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SLUU200 − July  2004

6

Using the bq241xx (bqSWITCHER

E

)

Table 2. I/O and Jumper Connections (Factory Jumper Selections are shown in BOLD):

ASSEMBLY

−001

−002

−003

−004

−005

U1

Device

bq24100

bq24105(1)

bq24113(2)

bq24115(1)

bq24103(2)

J1

DC+/DC−:Input voltage range (V)

5 to 16

VREG+0.8 to 16(1)

5 to 16

VREG+0.8 to 16(1)

5 to 16(2)

J2

BAT+/BAT−No. cell in series

1

1

1

1

1

J2

Output regulation voltage (V)

4.2

4.2(1)

4.2(2)

4.2(1)

4.2(2)

J5

PG

LED or EXT

LED or EXT

LED or EXT

LED or EXT

LED or EXT

J6

STAT1

LED or EXT

LED or EXT

LED or EXT

LED or EXT

LED or EXT

J7

STAT2

LED or EXT

LED or EXT

N/C no jumper

N/C no jumper

LED or EXT

J8

TTC or CMOD

TTC no jumper

TTC no jumper

CMOD jumper HI

CMOD jumper HI

TTC no jumper

J9

CE

CE jumper LO

CE jumper LO

CE jumper LO

CE jumper LO

CE jumper LO

J10

Cells or FB

No jumper

No jumper

Cells jumper LO

No jumper

Cells jumper low

(1) R5 and R7 can be changed to regulate output between approximately 3.2 V to 15.5 V.  Adjust the input voltage as required.  Output set to operate

at 4.2 VDC from the factory.

(2) To operate as a two cell version (8.4V), replace battery with a two-series cell pack, set J10 to High and adjust the Input voltage between 

9.2 V to 16 V.

2.3

Test Procedure

Setup the evaluation board as described above, by making the necessary I/O connections and jumper
selections. Prior to test and evaluation, it is important to verify that the EVM selected is setup correctly
for the battery pack to be charged (several evaluation modules have a CELLs option that can be
programmed for two different size − number of series cells). It is highly recommended that the battery
pack to be charged has internal proteciton as a safety backup.

1.

Turn on the power supply, preset to the suggested value in Table 2, and approximately 1.7 A for the current
limit setting.

2.

The PG LED should turn on along with STAT1, if the battery is charging.

3.

The bq241xx enters pre-conditioning mode if the battery is below the V

(LOWV)

 threshold. In this mode, the

bq241xx pre−charges the battery with a low current programmed by the ISET2 pin.  If the R

SET1

 and R

SET2

resistors are the same value then the precharge is one tenth the fast charge current (I

PRE−CHG

  = 1.33 A/10

= 133 mA) until the battery voltage reaches the V

(LOWV)

 threshold or until the precharge timer expires. If

the timer expires then the charge current is terminated and the bq241xx enters fault mode. STAT1 and
STAT2 (if available) LEDs turns off when in fault mode. Note that there are several non-charging modes that
share this status state. Toggling input power or battery replacement resets fault mode.

4.

Once the battery voltage is above the V

(LOWV)

 threshold, the battery enters fast charge mode. This EVM

is programmed for approximately 1.3 A of fast charging current. The PG and STAT1 LEDs should be on.

5.

Once the battery reaches voltage regulation (4.2 V) the current tapers down as the battery reaches its full
capacity.  The PG and STAT1 LEDs should be on.

6.

When the current reaches the taper termination threshold, set by the R

SET2

 resistor, the charge is

terminated.  The PG LED should still be on and the STAT1 LED should turn off and STAT2 LED turn on.

7.

If the battery discharges down to the recharge threshold, the charger starts fast charging. The PG LED
should still be on and the STAT2 LED should turn off and STAT1 LED turn on.

An alternative method of testing the EVM is with a source meter, that can sink or source current. This can easily
be adjusted to test each mode, in place of a battery.

3

Schematic

Figure 1 shows the schematic diagram for the EVM.

Summary of Contents for bqSWITCHER bq241 EVM Series

Page 1: ...User s Guide Using the bq241xx bqSWITCHERE User s Guide...

Page 2: ...handling or use of the goods Please be aware that the products received may not be regulatory compliant or agency certified FCC UL CE etc Due to the open construction of the product it is the user s...

Page 3: ...tainty as to the load specification please contact a TI field representative During normal operation some circuit components may have case temperatures greater than 50 C The EVM is designed to operate...

Page 4: ...TCHER data sheet SLUS606 prior to evaluation for detailed information on the bqSWITCHER device 1 1 Background The bqSWITCHER series are highly integrated Li Ion and Li Pol switch mode charge managemen...

Page 5: ...in evaluating the EVM 2 1 Equipment D Power Source Current limited 15 V lab supply with its current limit set to 25 above the programmed charging current 1 7 A for setup from factory This is basicall...

Page 6: ...on the power supply preset to the suggested value in Table 2 and approximately 1 7 A for the current limit setting 2 The PG LED should turn on along with STAT1 if the battery is charging 3 The bq241xx...

Page 7: ...SLUU200 July 2004 7 Using the bq241xx bqSWITCHERE Figure 1 bq241xxEVM Top Layer...

Page 8: ...ard layout and assembly drawings for the EVM 4 1 Board Layout Figure 2 shows the top assembly of the EVM Figure 3 shows the top silk screen The bq24103 may also be evaluated on this evaluation board F...

Page 9: ...SLUU200 July 2004 9 Using the bq241xx bqSWITCHERE Figure 3 bq241xxEVM Top Silk Screen Figure 4 bq241xx Top Layer...

Page 10: ...SLUU200 July 2004 10 Using the bq241xx bqSWITCHERE Figure 5 bq241xxEVM Top Asembly...

Page 11: ...pin strip 34100 Sullins PTC36SAAN J10 0 Header 3 pin 100 mil spacing 36 pin strip 34100 Sullins PTC36SAAN 5 Shunt 100 mil black 0 100 3M 929950 00 L1 1 Inductor SMT 10 H 1 84 A 49 m 0 315 0 287 Sumida...

Page 12: ...Sullins PTC36SAAN 5 Shunt 100 mil black 0 100 3M 929950 00 L1 1 Inductor SMT 10 H 1 84 A 49 m 0 315 0 287 Sumida CDRH74 100 R1 1 Resistor chip 1 5 k 1 16 W 1 603 Vishay CRCW0603 1501 F R10 1 Resistor...

Page 13: ...36SAAN 5 Shunt 100 mil black 0 100 3M 929950 00 L1 1 Inductor SMT 10 H 1 84 A 49 m 0 315 0 287 Sumida CDRH74 100 R1 0 Resistor chip 1 5 k 1 16 W 1 603 Vishay CRCW0603 1501 F R10 1 Resistor chip 4 99 k...

Page 14: ...00 Sullins PTC36SAAN 4 Shunt 100 mil black 0 100 3M 929950 00 L1 1 Inductor SMT 10 H 1 84 A 49 m 0 315 0 287 Sumida CDRH74 100 R1 0 Resistor chip 1 5 k 1 16 W 1 603 Vishay CRCW0603 1501 F R10 1 Resist...

Page 15: ...84 A 49 m 0 315 0 287 Sumida CDRH74 100 R1 1 Resistor chip 1 5 k 1 16 W 1 603 Vishay CRCW0603 1501 F R10 1 Resistor chip 4 99 k 1 16 W 1 603 Vishay CRCW0603 4991 F R11 R13 R14 3 Resistor chip 10 k 1 1...

Page 16: ...change without notice TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource Other reproduction and display of thes...

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