Textron 642225 Setup, Parts & Maintenance Manual Download Page 1 | Manualshive

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WARNING: If incorrectly used this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its dangers
and should read the entire manual before attempting to set up, operate, adjust or
service the machine.

2721545 REV02

SETUP, PARTS & MAINTENANCE
MANUAL BZT 2200D SERIES

MODELS: 642225 BZT 2200D W/52" SIDE DISCHARGE

642226 BZT 2200D W/61" SIDE DISCHARGE

Operation & Safety Manual: 2721544

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Summary of Contents for 642225

Page 1: ...ned in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine 2721545 REV02 SETUP PARTS MAINTENANCE MANUAL BZT 2200D S...

Page 2: ...of California to cause cancer birth defects or other reproductive harm California Advertencia de la Proposicion 65 El estado de California hace saber que los gases de escape de los motores diesel y a...

Page 3: ...unton s products You can trust Bunton replacement parts because they are manufactured with the same high precision and quality as the original parts Bunton designs and builds its equipment to serve ma...

Page 4: ...cessories should personal injury and or property damage result This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below...

Page 5: ...e controls 1 INSTALL SEAT a Position seat over seat plate and route seat wire W through hole H in seat plate Drop seat mounting studs through seat plate holes Secure studs with four 5 16 18 whiz nuts...

Page 6: ...y in the machine and make the connections red to positive first then black ground to negative Read Operation and Safety Manual before starting If fuel tanks have been completely emptied refer to the b...

Page 7: ...l a u n a m e n i g n e e h t t l u s n o C p u p o T k c e l C l e v e L l i O X f f o p o T k c e h C t n a l o o C e n i g n E X s k a e L r o f k c e h C X e k a t n I r i A n a e l C n e e r c S...

Page 8: ..._________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________...

Page 9: ...r problems before operating Tire pressure Tires should be kept inflated at 14 lbs in2 1 0 kg cm2 Improper tire inflation can cause rapid tire wear and poor traction Uneven inflation can cause uneven c...

Page 10: ...ch fuel tank 2 Deck idler pivot bearings 2 points 3 Deck lift pivots 6 points 4 Hydro belt tensioner 1 point under engine deck 5 Brake lever pivot 1 point 6 Caster wheel pivots 2 points Lubricate ever...

Page 11: ...e hydraulic fluid and hydraulic filter after each 500 hours of operation using the same procedure given above View from right side View from below machine NOTES Before servicing the hydraulic system s...

Page 12: ...ot overfill See engine manual for oil specifications DAILY 1 Check oil level with the dipstick 2 If oil is needed add fresh oil of proper viscosity and grade See engine manual for oil specifications D...

Page 13: ...leaner To clean or replace diesel engine air cleaner element 1 Unclamp end cover Y and remove element Z 2 Insert new element and replace end cover by clamping in position as shown on the cover Every 1...

Page 14: ...lean oil cooler and radiator fins by opening latch L and rotating screen S forward 3 Wipe or brush off accumulated debris 4 Unclamp and raise radiator by opening latch H Using compressed air blow debr...

Page 15: ...e Bunton blades Use of another manufacturer s blades may be dangerous BLADE BALANCE Blade balance must be maintained at 5 8 oz in 19 4 g cm or less Failure to keep blades balanced causes excess vibrat...

Page 16: ...ion control levers Loose or corroded cable terminals Charger relay function Electrical continuity Engine cranks but will not start Cold ambient temp No fuel Fuel solenoid not activated Use glow plugs...

Page 17: ...off Engine overheating Open wiring circuit See engine overheating of troubleshooting section Replace fuse determine cause for burned fuse and repair as required See engine overheating of troubleshooti...

Page 18: ...ranges for roller adjustment HEIGHT OF CUT The height of cut is set by moving height of cut pin N to the hole designated for the height of cut desired To change the height of cut 1 Lift the deck to t...

Page 19: ...ke to the OFF position and reconnect rods M This adjustment will cause the brake springs to stretch 3 4 when the brake is in the ON position to provide the correct parking brake force without overload...

Page 20: ...the turnbuckle until the corresponding wheel stops turning Lock the turnbuckle jam nuts Run the engine up to high idle to check the adjustment Readjust if necessary 7 Repeat steps 5 and 6 for the opp...

Page 21: ...the idler arm and use the ratchet to rotate the idler assembly enough to remove the belt Remove the belt from the idlers and center cutterdeck pulley Push belt back under engine deck 3 Remove old belt...

Page 22: ...4 Reinstall engine cutterdeck belt see engine cutterdeck belt replacement CUTTERDECK BELT 1 Set the cutterdeck in the lowest height of cut position 2 Remove the engine cutterdeck belt from the deck id...

Page 23: ...tion The operator may leave the seat with the engine running if the parking brake is on the PTO blades is off and the traction levers are in the neutral lock position A time delay eliminates annoying...

Page 24: ...N I G R A H C d e t a l u g e r p m a 0 2 Y R E T T A B 1 U p u o r g I C B S E S U F 0 3 0 2 0 1 e e r h T e d a l b p m a L E U F N O I T P M U S N O C D E E P S D A O L X A M r h l 6 4 r h l a g 0...

Page 25: ...23 BZT 2200D Series SPECIFICATIONS...

Page 26: ...ned to without searching from operator position S K C E D R E T T U C R E B M U N L E D O M 5 2 2 2 4 6 6 2 2 2 4 6 E P Y T e g r a h c s i D e d i S e g r a h c s i D e d i S H T D I W G N I T T U C...

Page 27: ...25 BZT 2200D Series PARTS SECTION PARTS SECTION...

Page 28: ...26 BZT 2200D Series FIGURE 1 UPPER ENGINE DECK ASSY...

Page 29: ...03 NUT HEX 5 16 24 4 1 27 2188139 SPRING COMPRESSION 2 1 28 2721246 DAMPENER 2 1 29 4112105 7 WLDMT MTN CTRL RH 1 4112104 7 WLDMT MTN CTRL LH 1 1 30 64237 05 LOCKNUT NYLON M8 1 25 8 1 31 38369 01 ROD...

Page 30: ...28 BZT 2200D Series FIGURE 2 LOWER ENGINE DECK ASSY...

Page 31: ...R 18 GA 1 2 18 65103A BEARING BUSHING 1 2 19 33148 01 SPACER 1 2 20 38219 SPRING TENSION 1 2 21 64006 03 LOCKWSHR HELICAL 3 8 1 2 22 64123 21 BLT HEX 3 8 24X1 1 4 1 2 23 2720997 S ENGINE DECK W LABS 1...

Page 32: ...30 BZT 2200D Series FIGURE 3 CRADLE ASSEMBLY...

Page 33: ...1 3 13 2722630 CLIP DECK HEIGHT ADJ 4 3 14 2722723 5 WLDMT CRADLE 1 3 15 3010329 LAMP FLOOD 12V 1 3 16 3010330 KIT SNAP MOUNT BEZEL 1 3 17 32418 04 HANDLE W SLOT 1 3 18 4109960 ROD DECK LIFT 2 3 19 4...

Page 34: ...32 BZT 2200D Series FIGURE 4 DECALS...

Page 35: ...1 LABEL CONTROL PANEL 1 4 7 2000693 LABEL PARK BRAKE 1 4 8 2000698 LABEL DBL FUEL LEAKS 2 4 9 2000705 LABEL TIRES 1 4 10 2000700 LABEL RH TRACTION 1 4 11 2000701 LABEL LH TRACTION 1 4 12 2000790 LABEL...

Page 36: ...34 BZT 2200D Series FIGURE 5 BUMPER...

Page 37: ...TION QTY BZT 2200D Series 5 1 2722296 7 BUMPER UPPER 2 5 2 2720997 S ENG DECK W LABS 1 5 3 2721324 7 WLDMT BUMPER 1 5 4 64263 013 BLT MET M10 1 5 X 30 10 5 5 64265 05 NUT FL NYL LOCK M10 1 5 10 5 6 27...

Page 38: ...36 BZT 2200D Series FIGURE 6 BRAKES REAR WHEEL...

Page 39: ...4061 25 ROLL PIN 1 4X1 1 4 2 6 18 2188155 GRIP 1 4X1X4 1 2 1 6 19 2183063 01SPACER 32MM LONG 8 6 20 2188149 HUB WHL DISC 2 SERVICE PARTS FOR 2188147 AND 2188148 BRAKE ASSEMBLIES 2188147 01 BRACKET MAC...

Page 40: ...38 BZT 2200D Series FIGURE 7 HYDRAULICS...

Page 41: ...RVICEABLE LENGTH OF 55 7 7A 69053 05 3 8 HIGH TEMP HSE 18 1 7 7B 69053 05 3 8 HIGH TEMP HSE 15 1 7 7C 69053 05 3 8 HIGH TEMP HSE 19 1 7 7D 69053 05 3 8 HIGH TEMP HSE 12 1 7 7E 69053 05 3 8 HIGH TEMP H...

Page 42: ...40 BZT 2200D Series FIGURE 8 HYDROGEAR PUMP...

Page 43: ...15 BALL BEARING 17 X 40 X 12 1 8 20 51161 LIP SEAL 17 x 40 x 12 1 8 21 50951 SPACER 1 8 22 50329 RETAINING RING 1 8 25 70331 38345 12 CYLINDER BLOCK KIT 1 8 29 2003014 BLOCK SPRING 1 8 30 2003017 BLOC...

Page 44: ...188153 SWITCH CLUTCH 1 9 12 2721337 CLUTCH 1 INCLUDES ITEM 22 9 13 2188172 HARNESS JUMPER 2 9 14 108208 SWITCH DBL POLE 3 9 15 2720886 TEMP GAUGE 1 9 16 2720887 TEMP SENDER 1 9 17 2721894 CLUSTER WARN...

Page 45: ...43 YANMAR WIRE HARNESS 2721545 09 FIGURE 9 BZT 2200D Series...

Page 46: ...44 BZT 2200D Series FIGURE 10 FUEL TANKS CONTROL PANEL...

Page 47: ...LVE 2 10 20 800488 LOCKWASHER M10 8 10 21 64251 004 WASHER M10 8 10 22 2721911 VALVE TANK SELECTOR 1 48016 17 IS A SERVICEABLE LENGTH OF 68 10 23A 48016 17 HOSE 1 4IDX1 2OD X 28 1 FIGURE 10 FUEL TANKS...

Page 48: ...46 BZT 2200D Series FIGURE 11 RADIATOR SCREEN AIR FILTER...

Page 49: ...H N O 1 11 12 64152 46 SCR SLT HH 10 24 X 1 2 4 11 13 2721624 BRKT RADIATOR SWITCH 1 11 14 2218076 LATCH OVER CENTER 2 11 15 64152 20 8 32X1 2 MACH SCREW 4 11 16 64025 29 NUT HEX 8 32 KEPS 4 11 17 272...

Page 50: ...48 BZT 2200D Series FIGURE 12 OIL COOLER RADIATOR...

Page 51: ...48450 25 FOAM 2 0X 10 50 X 0 50 2 12 25 64006 01 LOCKWSHR HELICAL 1 4 20 12 26 64163 03 WASHER 1 4 16 12 27 48228A CABLE CLIP INSULATED 3 12 28 148034 09 GROMMET 7 8 X 3 8 X 3 8 9 12 29 64151 8 1 4 2...

Page 52: ...50 BZT 2200D Series FIGURE 13 SEAT ASSEMBLY ROPS...

Page 53: ...T NO 1 13 5 64123 69 BLT HEX 5 16 18X1 1 2 2 13 6 64123 49 BLT HEX 1 4 20X1 2 2 13 7 2720975 04SLIDE RAIL ADJ 1 13 8 2720975 03SLIDE RAIL SLAVE 1 13 9 2720975 06SPACER NYLON 5 8 2 13 10 2720975 07SPAC...

Page 54: ...52 BZT 2200D Series FIGURE 14 ELECTRIC DECK LIFT...

Page 55: ...INEAR 12VDC 1 14 14 64205 009 BLT MET M10 1 5X65 4 14 15 2721644 7 PLATE BOLT 2 14 16 2722614 5 WLDMT ELECTRIC LIFT 1 14 17 64205 055 BLT MET M16 2 0 X 50 1 14 18 64163 78 WASHER 635 X 2 00 1 14 19 21...

Page 56: ...54 BZT 2200D Series FIGURE 15 STEERING INSTRUMENTS...

Page 57: ...OL 2 15 6 2182434 7 BRKT TRACTION LEVER 2 15 7 2183074 BRACKET HANDLE 2 15 8 2188144 GRIP 75 IDX12 2 15 9 2188145 BEARING SELF ALIGNED 4 15 10 64123 15 BLT HEX 3 8 16X3 4 8 15 11 64141 4 NUT WLF 3 8 1...

Page 58: ...56 BZT 2200D Series FIGURE 16 CRADLE CASTER ASSEMBLY...

Page 59: ...X14GA 2 16 11 64229 07 LOCKNUT NYLON 3 4 10 2 16 12 85010N ZERK 1 4 28 STR SLF THD 9 16 13 2722230 02SPANNER 13 WHEEL 2 16 14 2188135 DUST COVER 2 16 15 48043 04C S CONE OUTER BEARING 4 16 16 64205 02...

Page 60: ...D Series FIGURE 17 52 61 SIDE DISCHARGE 2186207 ASSY TOP MOUNT SPINDLE 2186205 ASSY TOP MOUNT SPINDLE INCLUDES ITEMS 33 37 2720759 ASSY TOP MNT SPINDLE 52 2720758 ASSY TOP MNT SPINDLE 52 INCLUDES ITEM...

Page 61: ...PUSHBAR 2 17 29 64006 05 LCKWSHR HELICAL 1 2 1 17 30 64123 05 BLT HEX 1 2 20X1 1 2 1 17 31 64163 46 WSHR 383 393 X 7 GA 6 17 32 2186125 WLDMT LOCK PSHBR 2 17 33 2191000 7 SPINDLE HOUSING 3 USE ON 61 S...

Page 62: ...60 BZT 2200D Series FIGURE 18 BELTS...

Page 63: ...N QTY ITEM PART NO DESCRIPTION QTY BZT 2200D Series FIGURE 18 BELTS 2721545 18 18 1 2188176 BELT CUTTERDECK 54 1 18 2 2188134 BELT PTO 1 USE ON 52 SD DECK 18 3 128003 BELT CUTTERDECK 1 18 4 2720881 BE...

Page 64: ...62 BZT 2200D Series FIGURE 19 DECALS CUTTERDECKS...

Page 65: ...ION QTY ITEM PART NO DESCRIPTION QTY BZT 2200D Series FIGURE 19 DECALS CUTTERDECKS 2187164 19 1 2000572 LABEL WARNING BLADES 1 19 2 2000577 LABEL WARNING 2 19 3 2000696 LBL BLADE INSTALL 1 19 4 200067...

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