Textron Off Road STAMPEDE 900 Parts Manual Download

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647694 Service Parts Manual

ELECTRICAL

For Vehicles with Low and High Beam Option

For Vehicles with Low Beam Option

Front of Vehicle

Part of Frame

Summary of Contents for STAMPEDE 900

Page 1: ...Parts Manual REVISED SEPT 2017 ISSUED MAY 2016 647694 P...

Page 2: ......

Page 3: ...n control systems TEXTRON OFF ROAD has engineered the entire vehicle for optimum performance and minimal impact on the environment As the owner you may choose a qualified repair shop or person to main...

Page 4: ...ates of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies d...

Page 5: ...BODY C 1 BRAKES D 1 PEDALS E 1 DIRECTION AND DRIVE SELECTOR F 1 DRIVETRAIN FRONT G 1 DRIVETRAIN MID H 1 DRIVETRAIN REAR J 1 ENGINE COOLING SYSTEM K 1 ELECTRICAL L 1 EXHAUST M 1 ROPS N 1 FRAME P 1 FUEL...

Page 6: ...Page iv NOTES Service Parts Manual Service Parts Manual...

Page 7: ...OF THE MANUAL To use this manual consult the TABLE OF CONTENT to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possi...

Page 8: ...ound The part number is the lowest assembly sold by Service Parts and the asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that...

Page 9: ...locate the part number for the cowl rear body seat pod side panel or seat wrap then locate your color in the list below replace the last or XX with the two digit color code CODE DESCRIPTION 11 BLACK...

Page 10: ...694 Service Parts Manual AIR FILTER Engine Oil Tank Engine Bay Closeout Part of Extended Cab Part of Seat Frame Front of Vehicle 1 11 3 14 12 15 16 15 17 7 9 14 13 2 8 7 14 14 AIR CLEANER ASSEMBLY inc...

Page 11: ...ervice Parts Manual AIR FILTER 1 646819 AIR BOX CONNECTOR 1 2 646763 HOSE AIR CLEANER 1 3 646710 HOSE INTAKE TO AIR CLEANER 1 4 5 6 7 646705 AIR CLEANER ASSEMBLY INCLUDES ITEM 8 1 8 652091 CARTRIDGE 1...

Page 12: ...Page A 3 647694 Service Parts Manual Notes AIR FILTER...

Page 13: ...Page A 4 647694 Service Parts Manual Notes AIR FILTER...

Page 14: ...Page B 1 647694 Service Parts Manual EXTENDED CAB Front of Vehicle 13 23 22 24 19 20 20 8 8 8 7 14 15 6 11 10 10 9 7 7 7 7 1 3 2 2 2 2 9 Seat Frame Chassis Frame...

Page 15: ...6 641321 CARGO TRAY HEAT SHIELD REQUIRED SEE SECTION M 1 7 645323 PAN WASHER HEAD TORX SCREW M6 1 X 25MM LG 5 8 602409 BARREL CLIP M6 1 5 9 645312 STORAGE POCKET COVER HEAT SHIELD REQUIRED SEE SECTION...

Page 16: ...Page B 3 647694 Service Parts Manual Notes EXTENDED CAB...

Page 17: ...Page B 4 647694 Service Parts Manual Notes EXTENDED CAB...

Page 18: ...Page C 1 647694 Service Parts Manual BODY 1 13 14 7 7 12 3 5 6 9 8 8 8 8 7 7 7 7 6 8 8 Front of Vehicle 16 15 16 15...

Page 19: ...Parts Manual BODY 1 663088G00XX COWL See COLOR CODE in HOW TO USE Section 1 2 3 641259G00XX COWL ACCESS PANEL See COLOR CODE in HOW TO USE Section 1 4 5 654333 RETAINER BASE 2 6 653127 FASTENER QUARTE...

Page 20: ...Page C 3 647694 Service Parts Manual BODY 1 3 3 3 3 7 4 4 4 3 2 6 Front of Vehicle...

Page 21: ...as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 4 647694 Service Parts Manual BODY 1 641773 BRUSHGUARD 1 2...

Page 22: ...Page C 5 647694 Service Parts Manual BODY 1 3 14 7 8 11 4 3 2 13 12 3 4 Front of Vehicle Brushguard...

Page 23: ...additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 6 647694 Service Parts Manual BODY 1 652651 FRAME SHIELD UPPER 1 2 651894 SHIELD MOUNT BRACKET 1 3 603799 FLANGED HEX HEAD BOLT M10...

Page 24: ...Page C 7 647694 Service Parts Manual BODY 5 6 7 2 1 Front of Vehicle...

Page 25: ...dual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 8 647694 Service Parts Manual BODY 1 642513 SKID GUARD 1 2 644969 PAN W...

Page 26: ...Page C 9 647694 Service Parts Manual BODY 1 2 8 10 10 24 26 26 25 20 21 17 17 29 28 4 16 11 17 16 16 17 3 10 9 14 15 5 7 6 3 Front of Vehicle Cowl...

Page 27: ...ENGER SIDE 1 7 644969 PAN WASHER HEAD SELF TAPPING SCREW M6 1 X 20MM LG 4 8 646343G01 FENDER LINER DRIVER SIDE 1 9 646343G02 FENDER LINER PASSENGER SIDE 1 10 645637 REMOVABLE RIVET 8 13MM DIA X 21MM L...

Page 28: ...Page C 11 647694 Service Parts Manual BODY Front of Vehicle 4 8 5 9 1 2 7 3 3...

Page 29: ...ment for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 12 647694 Service Parts Manual BODY 1 667125G01 DOOR PLASTIC DRIVER SIDE 1 2 667125G02 DOOR PLASTIC PASSENGER SIDE 1 3 649...

Page 30: ...Page C 13 647694 Service Parts Manual BODY Door Plastic Front of Vehicle Extended Cab Door 1 2 4 2 2 3 3 5 22 23 7 6 15 17 18 19 19 16 10 11 2...

Page 31: ...6371 PAN HEAD BOLT M8 1 25 X 20MM LG 9 3 649696 BARREL CLIP M8 1 25 4 4 645956 FLANGED HEX LOCK NUT M8 1 25 2 5 647318G01 DOOR LATCH DRIVER SIDE 1 6 647318G02 DOOR LATCH PASSENGER SIDE 1 7 650084 BUTT...

Page 32: ...Page C 15 647694 Service Parts Manual BODY 1 5 3 3 3 5 5 5 2 9 4 8 9 9 9 11 Front Bulkhead Front of Vehicle Seat Closeout 12...

Page 33: ...ation ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 16 647694 Service Parts Manual BODY 1 641759 FLOORBOARD DRIVER SIDE 1 2 641840 FLOORBOARD PASSENGER SIDE 1 3 644969 PAN WASHER HEAD SELF TAPPING SCR...

Page 34: ...Page C 17 647694 Service Parts Manual BODY A A Front of Vehicle 1 2 9 8 8 8 9 9 19 20 8 20 11 14 17 7 14 3 2 3 3 22 23 LOCK ASSEMBLY TRUNK LID includes items 15 16 12 13 15 16 10...

Page 35: ...23 PAN WASHER HEAD TORX SCREW M6 1 X 23 4MM LG 2 3 602409 BARREL CLIP M6 1 5 4 5 6 7 641393 FRONT BULKHEAD 1 8 602409 BARREL CLIP M6 1 10 9 645323 PAN WASHER HEAD TORX SCREW M6 1 X 23 4MM LG 8 10 6087...

Page 36: ...Page C 19 647694 Service Parts Manual BODY Front of Vehicle 1 3 2 Seat Closeout...

Page 37: ...s a component that is not available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page C 20 647694 Service Parts...

Page 38: ...Page C 21 647694 Service Parts Manual Notes BODY...

Page 39: ...Page C 22 647694 Service Parts Manual Notes BODY...

Page 40: ...nual BRAKES Front of Vehicle 1 8 10 2 11 11 9 5 3 3 3 3 17 17 17 16 18 18 16 17 11 11 11 11 14 14 14 14 15 4 2 2 Part of Frame Brake Caliper Brake Caliper Brake Caliper Brake Caliper Frame and Suspens...

Page 41: ...DER 1 2 638225 BRAKE LINE FRONT 1128MM LG 2 3 638226 BRAKE LINE REAR 1677MM X 1307MM X 1347MM LG 1 4 616672 HEX HEAD BOLT M8 1 25 X 60MM LG 2 5 645956 FLANGED HEX LOCK NUT M8 1 25 2 6 7 8 644634 SHIEL...

Page 42: ...Page D 3 647694 Service Parts Manual Notes BRAKES...

Page 43: ...Page D 4 647694 Service Parts Manual Notes BRAKES...

Page 44: ...Page E 1 647694 Service Parts Manual PEDALS Front of Vehicle 1 6 12 7 2 3 11 10 9 Chassis Frame...

Page 45: ...ervice Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page E 2 647694 Service Parts Manual PEDALS 1 641295 ACCELERATOR PEDAL SINGLE SENSOR 1 2 638227 BRAKE PEDAL 1 3 6432...

Page 46: ...Page E 3 647694 Service Parts Manual Notes PEDALS...

Page 47: ...Page E 4 647694 Service Parts Manual Notes PEDALS...

Page 48: ...Page F 1 647694 Service Parts Manual DIRECTION AND DRIVE SELECTOR 8 7 11 17 18 6 19 3 17 18 19 13 14 2 12 Instrument Panel Rear Differential Instrument Panel Support Weldment 1 Front of Vehicle...

Page 49: ...T NO 1 2 3 4 5 DESCRIPTION QTY Page F 2 647694 Service Parts Manual DIRECTION AND DRIVE SELECTOR 1 637993 SHIFTER KNOB 1 2 637998 SHIFTER 1 3 638221 SHIFT CABLE 1 4 5 6 643207 SHIFTER BOOT 1 7 600525...

Page 50: ...Page F 3 647694 Service Parts Manual Notes DIRECTION AND DRIVE SELECTOR...

Page 51: ...Page F 4 647694 Service Parts Manual Notes DIRECTION AND DRIVE SELECTOR...

Page 52: ...Page G 1 647694 Service Parts Manual DRIVETRAIN FRONT 1 2 8 5 4 3 14 13 15 19 20 13 12 7 6 2 10 Front of Vehicle 16 11 PROPELLER SHAFT FRONT includes items 12 16 2 FRONT CV SHAFT includes items 3 5...

Page 53: ...ETRAIN FRONT 1 640519 FRONT DIFFERENTIAL 1 2 651685 FRONT CV SHAFT INCLUDES ITEMS 3 5 1 3 654352 BOOT KIT 1 4 656390 CV BOOT KIT 1 5 654350 CLIP 1 6 17618G1 NYLON CLAMP 1 7 646439 CABLE TIE EDGE CLIP...

Page 54: ...Page G 3 647694 Service Parts Manual Notes DRIVETRAIN FRONT...

Page 55: ...Page G 4 647694 Service Parts Manual Notes DRIVETRAIN FRONT...

Page 56: ...Page H 1 647694 Service Parts Manual DRIVETRAIN MID 3 5 6 4 2 9 9 8 Front of Vehicle Rear Differential Front Propeller Shaft 1 PROPELLER SHAFT REAR includes items 2 6...

Page 57: ...cates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page H 2 647694 Service Parts Manual DRIVETRAIN MID 1 649317 PROPELLER SHAFT REAR INCLUDES I...

Page 58: ...Page H 3 647694 Service Parts Manual DRIVETRAIN MID Front of Vehicle 1 2 18 7 19 11 13 12 7 8 15 7 4 17 21 16 5 Part of Frame...

Page 59: ...DRIVETRAIN MID 1 409135 ENGINE 1 2 404653 OIL RESERVOIR 1 3 4 642126 MOUNTING BRACKET AND CLAMP OIL RESERVOIR 1 5 645341 CLAMP DUAL 1 6 7 652825 HOSE CLAMP 20 32MM 4 8 649517 HOSE CLAMP 12 22MM 1 9 1...

Page 60: ...694 Service Parts Manual DRIVETRAIN MID Front of Vehicle Stator Cover Engine Rear Differential 1 22 23 24 26 24 28 28 25 27 29 29 25 29 27 29 11 5 5 6 10 17 18 18 10 12 15 17 17 16 12 11 9 6 4 2 3 2 P...

Page 61: ...EAD BOLT M10 1 5 X 180MM LG 2 6 648753 FLANGED LOCK NUT M10 1 5 2 7 8 9 649113 UPPER CASTING PASSENGER SIDE 1 10 602415 FLANGED HEX HEAD BOLT M10 1 5 X 80MM LG 3 11 648684 FLANGED HEX HEAD BOLT M10 1...

Page 62: ...Page H 7 647694 Service Parts Manual Notes DRIVETRAIN MID...

Page 63: ...Page H 8 647694 Service Parts Manual Notes DRIVETRAIN MID...

Page 64: ...Page J 1 647694 Service Parts Manual DRIVETRAIN REAR 1 16 12 2 12 17 3 4 18 26 30 19 20 21 6 9 27 13 29 27 27 28 16 16 10 29 Air Intake Front of Vehicle Engine 23...

Page 65: ...CH 1 4 639639 SECONDARY CLUTCH 1 5 6 654011 CVT BELT 1 7 8 9 642177 HOSE INLET TO RESONATOR 1 10 653501 HOSE OUTLET 1 11 12 810149 RUBBER BUMPER 3 13 654846 CVT COVER INNER 1 14 15 16 649906 FLANGED H...

Page 66: ...0 11 13 12 13 32 16 21 22 18 18 34 33 17 20 24 29 28 26 25 27 34 2 8 DIFFERENTIAL VENT ASSEMBLY includes items 9 13 32 REAR CV SHAFT DRIVER SIDE includes items 35 37 33 REAR CV SHAFT PASSENGER SIDE in...

Page 67: ...NOT ILLUSTRATED AR 8 643514 DIFFERENTIAL VENT ASSEMBLY INCLUDES ITEMS 9 13 1 9 642175 VENT TUBE TO AMBIENT 1 10 642173 VENT TUBE LOWER 1 11 642174 Y ADAPTER VENT TUBE 1 12 642172 VENT TUBE UPPER 1 13...

Page 68: ...Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY DRIVETRAIN REAR 32 651684 REAR CV SHAFT DRIVER SIDE INCLUDES ITEMS 35 37 FOR VEHICLES WITH DIFFERENTIAL LO...

Page 69: ...Page J 6 647694 Service Parts Manual Notes DRIVETRAIN REAR...

Page 70: ...Page K 1 647694 Service Parts Manual ENGINE COOLING SYSTEM Front of Vehicle 2 5 3 4 1 RADIATOR ASSEMBLY includes items 2 5...

Page 71: ...ilable as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page K 2 647694 Service Parts Manual ENGINE COOLING SYSTEM...

Page 72: ...Engine To Engine A B C A B C Part of Frame 5 5 1 10 28 9 8 2 31 36 36 38 38 32 14 16 15 11 44 12 6 7 20 38 19 29 36 30 38 36 27 37 34 35 33 35 37 18 6 41 41 18 13 18 4 5 44 COOLANT LINE ASSEMBLY inclu...

Page 73: ...8 606421 FLANGED HEX HEAD BOLT M6 1 X 30MM LG 2 9 645731 SPACER PLASTIC 1 10 73715G01 FLANGED HEX HEAD BOLT M6 1 X 60MM LG 1 11 625301 SPACER PLASTIC 1 12 638668 GROMMET SEAT RETENTION 2 13 640723 SEL...

Page 74: ...ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ENGINE COOLING SYSTEM 32 642166 COOLANT HOSE OUTLET TUBE TO ENGINE 25 4MM I D 1 33 642402 HARD COOLANT LINE RADIATOR IN 1 34 642403 HARD COOLANT LINE RADIATOR OU...

Page 75: ...Page K 6 647694 Service Parts Manual Notes ENGINE COOLING SYSTEM...

Page 76: ...Page K 7 647694 Service Parts Manual ENGINE COOLING SYSTEM 2 3 1 3 3 4 4 5 Front of Vehicle...

Page 77: ...lable as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page K 8 647694 Service Parts Manual ENGINE COOLING SYSTEM 1...

Page 78: ...Page K 9 647694 Service Parts Manual Notes ENGINE COOLING SYSTEM...

Page 79: ...Page K 10 647694 Service Parts Manual Notes ENGINE COOLING SYSTEM...

Page 80: ...CTRICAL For Vehicles with Low and High Beam Option For Vehicles with Low Beam Option Front of Vehicle Front of Vehicle 1 8 9 8 9 2 12 12 18 19 18 23 25 25 24 23 25 25 24 19 12 12 12 12 13 14 18 20 20...

Page 81: ...HIGH BEAM 1 2 650934 HEADLIGHT LOW BEAM 1 3 654324 HEADLIGHT BULB 1 4 5 6 7 8 643300G01 HEADLIGHT BRACKET DRIVER SIDE 1 9 643300G02 HEADLIGHT BRACKET PASSENGER SIDE 1 10 11 12 646047 PLASTITE SCREW M...

Page 82: ...Page L 3 647694 Service Parts Manual ELECTRICAL Front of Vehicle 16 17 Instrument Panel Front of Vehicle 1 10 11 5 7 9 8 12 5 6 3 2 6 4 Engine Ground Cable Chassis Frame...

Page 83: ...e Parts Manual ELECTRICAL 1 637484 BATTERY 12V 1 2 643272 BATTERY HOLD DOWN 1 3 645960 BATTERY TRAY 1 4 608513 RUBBER PAD 1 5 606261 FLANGED HEX HEAD BOLT M8 1 25 X 20MM LG 3 6 645956 FLANGED LOCK NUT...

Page 84: ...Page L 5 647694 Service Parts Manual ELECTRICAL Front of Vehicle Front of Vehicle Engine Bay Closeout 1 3 2 4 10 11 12 15 17 16 To Starter Relay To Main Harness Rear Engine...

Page 85: ...nal information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page L 6 647694 Service Parts Manual ELECTRICAL 1 405644 ENGINE CONTROL UNIT 1 2 601476 LOCK NUT M6 1 4 3 606421 FLANGED HEX HEAD BOLT M6 1 X 30M...

Page 86: ...Page L 7 647694 Service Parts Manual ELECTRICAL 1 19 20 2 16 3 17 8 7 11 7 15 5 14 4 6 Instrument Panel Front of Vehicle Part of Frame...

Page 87: ...S 1 3 648133 SWITCH 4WD FOR VEHICLES WITHOUT EPS 1 4 647807 12V OUTLET FOR VEHICLES WITHOUT EPS 1 5 647341 12V OUTLET MOUNTING PLATE FOR VEHICLES WITHOUT EPS 1 6 71425G01 TAPPING SCREW 8 18 X 3 4 LG 4...

Page 88: ...ervice Parts Manual ELECTRICAL Part of Seat Frame Part of Chassis Frame Front of Vehicle 1 21 22 Front of Vehicle Part of Seat Frame Battery Starter Motor Cable 2 12 23 23 6 5 20 26 25 26 25 3 7 8 25...

Page 89: ...REAR DIFFERENTIAL FOR VEHICLES WITH EPS 1 7 00379G2 PAN HEAD PHILLIPS SCREW 10 24 X 1 1 4 LG FOR VEHICLES WITH EPS 2 8 14390G10 LOCK NUT 10 24 FOR VEHICLES WITH EPS 2 9 00559G5 FLAT WASHER 10 FOR VEHI...

Page 90: ...Page L 11 647694 Service Parts Manual Notes ELECTRICAL...

Page 91: ...Page L 12 647694 Service Parts Manual Notes ELECTRICAL...

Page 92: ...rvice Parts Manual EXHAUST Engine Upper Engine Casting Passenger Side Front of Vehicle 3 13 14 20 15 15 3 27 28 2 29 29 29 9 10 8 16 24 25 12 25 12 25 21 7 6 13 6 18 FOR VEHICLES MANUFACTURED BEFORE A...

Page 93: ...830G01 SELF LOCK NUT M8 X 1 25 1 9 406241 OXYGEN SENSOR 1 10 17618G1 NYLON CLAMP 8 LG 1 11 12 645956 FLANGED HEX NUT M8 1 25 2 13 649713 EXHAUST SPRING 6 14 649715 INTERMEDIATE PIPE 1 15 649733 GASKET...

Page 94: ...694 Service Parts Manual EXHAUST 1 5 5 2 13 12 15 16 16 15 14 20 20 19 7 10 4 4 8 9 9 9 8 9 8 9 9 9 9 8 8 Cargo Tray Front of Vehicle Front of Vehicle To Truck Bed To Truck Bed Part of Extended Cab Pa...

Page 95: ...CKET CAB 1 2 658252 HEAT SHIELD BRACKET BED 1 3 4 606264 FLANGED HEX HEAD BOLT M6 1 X 20MM LG 4 5 601476 LOCK NUT M6 1 4 6 7 649832 HEAT SHIELD BED 1 8 646047 PLASTITE SCREW M6 2 14 X 20MM LG 10 9 007...

Page 96: ...Page M 5 647694 Service Parts Manual EXHAUST 5 1 4 2 7 3 6 Front of Vehicle Existing hardware Rear Quarter Panel...

Page 97: ...ervice Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page M 6 647694 Service Parts Manual EXHAUST 1 660711 SEAT HEAT SHIELD 1 2 658517G01 SEAT BELT ANCHOR COVER DRIVER S...

Page 98: ...Page M 7 647694 Service Parts Manual Notes EXHAUST...

Page 99: ...Page M 8 647694 Service Parts Manual Notes EXHAUST...

Page 100: ...647694 Service Parts Manual ROPS A A C B B C Front of Vehicle Seat Belt 1 10 11 30 27 5 26 26 28 29 26 27 26 27 27 2 7 8 24 25 9 20 19 12 19 13 14 26 26 26 27 27 21 16 17 22 23 18 6 Seat Belt Retract...

Page 101: ...4473 EXTENDED CAB CROSS TUBE 1 10 654391 MOUNTING PLATE BARREL CLIP 1 11 603818 BARREL CLIP M10 1 5 2 12 649127 CLOSEOUT 1 13 646704 HALOGEN LIGHT ASSEMBLY 1 14 642474 HALOGEN LIGHT HARNESS 1 15 16 64...

Page 102: ...Page N 3 647694 Service Parts Manual Notes ROPS...

Page 103: ...Page N 4 647694 Service Parts Manual Notes ROPS...

Page 104: ...Page P 1 647694 Service Parts Manual FRAME 1 20 30 30 22 24 26 27 22 19 19 21 7 8 31 31 8 16 18 17 11 14 12 2 3 4 5 6 18 23 Front of Vehicle 13 29...

Page 105: ...TAPPING SCREW M8 1 25 X 20MM LG 2 9 10 11 644144 STEERING COLUMN MOUNT WELDMENT 1 12 647352 FLANGED BUSHING 5 8 2 13 603799 FLANGED HEX HEAD BOLT M10 1 5 X 25MM LG 3 14 600525 LOCK NUT M10 1 5 3 15 16...

Page 106: ...694 Service Parts Manual FRAME 51 Front of Vehicle 36 47 49 38 38 48 FOR VEHICLES MANUFACTURED AFTER MARCH 13 2017 FOR VEHICLES MANUFACTURED BEFORE MARCH 13 2017 37 34 44 45 42 43 32 33 34 51 33 Front...

Page 107: ...5 X 25MM LG 4 34 600525 LOCK NUT M10 1 5 4 35 36 645568 SHOCK TOWER BRACE REAR FOR VEHICLES MANUFACTURED BEFORE MARCH 13 2017 1 37 652653 SHOCK TOWER BRACE REAR FOR VEHICLES MANUFACTURED AFTER MARCH 1...

Page 108: ...Page P 5 647694 Service Parts Manual Notes FRAME...

Page 109: ...Page P 6 647694 Service Parts Manual Notes FRAME...

Page 110: ...Page R 1 647694 Service Parts Manual FUEL SYSTEM 2 6 11 11 13 10 11 11 3 4 12 10 14 13 9 5 Front of Vehicle 1 FUEL TANK ASSEMBLY includes items 2 6 15...

Page 111: ...TY Page R 2 647694 Service Parts Manual FUEL SYSTEM 1 659538 FUEL TANK ASSEMBLY 9 GAL 34 LITER INCLUDES ITEMS 2 6 1 2 659536 FUEL TANK 1 3 642827 FUEL PUMP WITH SENDING UNIT AND FILTER 1 4 642858 LOCK...

Page 112: ...Page R 3 647694 Service Parts Manual Notes FUEL SYSTEM...

Page 113: ...Page R 4 647694 Service Parts Manual Notes FUEL SYSTEM...

Page 114: ...Service Parts Manual STEERING Steering Column Mount Weldment Part of Frame Front of Vehicle 1 7 2 3 15 4 4 2 5 19 20 27 11 6 16 21 24 27 17 30 28 16 26 26 3 15 10 29 14 8 9 STEERING RACK ASSEMBLY inc...

Page 115: ...R 1 6 601709 LOCK NUT M16 2 1 7 645956 FLANGED HEX LOCK NUT M8 1 25 5 8 605254 SOCKET HEAD BOLT M8 1 25 X 90MM LG 3 9 606261 FLANGED HEX HEAD BOLT M8 1 25 X 20MM LG 2 10 634519 INTERMEDIATE SHAFT 1 11...

Page 116: ...e Parts Manual ELECTRIC POWERED STEERING EPS 13 Steering Column Mount Weldment Front of Vehicle Brake Pedal Mounting Bracket To Lower Intermediate Shaft 1 10 17 30 16 16 21 24 20 27 27 26 26 14 9 7 7...

Page 117: ...EERING WHEEL COVER 1 6 601709 LOCK NUT M16 2 1 7 645956 FLANGED HEX LOCK NUT M8 1 25 4 8 9 606261 FLANGED HEX HEAD BOLT M8 1 25 X 20MM LG 3 10 644978 UPPER INTERMEDIATE SHAFT 1 11 606256 FLANGED HEX H...

Page 118: ...5 647694 Service Parts Manual ELECTRIC POWERED STEERING EPS Front of Vehicle Power Steering Unit Part of Frame 37 33 34 39 35 33 35 34 42 44 46 39 36 38 32 STEERING RACK ASSEMBLY includes items 33 35...

Page 119: ...LECTRIC POWERED STEERING EPS 32 633214 STEERING RACK ASSEMBLY INCLUDES ITEMS 33 35 1 33 655220 ROD END 2 34 655221 JAM NUT 2 35 655222 BELLOWS AND CLAMPS KIT 1 36 605254 SOCKET HEAD BOLT M8 1 25 X 90M...

Page 120: ...Page S 7 647694 Service Parts Manual Notes STEERING...

Page 121: ...Page S 8 647694 Service Parts Manual Notes STEERING...

Page 122: ...1 2 FRONT SPINDLE ASSEMBLY PASSENGER SIDE includes items 6 7 13 21 3 SPINDLE ASSEMBLY DRIVER SIDE includes items 9 11 12 4 BRAKE CALIPER ASSEMBLY DRIVER SIDE includes item 5 6 SPINDLE ASSEMBLY PASSENG...

Page 123: ...BLY DRIVER SIDE INCLUDES ITEMS 9 11 12 1 4 633918G01 BRAKE CALIPER ASSEMBLY DRIVER SIDE INCLUDES ITEM 5 1 5 649167 BRAKE PAD SET 2 PADS 1 6 651647G02 SPINDLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 10...

Page 124: ...45 37 26 20 20 32 32 21 21 6 4 1 Spindle Assembly Driver Side CONTROL ARM ASSEMBLY LOWER FRONT DRIVER SIDE includes items 3 5 10 2 CONTROL ARM ASSEMBLY LOWER FRONT PASSENGER SIDE includes items 4 10 1...

Page 125: ...1 7 647320 FLANGED BUSHING 15 875MM I D 4 8 647322G01 TUBE 10 54MM I D X 60 95MM LG 2 9 654868G01 ZERK STRAIGHT 2 10 655130 FLAT WASHER M6 2 11 639615G01 CONTROL ARM ASSEMBLY DRIVER SIDE UPPER FRONT...

Page 126: ...information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY FRONT SUSPENSION 29 648753 LOCK NUT M10 1 5 4 30 608005 CASTLE NUT M12 1 25 2 31 10387G2 COTTER PIN 094 X 1 2 32 603799 FLANGED HEX HEAD BOLT M10 1...

Page 127: ...Page T 6 647694 Service Parts Manual Notes FRONT SUSPENSION...

Page 128: ...cludes items 6 7 19 26 3 SPINDLE ASSEMBLY DRIVER SIDE includes items 9 11 15 4 BRAKE CALIPER ASSEMBLY DRIVER SIDE includes item 5 6 SPINDLE ASSEMBLY PASSENGER SIDE includes items 10 15 7 BRAKE CALIPER...

Page 129: ...ER ASSEMBLY DRIVER SIDE INCLUDES ITEM 5 1 5 649167 BRAKE PAD SET 2 PADS 1 6 651605G02 SPINDLE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 10 15 1 7 633918G02 BRAKE CALIPER ASSEMBLY PASSENGER SIDE INCLUDES...

Page 130: ...Page U 3 647694 Service Parts Manual REAR SUSPENSION A A Front of Vehicle 2 11 21 30 22 15 16 15 16 12 1 18 28 27 27 28 18 19 19 Lower Control Arm Driver Side...

Page 131: ...REAR SUSPENSION 1 632894 SHOCK ABSORBER 1 2 633724 STABILIZER BAR 1 3 4 5 6 7 8 9 10 11 634396G01 STABILIZER BAR LINK DRIVER SIDE 1 12 634396G02 STABILIZER BAR LINK PASSENGER SIDE 1 13 14 15 633953 ST...

Page 132: ...4 5 14 20 20 29 27 28 22 4 Stabilizer Bar Link Front of Vehicle Spindle Assembly Driver Side CONTROL ARM LOWER DRIVER SIDE includes items 12 14 17 2 CONTROL ARM UPPER PASSENGER SIDE includes items 4 8...

Page 133: ...95MM LG 2 6 647320 FLANGED BUSHING 15 875MM I D 4 7 654868G01 ZERK STRAIGHT 2 8 655130 FLAT WASHER M6 2 9 10 654922G01 CONTROL ARM LOWER DRIVER SIDE INCLUDES ITEMS 12 14 17 1 11 654922G02 CONTROL ARM...

Page 134: ...Page U 7 647694 Service Parts Manual Notes REAR SUSPENSION...

Page 135: ...Page U 8 647694 Service Parts Manual Notes REAR SUSPENSION...

Page 136: ...Page V 1 647694 Service Parts Manual SEATING Seat Frame B Pillar Crossmember Part of Chassis Frame ROPS Front of Vehicle 1 9 7 6 10 12 19 20 22 23 23 22 21 13 14 8 24...

Page 137: ...LACK 1 2 3 4 5 6 641394 SEAT CLOSEOUT 1 7 639904 SEAT RETENTION PIN 2 8 646115 BACKING PLATE 2 9 645323 PAN WASHER HEAD TORX SCREW M6 1 X 23 4MMLG 4 10 645637 REMOVABLE RIVET 8 13MM DIA X 21MM LG 4 11...

Page 138: ...Page V 3 647694 Service Parts Manual SEATING Front of Vehicle Seat Frame Front of Vehicle 1 11 10 4 12 6 19 18 17 16 16 8 9 5 2 25 27 28 25 26 26 24 Chassis Frame Chassis Frame...

Page 139: ...CONNECTOR 2 6 648412 SEAT BELT LATCH WITH CONNECTOR 2 7 8 649013 FLANGED HEX HEAD BOLT M12 1 75 X 30MM LG 2 9 648198 LOCK NUT M12 1 75 2 10 640723 SELF TAPPING SCREW M8 1 25 X 20MM LG 4 11 612859 PAN...

Page 140: ...Page V 5 647694 Service Parts Manual Notes SEATING...

Page 141: ...Page V 6 647694 Service Parts Manual Notes SEATING...

Page 142: ...Page W 1 647694 Service Parts Manual TRUCK BED Front of Vehicle 2 7 3 10 15 14 12 13 8 11 6 5 4 1 TRUCK BED ASSEMBLY includes items 2 6...

Page 143: ...Manual TRUCK BED 1 651966 TRUCK BED ASSEMBLY INCLUDES ITEMS 2 6 1 2 641181 BED 1 3 644202 RECEPTACLE PLATE 13 4 646047 PLASTITE SCREW M6 2 X 20MM LG 8 5 645017 TIE DOWN BRACKET 4 6 646140 THREAD FORM...

Page 144: ...age W 3 647694 Service Parts Manual TRUCK BED Front of Vehicle 1 5 11 19 7 8 18 20 18 18 25 18 25 25 18 24 2 2 21 7 8 6 12 13 7 18 8 22 4 TAILGATE PIVOT ASSEMBLY includes items 5 8 Tailgate Cable 15 1...

Page 145: ...MBLY INCLUDES ITEMS 5 8 1 5 PIVOT TUBE 1 6 641856 INSIDE WALL 1 7 635530 TAPTITE SCREW 10 32 X 11 16 LG 3 8 00559G5 FLAT WASHER 10 3 9 10 11 645082 TAILGATE LATCH ASSEMBLY 2 12 644871G01 LATCH MOUNT B...

Page 146: ...Page W 5 647694 Service Parts Manual TRUCK BED Front of Vehicle 1 18 19 20 20 19 6 22 22 25 7 5 15 28 12 16 2 3 13 13 6 3 2 9 21 25 4 4 26 26 24 22 26 12 11 10 7...

Page 147: ...RING 1 6 14443G12 CLEVIS PIN 50 X 2 22 LG 2 7 21683G1 COTTER PIN 320 X 2 969 2 8 9 642120G01 TAILGATE BRACKET DRIVER SIDE 1 10 642120G02 TAILGATE BRACKET PASSENGER SIDE 1 11 603799 FLANGED HEX HEAD BO...

Page 148: ...Page W 7 647694 Service Parts Manual TRUCK BED Front of Vehicle Truck Bed Bed Frame 1 4 3 2 7 9 10 14 14 19 11 15 16 8...

Page 149: ...vice Parts Manual TRUCK BED 1 643623 HANDLE 1 2 643080 HANDLE GRIP 2 3 646136G01 BED LATCH RETURN SPRING DRIVER SIDE 1 4 646136G02 BED LATCH RETURN SPRING PASSENGER SIDE 1 5 6 7 647633 BED LATCH BUSHI...

Page 150: ...Page W 9 647694 Service Parts Manual Notes TRUCK BED...

Page 151: ...Page W 10 647694 Service Parts Manual Notes TRUCK BED...

Page 152: ...includes items 3 4 1 2 WHEEL AND TIRE ASSEMBLY REAR DRIVER SIDE includes items 8 9 6 WHEEL AND TIRE ASSEMBLY REAR PASSENGER SIDE includes items 8 9 7 WHEEL AND TIRE ASSEMBLY FRONT includes items 15 1...

Page 153: ...1 WHEEL AND TIRE ASSEMBLY REAR DRIVER SIDE INCLUDES ITEMS 8 9 1 7 645016G02 WHEEL AND TIRE ASSEMBLY REAR PASSENGER SIDE INCLUDES ITEMS 8 9 1 8 645012 TIRE KENDA 26 X 11 X 14 1 9 653744G02 WHEEL STEEL...

Page 154: ...Page X 3 647694 Service Parts Manual Notes WHEELS AND TIRES...

Page 155: ...Page X 4 647694 Service Parts Manual Notes WHEELS AND TIRES...

Page 156: ...allow operation on public roads unless roads are designated for off highway vehicles access collisions with cars and trucks can occur Do not exceed seating capacity driver and 1 passenger Require Prop...

Page 157: ...ot available as an individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page Y 2 647694 Service Parts Manual DECALS AND LABEL...

Page 158: ...Page Y 3 647694 Service Parts Manual DECALS AND LABELS 1 2 7 8 Extended Cab Door 12 13 14 15 3 1 2 4 19 18...

Page 159: ...E Section 1 8 649604G2XX EXTENDED CAB DOOR DECAL PASSENGER SIDE See COLOR CODE in HOW TO USE Section 1 9 10 11 12 649603G1XX DOOR DECAL DRIVER SIDE FOR VEHICLES MANUFACTURED UNTIL OCTOBER 10 2016 See...

Page 160: ...m rear seating capacity 2 passengers Fasten seat belt Wear an approved helmet and protective gear Passengers must be able to sit with their back against seat feet flat on floor and hands on handhold S...

Page 161: ...individual part Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page Y 6 647694 Service Parts Manual DECALS AND LABELS 1 643600 CLUTCH...

Page 162: ...re cargo Always make sure cargo bed is latched before operating vehicle DO NOT fill fuel containers in cargo bed Reduce cargo and speed for stability on hilly or rough terrain DO NOT overload cargo be...

Page 163: ...657272 BED CAPACITY LABEL 1 2 3 649605G1XX SIDE PANEL BED DECAL DRIVER SIDE FOR VEHICLES MANUFACTURED BEFORE APRIL 10 2017 See COLOR CODE in HOW TO USE Section 1 4 649605G2XX SIDE PANEL BED DECAL PAS...

Page 164: ...Page Y 9 647694 Service Parts Manual Notes DECALS AND LABELS...

Page 165: ...Page Y 10 647694 Service Parts Manual Notes DECALS AND LABELS...

Page 166: ...on Inc Technical Communications Department Textron Specialized Vehicles Inc 1451 Marvin Griffin Road Augusta Georgia 30906 3852 USA Service Parts Manuals as well as Repair and Service Manuals are avai...

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