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Test Procedure

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6

Test Procedure

This procedure describes the test configuration of the bq51025EVM-649 evaluation board (PWR649) for
bench evaluation.

6.1

Definition

The following naming conventions are used:

VXXX :

External voltage supply name (VBAT, VTS, V

OUT

)

LOADW:

External load name (LOADR, LOADI)

V(TPyy):

Voltage at internal test point TPyy. For example, V(TP02) means the voltage at TP02.

V(Jxx):

Voltage at header Jxx

V(TP(XXX)):

Voltage at test point XXX. For example, V(TP(ACDET)) means the voltage at the test
point which is marked as ACDET.

V(XXX, YYY):

Voltage across point XXX and YYY

I(JXX(YYY)):

Current going out from the YYY terminal of header XX

Jxx(BBB):

Terminal or pin BBB of header xx

JPx ON :

Internal jumper Jxx terminals are shorted

JPx OFF:

Internal jumper Jxx terminals are open

JPx (-YY-) ON:

Internal jumper Jxx adjacent terminals marked as YY are shorted

UUT:

Unit Under Test (PWR649 EVM)

Assembly drawings have locations for jumpers, test points, and individual components.

6.2

Procedure

The following operating procedures are provided at a variety of operating loads. Initial testing is done with
the 10-W transmitter (PWR648).

Figure 2

shows the proper alignment between the transmitter (PWR648) and receiver (PWR649).

10

bq51025 Evaluation Module (PWR649)

SLUUB55 – September 2014

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Copyright © 2014, Texas Instruments Incorporated

Summary of Contents for bq51025EVM-649

Page 1: ...up the development of their end applications Contents 1 Introduction 2 2 Considerations with this EVM 3 3 Modifications 4 4 Recommended Operating Conditions 4 5 Equipment and EVM Setup 5 5 1 Schematic...

Page 2: ...bles a complete contactless power transfer system for a 5 W wireless power supply solution By utilizing near field inductive power transfer the secondary coil embedded in the mobile device can pick up...

Page 3: ...ous rectifier Very high efficiency post regulator WPC v1 1 compliant communication and control Only one IC required between RX coil and DC output Programmable output voltage to optimize performance fo...

Page 4: ...ns All specifications are given for an ambient temperature of 25 C Table 1 bq51025EVM 649 Recommended Operating Conditions PARAMETER TEST CONDITION MIN TYP MAX UNIT VRECT RECT voltage range 4 11 V IOU...

Page 5: ...1 2 J3 1 2 J4 GND GND 0 1 F C16 TP3 GND OUT GND GND AD_EN RECT 1 F C17 GND GND GND OUT FOD AC1 AC2 Orange D2 Green D1 1 2 3 4 5 6 7 8 9 10 11 J1 OUT AD GND 10 0k R11 22 F C14 22 F C15 OUT 3 3 F C7 2 2...

Page 6: ...mitter bq500212AEVM 550 is recommended for 5 W testing and requires a 5 V input supply PS 2 Any other WPC v1 1 transmitter can be substituted care must be given to the required input power supply Reco...

Page 7: ...C communication using the USB TO GPIO HPA172 kit 5 4 3 J3 Output Voltage Output voltage in wireless power mode up to 2 A default configuration limits to 1 4 A at 7 V the adapter option is also support...

Page 8: ...eiver coil These points are used for connecting the receiver s coil 5 6 4 TP7 PMODE Indicator of power mode low if in 10 W mode high if in 5 W mode Pin F3 of the bq51025 5 6 5 TP8 FOD Input for rectif...

Page 9: ...B1 B2 B3 AC1 B4 B5 B6 AC2 C1 BOOT1 C2 C3 C4 C5 RECT C6 BOOT2 D1 D2 D3 D4 D5 D6 OUT E1 CLAMP1 E2 AD E3 AD_EN E4 SCL E5 VIREG E6 CLAMP2 F1 COMM1 F2 FOD F3 PMODE F4 SDA F5 WPG F6 COMM2 G1 VO_REG G2 ILIM...

Page 10: ...and YYY I JXX YYY Current going out from the YYY terminal of header XX Jxx BBB Terminal or pin BBB of header xx JPx ON Internal jumper Jxx terminals are shorted JPx OFF Internal jumper Jxx terminals...

Page 11: ...D D1 green is ON and LED D2 orange is ON UUT Verify that VOUT is 6 9 V to 7 2 V between J3 and J4 UUT Verify that the voltage between TP7 and TP2 ground measures less than 0 1 V verifies 10 W mode UUT...

Page 12: ...n center of the PWR648 TX coil After about 1 second verify that The transmitter should beep Transmitter LED D2 green is ON and LED D6 green is blinking about 2 times per second Receiver LED D1 green i...

Page 13: ...W transmitter can be substituted but the discussion from the transmitter side is only relevant to the PWR550 EVM Connect 5 V 100 mV adapter on J1 on the PWR550 transmitter Place the UUT in the center...

Page 14: ...5 V and the current limit to 3 5 A Using the bq24261 GUI set the charger current to 2 1 A and the current limit to 2 5 A Monitor the IOUT and VOUT from the RX after putting the receiver EVM PWR649 on...

Page 15: ...7 resistive load between J3 and J4 of the PWR649 EVM Monitor the RX signals load current IOUT rectifier voltage RECT and output voltage OUT as shown in Figure 4 A 1 4 A load step is shown in Figure 5...

Page 16: ...te a 1 A load Put the RX PWR649 on the transmitter coil and align them correctly Monitor the RECT pin IOUT and output voltage OUT as shown in Figure 6 Starting up with a 5 at J3 to J4 generates a 1 4...

Page 17: ...while the EVM is on the transmitter pad with a resistive load at J3 to J4 There is some off time during the transitions between wireless power and wired power modes This illustration starts with no ad...

Page 18: ...ximately 10 W There is no air flow and the ambient temperature is 25 C The peak temperature of the device 41 4 C is well below the maximum recommended operating condition listed in the data sheet Figu...

Page 19: ...through vias At least two vias per capacitor for power stage capacitors one via per capacitor for small signal components Dissipation of heat is very important The layout must allow for transfer of h...

Page 20: ...s possible AD trace to wired power bypass FET is a power path bq51025YFP Layout and Bill of Material www ti com For a 1 4 A fast charge current application the current rating for each net is as follow...

Page 21: ...gure 12 through Figure 16 show the bq51025EVM 649 PCB layout Figure 12 bq51025EVM 649 Top Assembly Figure 13 bq51025EVM 649 Layer 1 21 SLUUB55 September 2014 bq51025 Evaluation Module PWR649 Submit Do...

Page 22: ...aterial www ti com Figure 14 bq51025EVM 649 Layer 2 Figure 15 bq51025EVM 649 Layer 3 22 bq51025 Evaluation Module PWR649 SLUUB55 September 2014 Submit Documentation Feedback Copyright 2014 Texas Instr...

Page 23: ...ti com Layout and Bill of Material Figure 16 bq51025EVM 649 Layer 4 23 SLUUB55 September 2014 bq51025 Evaluation Module PWR649 Submit Documentation Feedback Copyright 2014 Texas Instruments Incorpora...

Page 24: ...TST C190GKT Lite On D2 1 Orange LED Orange SMD 1 6x0 8x0 8mm LTST C190KFKT Lite On D3 1 5 1V Diode Zener 5 1V 300mW SOD 523 SOD 523 BZT52C5V1T 7 Diodes Inc H1 1 Tape segment Low Static Polyimide Film...

Page 25: ...3 CRCW060320K0FKEA Vishay Dale R17 1 150k RES 150k ohm 1 0 1W 0603 0603 CRCW0603150KFKEA Vishay Dale R18 R19 2 130k RES 130k ohm 1 0 1W 0603 0603 CRCW0603130KFKEA Vishay Dale SH JP1 SH JP2 2 1x2 Shunt...

Page 26: ...ing the warranty period to the address designated by TI and that are determined by TI not to conform to such warranty If TI elects to repair or replace such EVM TI shall have a reasonable time to repa...

Page 27: ...essful communication This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum permissible gain and required antenna imped...

Page 28: ...ified allowable ranges some circuit components may have elevated case temperatures These components include but are not limited to linear regulators switching transistors pass transistors current sens...

Page 29: ...REMOVAL OR REINSTALLATION ANCILLARY COSTS TO THE PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES RETESTING OUTSIDE COMPUTER TIME LABOR COSTS LOSS OF GOODWILL LOSS OF PROFITS LOSS OF SAVINGS LOSS OF USE L...

Page 30: ...sponsible for compliance with all legal regulatory and safety related requirements concerning its products and any use of TI components in its applications notwithstanding any applications related inf...

Page 31: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information Texas Instruments BQ51025EVM 649...

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