troubleshooting

Before You Begin

1.  Make sure that the battery is charged. Recheck 

the battery after several minutes to make sure the 

battery is holding its charge.

2.  Use a 

nonflammable

 contact cleaner or pencil 

eraser to clean the electrical contacts on the battery 

and tool.

3.  Reinstall the battery and check the tool again.

Summary of Contents for 783310520849

Page 1: ...red Crimping Tool 52047665 REV 4 2016 Greenlee Textron Inc 7 16 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool...

Page 2: ...anual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tool EK622L Battery powered Crimping Tool Keep this manual available to all...

Page 3: ...ng this unit on or near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or...

Page 4: ...for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the bat...

Page 5: ...ities Maximum Cable Size Copper 600 kcmil Aluminum 350 kcmil Battery Charger Read the instructions supplied with the battery charger 1 Die Release Buttons 2 Locking Flange 3 W type Die Detents 4 Retra...

Page 6: ...are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied w...

Page 7: ...ion SIDE B First Compression SIDE A First Compression SIDE B Crimping Cable 1 Press the locking flange and open the crimping head 2 Insert the properly assembled connector into the crimping head 3 Clo...

Page 8: ...C22 300 03089 300 kcmil White KC22 350 03090 350 kcmil Red KC22 400 03091 400 kcmil Blue KC22 500 03092 500 kcmil Brown KC22 600 03093 600 kcmil Green Connector Selection Tool Range Copper 8 AWG to 60...

Page 9: ...h Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 I...

Page 10: ...d retract button simultane ously Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Greenlee Authorized Service Center Cold oil Pull trigger and hold retract b...

Page 11: ...EK622L Battery powered Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11...

Page 12: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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