Texas Instruments LM5005 User Manual Download Page 2

Powering and Loading Considerations

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3

Powering and Loading Considerations

Read this entire page prior to attempting to power the evaluation board.

3.1

Quick Setup Procedure

1. Set the power supply current limit to 3.5A. Turn off the power supply. Connect the power supply to the

V

IN

terminals.

2. Connect the load, with a 3A capability, to the V

OUT

terminals. Positive connection to J2 and negative

connection to J3.

3. Leave the SD pin open for normal operation.

4. Set V

IN

to 24 V with no load applied. V

OUT

should be in regulation with a nominal 5 V output.

5. Slowly increase the load while monitoring the output voltage, V

OUT

should remain in regulation with a

nominal 5 V output as the load is increased up to 2.5 Amps.

6. Slowly sweep the input voltage from 7 V to 75 V, V

OUT

should remain in regulation with a nominal 5 V

output.

7. Temporally short the SD pin to GND to check the shutdown function.

8. Increase the load beyond the normal range to check current limiting. The output current should limit at

approximately 3.8A. The power supply (Vin source) current limit may need to be increased for this
step. Cooling is critical during this step.

3.2

Air Flow

Prolonged operation with high input voltage at full power causes the thermal shutdown circuit within the
regulator IC to activate. A stand-alone fan with at lease 200 LFM should always be provided.

3.3

Powering Up

Using the provided shutdown pin allows powering up the source supply with the current level set low. It is
suggested that the load be kept low during the first power up. Set the current limit of the source supply to
provide about 1.5 times the anticipated wattage of the load. As you remove the connection from the
shutdown pin to ground, immediately check for 5 V at the output.

A quick efficiency check is the best way to confirm that everything is operating properly. If something is
amiss, you can be reasonably sure that it will affect the efficiency adversely. Few parameters can be
incorrect in a switching power supply without creating losses and potentially damaging heat.

3.4

Over Current Protection

The evaluation board is configured with over-current protection. The output current is limited to
approximately 3.8A. The thermal stress is quite severe while in an overloaded condition, limit the duration
of the overload and provide sufficient cooling (airflow).

3.5

Synchronization

A SYNC pin has been provided on the evaluation board. This pin can be used to synchronize the regulator
to an external clock or multiple evaluation boards can be synchronized together by connecting their SYNC
pins together. For complete information, see the LM5005 High Voltage 2.5 Amp Buck Regulator Data
Sheet 
(

SNVS397

).

2

AN-1748 LM5005 Evaluation Board

SNVA298A – November 2007 – Revised April 2013

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Copyright © 2007–2013, Texas Instruments Incorporated

Summary of Contents for LM5005

Page 1: ...copper on FR4 material with a thickness of 0 06 inches This document contains the evaluation board schematic Bill of Materials BOM and a quick setup procedure For complete circuit design information see the LM5005 High Voltage 2 5 Amp Buck Regulator Data Sheet SNVS397 The performance of the evaluation board is as follows Input Range 7 to 75 V Output Voltage 5 V Output Current 0 to 2 5A Frequency o...

Page 2: ...lease 200 LFM should always be provided 3 3 Powering Up Using the provided shutdown pin allows powering up the source supply with the current level set low It is suggested that the load be kept low during the first power up Set the current limit of the source supply to provide about 1 5 times the anticipated wattage of the load As you remove the connection from the shutdown pin to ground immediate...

Page 3: ...ut Current 4 2 Turn On Waveform When applying power to the LM5005 evaluation board a certain soft start sequence occurs Figure 3 shows the output voltage during a typical start up sequence Conditions Input Voltage 36VDC Output Current 2A Trace 1 Output Voltage Volts div 2V Horizontal Resolution 500 µsec div Figure 3 Output Voltage During a Typical Start Up Sequence 3 SNVA298A November 2007 Revised...

Page 4: ...ITOR CER KEMET 330p 100 V C 4 C2012X7R2A103K CAPACITOR CER TDK 0 01µ 100 V C 5 C2012X7R2A103K CAPACITOR CER TDK 0 01µ 100V C 6 OPEN NOT USED C 7 C2012X7R2A223K CAPACITOR CER TDK 0 022µ 100 V C 8 C2012X7R1C474M CAPACITOR CER TDK 0 47µ 16 V C 9 C3225X7R1C226M CAPACITOR CER TDK 22µ 16 V C 10 EEFHE0J151R CAPACITOR SP PANASONIC 150µ 6 3 V C 11 C0805C331G1GAC CAPACITOR CER KEMET 330p 100 V C 12 OPEN NOT...

Page 5: ... Layout Figure 5 Component Side Figure 6 Solder Side Figure 7 Silkscreen 5 SNVA298A November 2007 Revised April 2013 AN 1748 LM5005 Evaluation Board Submit Documentation Feedback Copyright 2007 2013 Texas Instruments Incorporated ...

Page 6: ...esponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related information or support that may be provided by TI Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failur...

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