Texas Instruments LM2695EVAL User Manual Download Page 2

Board Layout and Probing

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The on-time of this evaluation board ranges from

2300 ns at V

IN

= 12 V, to

900 ns at V

IN

= 30 V. The

on-time varies inversely with V

IN

to maintain a nearly constant switching frequency. At the end of each on-

time the Minimum Off-Timer ensures the buck switch is off for at least 250 ns. In normal operation, the off-
time is much longer. During the off-time, the output capacitor (C7) is discharged by the load current. When
the output voltage falls sufficiently that the voltage at FB is below 2.5 V, the regulation comparator initiates
a new on-time period. For stable, fixed frequency operation,

25 mV of ripple is required at FB to switch

the regulation comparator. For a more detailed block diagram and a complete description of the various
functional blocks, see the LM2695 High Voltage (30V, 1.25A) Step Down Switching Regulator Data Sheet
(

SNVS413

).

3

Board Layout and Probing

The pictorial in

Figure 1

shows the placement of the circuit components. The following should be kept in

mind when the board is powered:

When operating at high input voltage and high load current, forced air flow is recommended.

The LM2695, and diode D1 may be hot to the touch when operating at high input voltage and high load
current.

Use CAUTION when probing the circuit at high input voltages to prevent injury, as well as possible
damage to the circuit.

At maximum load current (1A), the wire size and length used to connect the load becomes important.
Ensure there is not a significant drop in the wires between this evaluation board and the load.

4

Board Connection/Start-up

The input connections are made to the J1 connector. The load is normally connected to the OUT1 and
GND terminals of the J3 connector. Ensure the wires are adequately sized for the intended load current.
Before start-up a voltmeter should be connected to the input terminals, and to the output terminals. The
load current should be monitored with an ammeter or a current probe. It is recommended that the input
voltage be increased gradually to 12 V, at which time the output voltage should be 10 V. If the output
voltage is correct with 12 V at V

IN

, then increase the input voltage as desired and proceed with evaluating

the circuit.

5

Output Ripple Control

The LM2695 requires a minimum of 25 mVp-p ripple at the FB pin, in phase with the swtiching waveform
at the SW pin, for proper operation. In the simplest configuration that ripple is derived from the ripple at
V

OUT1

, generated by the inductor’s ripple current flowing through R4. That ripple voltage is attenuated by

the feedback resistors, requiring that the ripple amplitude at V

OUT1

be higher than the minimum of 25 mVp-

p by the gain factor. Options for reducing the output ripple are discussed below, and the results are shown
in the graph of

Figure 9

.

5.1

Minimum Output Ripple

This evaluation board is configured for minimum ripple at V

OUT1

by setting R4 to 0

Ω

, and including

components R6, C9 and C10. The output ripple that ranges from 3mVp-p at V

IN

= 12 V to 8 mVp-p at V

IN

=

30 V is determined primarily by the ESR of output capacitor (C7), and the inductor’s ripple current that
ranges from 50 mAp-p to 195 mAp-p over the input voltage range. The ripple voltage required by the FB
pin is generated by R6, C9 and C10 since the SW pin switches from -1 V to V

IN

, and the right end of C9 is

a virtual ground. The values for R6 and C9 are chosen to generate a 30-40 mVp-p triangle waveform at
their junction. That triangle wave is then coupled to the FB pin through C10. The following procedure is
used to calculate values for R6, C9 and C10:

Calculate the voltage V

A

as shown in

Equation 2

:

V

A

= V

OUT

- (V

SW

x (1 - (V

OUT

/V

IN

)))

(2)

where, V

SW

is the absolute value of the voltage at the SW pin during the off-time (typically 1 V) and V

IN

is the minimum input voltage. For this circuit, V

A

calculates to 9.83 V. This is the DC voltage at the

R6/C9 junction, and is used in

Equation 3

.

2

AN-1444 LM2695 Evaluation Board

SNVA147A – February 2006 – Revised April 2013

Submit Documentation Feedback

Copyright © 2006–2013, Texas Instruments Incorporated

Summary of Contents for LM2695EVAL

Page 1: ...d managing the output ripple as described later in this document The board s specification are Input Voltage 12 V to 30 V Output Voltage 10 V Maximum load current 1 0A Minimum load current 0A Current Limit 1 3A Measured Efficiency 96 3 VIN 12 V IOUT 300 mA Nominal Switching Frequency 380 kHz Size 2 25 in x 0 88 in x 0 47 in Figure 1 Evaluation Board Top Side 2 Theory of Operation Figure 6 shows a ...

Page 2: ... an ammeter or a current probe It is recommended that the input voltage be increased gradually to 12 V at which time the output voltage should be 10 V If the output voltage is correct with 12 V at VIN then increase the input voltage as desired and proceed with evaluating the circuit 5 Output Ripple Control The LM2695 requires a minimum of 25 mVp p ripple at the FB pin in phase with the swtiching w...

Page 3: ...3 3 where tON is the maximum on time 2300 ns VIN is the minimum input voltage and ΔV is the desired ripple amplitude at the R6 C9 junction 30 mVp p for this example 4 R6 and C9 are then chosen from standard value components to satisfy the above product For example C9 can be 1000 pF requiring R6 to be 166 kΩ C10 is chosen to be 0 01 µF large compared to C9 The circuit as supplied on this EVB is sho...

Page 4: ...re 3 Intermediate Ripple Level Configuration Using C8 and R4 R4 is chosen to generate 25 mV 30 mVp p at VOUT1 knowing that the minimum ripple current in this circuit is 50 mAp p at minimum VIN C8 couples that ripple to the FB pin without the attenuation of the feedback resistors C8 s minimum value is calculated from Equation 5 5 where tON max is the maximum on time at minimum VIN and R2 R3 is the ...

Page 5: ...nce R4 slightly degrades load regulation this alternative may be viable for applications where the load current is relatively constant If this method is used ensure R4 s power rating is appropriate 6 Increasing the Current Limit The current limit threshold is nominally 1 25A with a minimum guaranteed value of 1 0A If at maximum load current the lower peak of the inductor current IPK in Figure 5 ex...

Page 6: ...re necessary If it exceeds 1 5A R5 must be reduced The upper peak of the inductor current IPK at maximum load current is calculated using Equation 10 10 where IOR max is calculated using Equation 11 11 where L1min is the minimum inductor value based on the manufacturer s tolerance and FS min is the minimum switching frequency 380 kHz 25 285 kHz for this evaluation board If IPK exceeds 2A the induc...

Page 7: ...ge Value C1 2 Ceramic Capacitor TDK C4532X7R2A225M 1812 2 2 µF 100 V C3 Ceramic Capacitor TDK C2012X7R2A104M 0805 0 1 µF 100 V C4 Ceramic Capacitor TDK C2012X7R1C104M 0805 0 1 µF 16 V C5 6 Ceramic Capacitor TDK C2012X7R1C223M 0805 0 022 µF 16 V C7 Ceramic Capacitor TDK C3225X7R1C226M 1210 22 µF 16 V C8 Unpopulated 0805 C9 Ceramic Capacitor TDK C2012X7R2A102M 0805 1000 pF C10 Ceramic Capacitor TDK ...

Page 8: ...95 100 EFFICIENCY LOAD CURRENT mA Vin 12V Vin 30V 18V 24V Circuit Performance www ti com 8 Circuit Performance Figure 7 Efficiency vs Load Current Figure 8 Efficiency vs Input Voltage 8 AN 1444 LM2695 Evaluation Board SNVA147A February 2006 Revised April 2013 Submit Documentation Feedback Copyright 2006 2013 Texas Instruments Incorporated ...

Page 9: ...PLE AT V OUT1 mVp p Load Current 100 mA Option C Option B Options A D 12 www ti com Circuit Performance Figure 9 Output Voltage Ripple Figure 10 Switching Frequency vs Load Current 9 SNVA147A February 2006 Revised April 2013 AN 1444 LM2695 Evaluation Board Submit Documentation Feedback Copyright 2006 2013 Texas Instruments Incorporated ...

Page 10: ... Board Silkscreen Figure 12 Board Top Layer Figure 13 Board Bottom Layer viewed from top 10 AN 1444 LM2695 Evaluation Board SNVA147A February 2006 Revised April 2013 Submit Documentation Feedback Copyright 2006 2013 Texas Instruments Incorporated ...

Page 11: ...esponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related information or support that may be provided by TI Buyer represents and agrees that it has all the necessary expertise to create and implement safeguards which anticipate dangerous consequences of failur...

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