Texas Instruments LM7480-Q1 User Manual Download Page 2

1.2 Applications

• Automotive reverse battery protection
• ADAS domain controller
• Camera ECU
• Head unit
• USB HUBs
• Power path protection, Power Mux and ORing

2 Description

The LM74800EVM-CS is configured by default for evaluating 24-V battery, 6 V during cold crank 200-V
unsuppressed load dump protection with reverse battery protection. Note that during 200-V unsuppressed load
dump protection, only the VS pin will be exposed to 200 V through a 10-kΩ resistor. A 60-V rated zener diode is
used to clamp and protect the VS pin. The rest of the circuit is not exposed to higher voltage as the MOSFET Q1
can either be turned off completely or output voltage clamped to safe level.

2.1 Input Power and Load (J1/J3 and J2/J4):

Input power is applied at the terminals J1 and J3. Terminals J2 and J4 provide output connection to load.

2.2 Enable Control (J5):

Enable control is usually used by external MCU or controller to turn off LM7480x-Q1 and cut off the power path.
External input is recommended to be connected to jumper J5 pin 2. Otherwise setting 1-2 on J5 enables the
controller and 2-3 disables the controller. It is recommended to connect EN to external MCU for uninterrupted
performance during negative transient tests.

2.3 Over Voltage Protection (J6):

Over voltage protection is configured through jumper J6. Setting 2-3 on J6 configures OVP protection to the
input side. OVP rising threshold is set to 38.4 V with 2-3 setting on J6 and falling is set to 35.2 V. Setting 1-2 on
J6 configures OV clamp operation. This provides output voltage to clamp (hysteretic ON/OFF output).

2.4 Two Back-Back Connected MOSFETs (Q1/Q3 and Q2):

Q1 and Q2 are 200-V and 60-V rated N-Channel MOSFETs respectively which are capable of supporting 2-A
load current for automotive applications. Since the MOSFETs are connected back to back in common-source
topology, they can support 200-V unsuppressed load dump protection, reverse battery protection, reverse-
current blocking and can provide power path cut-off when disabled or during over voltage conditions. Option Q3
provids for extending current to 5 A and can be used to validate other MOSFETs.

2.5 Output Slew Rate Control (R2 and C4):

R2 and C4 provide output slew rate control and can be changed to achieve different output slew rate.

2.6 Output Schottky Diode (D3) and LED Indication:

Schottky Diode D3 is not populated on EVM by default and it is recommended where output voltage can have
negative transients that can exceed absolute maximum ratings of LM7480x-Q1.

D5 provides an indication on the status of the output voltage.

2.7 TVS Selection for 200-V Unsuppressed Load Dump Protection:

Two TVS diodes D1 and D2 are required at the input. The breakdown voltage of two TVS in the positive side is
higher than the maximum system voltage, 200 V. On the negative side, diode D3 is used to clamp ISO 7637-2
pulse 1. SMBJ150A for D2 and SMBJ33CA for D1 are recommended.

2.8 Test Points:

Test point labeled DGATE (TP4) is used for monitoring gate voltage of Q2 and HGATE (TP3) is used for gate
voltage of Q1. Test Point labelled VIN (TP1) measures input voltage, VOUT (TP2) measure output voltage. Test
Point labelled VA (TP6) measures the source voltage of Q1 and Q2 MOSFETs which is also connected to the A

Introduction

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2

LM7480-Q1 Evaluation Module for Unsuppressed Load Dump Protection:
LM74800EVM-CS

SLVUBU4 – MARCH 2021

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Copyright © 2021 Texas Instruments Incorporated

Summary of Contents for LM7480-Q1

Page 1: ...th power path ON OFF control and overvoltage protection This evaluation module demonstrates how LM74800 Q1 along with two back to back N Channel MOSFETs configured in common source topology can provide 200 V unsuppressed load dump protection with reverse battery protection to the downstream circuit The first gate drive HGATE controls an external N channel MOSFET to turn off or clamp output voltage...

Page 2: ... Q1 Q3 and Q2 Q1 and Q2 are 200 V and 60 V rated N Channel MOSFETs respectively which are capable of supporting 2 A load current for automotive applications Since the MOSFETs are connected back to back in common source topology they can support 200 V unsuppressed load dump protection reverse battery protection reverse current blocking and can provide power path cut off when disabled or during over...

Page 3: ...m the EVM VA Common source point of Q1 and Q2 MOSFETs and A pin of LM7480x Q1 DGATE Output of Ideal Diode MOSFET Gate Control HGATE Output of Hot Swap MOSFET Gate Control GND1 GND 2 GND3 and GND4 Test Point for EVM Ground Table 2 3 Jumpers and LED Description Jumpers Description J5 EN UVLO Control 1 2 Enables by connecting to VIN 2 3 Disables by connecting to GND J6 OVP Setting 1 2 OVP set to Outp...

Page 4: ...1 2 D5 12k R5 1 2 3 J6 VIN VOUT GND4 TP10 5 4 1 2 3 Q2 1 3 2 200V Q1 33V D1 150V D2 1µF C2 47k R8 56k R3 GND1 TP7 0 015uF C10 D6 VIN TP1 100 R2 10nF C4 GND2 TP8 47uF C8 DGATE TP4 HGATE TP3 VS TP5 VA TP6 NT1 Unsuppressed Load Dump 200V 56V D4 10k R7 DNP VIN VOUT 1 3 2 Q3 DNP 10k R1 0 R9 1µF 50V C1 70V D3 DNP Figure 3 1 LM74800EVM CS Schematic Schematic www ti com 4 LM7480 Q1 Evaluation Module for U...

Page 5: ...ve load or equivalent which can tolerate up to 10 A DC load at 12 V 5 Test Setup and Results This sections describes the test procedure for LM74800 Q1 device Similar procedure applies for LM74801 Q1 device also Default jumper setting for LM74800EVM CS board is shown in Figure 5 1 Table 5 1 Default Jumper Setting for LM74800EVM CS J5 J6 J7 1 2 or connect 2 to external enable control 2 3 OVP to Inpu...

Page 6: ...wer Up To verify the startup behavior connect the oscilloscope to the evaluation module Channel 1 Input Voltage Test Point Label VIN Channel 2 A pin Voltage Test Point Label VA Channel 3 DGATE Voltage Test Point Label DGATE Channel 4 HGATE Voltage Test Point Label HGATE Set the load to 200 mA trigger to Channel 1 rising and turn ON the power supply Start up behavior of LM74800EVM CS is captured in...

Page 7: ...TE 5 3 200 V Unsuppressed Load Dump Protection Figure 5 6 Unsuppressed Load Dump 200 V Output Clamp Figure 5 7 Unsuppressed Load Dump 200 V Output Cut off www ti com Test Setup and Results SLVUBU4 MARCH 2021 Submit Document Feedback LM7480 Q1 Evaluation Module for Unsuppressed Load Dump Protection LM74800EVM CS 7 Copyright 2021 Texas Instruments Incorporated ...

Page 8: ...e 5 8 ISO 7637 2 Pulse 1 600 V 50 Ω Test Setup and Results www ti com 8 LM7480 Q1 Evaluation Module for Unsuppressed Load Dump Protection LM74800EVM CS SLVUBU4 MARCH 2021 Submit Document Feedback Copyright 2021 Texas Instruments Incorporated ...

Page 9: ...OP Figure 6 2 Component Placement BOTTOM Figure 6 3 TOP Layer Routing www ti com Board Layout and Bill of Materials SLVUBU4 MARCH 2021 Submit Document Feedback LM7480 Q1 Evaluation Module for Unsuppressed Load Dump Protection LM74800EVM CS 9 Copyright 2021 Texas Instruments Incorporated ...

Page 10: ...Routing Board Layout and Bill of Materials www ti com 10 LM7480 Q1 Evaluation Module for Unsuppressed Load Dump Protection LM74800EVM CS SLVUBU4 MARCH 2021 Submit Document Feedback Copyright 2021 Texas Instruments Incorporated ...

Page 11: ...1 60AA TDK C8 1 47 uF CAP AL 47 uF 63 V 20 0 65 ohm AEC Q200 Grade 2 SMD SMT Radial F EEE FK1J470P Panasonic C10 1 0 015 uF CAP CERM 0 015 uF 100 V 10 X7R AEC Q200 Grade 1 0603 0603 CGA3E2X7R2A153K0 80AA TDK D1 1 33 V Diode TVS Bi 33 V SMB SMB SMBJ33CA 13 F Diodes Inc D2 1 150 V Diode TVS Uni 150 V 243 Vc SMB SMB SMBJ150A 13 F Diodes Inc D4 1 56 V Diode Zener 56 V 500 mW AEC Q101 SOD 123 SOD 123 M...

Page 12: ... SOT669 BUK7Y4R8 60EX Nexperia None R1 1 10 k RES 10 k 5 0 25 W AEC Q200 Grade 0 1206 1206 CRCW120610K0JNE A Vishay Dale R2 1 100 RES 100 5 0 1 W AEC Q200 Grade 0 0603 0603 CRCW0603100RJNE A Vishay Dale R3 1 56 k RES 56 k 5 0 1 W AEC Q200 Grade 0 0603 0603 CRCW060356K0JNE A Vishay Dale R4 1 3 48 k RES 3 48 k 1 0 1 W AEC Q200 Grade 0 0603 0603 CRCW06033K48FKE A Vishay Dale R5 1 12 k RES 12 k 5 0 1 ...

Page 13: ...ystone U1 1 Ideal Diode Controller with Load Dump Protection DRR0012E WSON 12 DRR0012E PLM74800DRRRQ1 Texas Instruments Texas Instruments D3 0 70 V Diode Schottky 70 V 1 A SMA SMA B170 13 F Diodes Inc FID1 FID2 FID3 FID4 FID5 FID6 0 Fiducial mark There is nothing to buy or mount N A N A N A Q3 0 150 V MOSFET N CH 150 V 33 A AEC Q101 DPAK DPAK AUIRFR4615TRL International Rectifier None R7 0 10 k RE...

Page 14: ... numbers in the current version DATE REVISION NOTES March 2021 Initial release Revision History www ti com 14 LM7480 Q1 Evaluation Module for Unsuppressed Load Dump Protection LM74800EVM CS SLVUBU4 MARCH 2021 Submit Document Feedback Copyright 2021 Texas Instruments Incorporated ...

Page 15: ...other than TI b the nonconformity resulted from User s design specifications or instructions for such EVMs or improper system design or c User has not paid on time Testing and other quality control techniques are used to the extent TI deems necessary TI does not test all parameters of each EVM User s claims against TI under this Section 2 are void if User fails to notify TI of any apparent defects...

Page 16: ... These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation...

Page 17: ...y for convenience and should be verified by User 1 Use EVMs in a shielded room or any other test facility as defined in the notification 173 issued by Ministry of Internal Affairs and Communications on March 28 2006 based on Sub section 1 1 of Article 6 of the Ministry s Rule for Enforcement of Radio Law of Japan 2 Use EVMs only after User obtains the license of Test Radio Station as provided in R...

Page 18: ... any interfaces electronic and or mechanical between the EVM and any human body are designed with suitable isolation and means to safely limit accessible leakage currents to minimize the risk of electrical shock hazard User assumes all responsibility and liability for any improper or unsafe handling or use of the EVM by User or its employees affiliates contractors or designees 4 4 User assumes all...

Page 19: ...OR DAMAGES ARE CLAIMED THE EXISTENCE OF MORE THAN ONE CLAIM SHALL NOT ENLARGE OR EXTEND THIS LIMIT 9 Return Policy Except as otherwise provided TI does not offer any refunds returns or exchanges Furthermore no return of EVM s will be accepted if the package has been opened and no return of the EVM s will be accepted if they are damaged or otherwise not in a resalable condition If User feels it has...

Page 20: ...s are subject to change without notice TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource Other reproduction and display of these resources is prohibited No license is granted to any other TI intellectual property right or to any third party intellectual property right TI disclaims responsibility for and you wi...

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