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Procedure for Use With Single-Cell Li-Ion Battery or Simulated Battery Load

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4

Procedure for Use With Single-Cell Li-Ion Battery or Simulated Battery Load

4.1

Charge Voltage and Current Regulation

Turn on PS#2 if simulated battery load is used and then PS#1.

Software setup:

(a) Under Settings: Set Maximum Battery Regulation Voltage to 4.3 V via the pulldown window.
(b) Under Settings: Set Maximum Charge Current to 1.55 A via the pulldown window.
(c) Under Registers R0-R7: Click the Write button (W) by the Safety Limit (R6) in the lower right

corner. These values can only be changed on the first write command after having been powered
by the battery.

(d) Under Watchdog Timer: Check the Periodic Resets box, and set time to 20 Sec.
(e) On the Top Tool Bar: Select the Write On Change button to turn to ON.
(f) On the Top Tool Bar: Select the Auto Read button to turn to ON, and set the time to 10 Sec via

the pulldown window.

Measure and verify the following conditions:

Verify

Meter #1 is between 3.0 and 3.4 V. (If battery is used and its voltage is over the default

regulation voltage, then there is no charge current.)

Verify

Meter #2 is between 9 mV and 15 mV (90 to 150 mA)

Verify

Meter #3 is between 0.0 and 0.1 V.

Verify

Input Current of PS#1 is between 80 mA and 100 mA.

Verify

The STAT LED, on the UUT, is off (disabled).

This is an example of default mode where the input current limit is 100 mA, maximum, with a maximum
regulation of 3.5 V. If V

BAT

>

3.5 V, then the charge current goes to zero.

Operation Changes Via Software:

(a) Under Settings: Set Battery Regulation Voltage to 4.0 V via the pulldown window.
(b) Under Settings: Set USB Host Current Limit to No Limit via the pulldown window.
(c) Under Settings: Set Charge Current (ICHG) to 1.15 A via the pulldown window.
(d) Under Controls: Check the Enable DCOUT box.
(e) Under Controls: Check the Enable STAT Function box.

Measure and verify the following conditions:

Verify

Meter #1 is between 3.2 V and 3.6 V.

Verify

Meter #2 is between 80 mV and 120 mV (800 mA to 1200 mA).

Verify

Meter #3 is between 3.2 V and 3.6 V.

Verify

Input Current of PS#1 is between 75 mV and 100 mV (750 mA and 1000 mA).

Verify

The STAT LED, on the UUT, is on (enabled).

This shows operation in fast charge constant current.

Measure TP9 with ground sleeve of oscilloscope probe touching TP8 (GND). Set the oscilloscope to
200 ns/div and 2 V/div. The waveform must look like

Figure 4

with the following boundaries: frequency

must be 3 MHz

±

20%, the amplitude is +5 V

±

0.5 V and 0 V to

0.5 V and the duty cycle is 30

±

10%

duty cycle.

Uncheck the Watchdog Timer box and wait until the charge goes into default mode (less than 35
seconds), and observe that the charge current has dropped to ~125 mA (USB 100-mA input current
limit).

Ground the TS pin by placing a short between J6-TS and J6-GND. This simulates a high-temperature
fault in default mode and shuts down the charge current in less than 35 seconds. To return to default
mode, remove the short.
A temperature fault in default mode shuts off the charge, whereas a temperature fault in normal
communication mode only notifies the host of a change in its register and does not disable the charge.

See the data sheet for complete information on all specifications and functions.

The software menu is intuitive and can be used to change many parameters.

After evaluation, turn off PS#1 and then PS#2, if used.

6

bq24180 Evaluation Module

SLUU419A

April 2010

Revised April 2011

Submit Documentation Feedback

Copyright

©

2010

2011, Texas Instruments Incorporated

Summary of Contents for BQ24180

Page 1: ...y 3 2 1 Equipment 3 2 2 DCOUT Load 2 3 2 3 Multimeters and Oscilloscope 3 2 4 Computer 4 2 5 HPA172 Communication Kit 4 2 6 Software 4 3 Equipment Setup 4 4 Procedure for Use With Single Cell Li Ion Battery or Simulated Battery Load 6 4 1 Charge Voltage and Current Regulation 6 5 Schematic Board Layouts and Bill of Materials 8 5 1 bq24180EVM Schematic 8 5 2 Board Layouts 9 5 3 Bill of Materials 13...

Page 2: ...chronous PWM controller power MOSFETs input current sensing high accuracy current and voltage regulation and charge termination into a small WCSP package The charge parameters can be programmed through an I2 C interface For details see the bq24180 data sheet SLUSA02 1 3 I O Description Jack Description J1 DC AC adapter or USB positive output J1 GND AC adapter or USB Ground J2 CSOUT Connect to batt...

Page 3: ...5 A Charge current Ichrg Battery charge current 0 55 0 7 1 5 A Operating junction temperature range TJ 0 125 C 2 Test Summary 2 1 Equipment 2 1 1 Power Supplies Power Supply 1 PS 1 is a power supply capable of supplying 5 V at 2 A Optional Power Supply 2 is for use with optional battery simulated load PS 2 a power supply capable of supplying 5 V at 2 A 2 1 2 Battery Pack or Simulated Load A Li ion...

Page 4: ...ated battery load to J2 as shown in Figure 2 If simulated load is used connect the output of PS 2 lead to the anode of the simulated load and return to ground DC 4 Connect the system load to J3 DCOUT GND 5 Connect digital multimeter 1 DMM 1 across J2 BAT GND and set to measure DCV 5 V range 6 Connect DMM 2 across BAT Sense Resistor 0 1 Ω 2 W and set to measure mVdc 300 mV range 7 Connect DMM 3 acr...

Page 5: ...ouble clicking on bq24180 exe file found in the product folder but needs uploaded to the computer running the test The main window of the software is shown in Figure 3 Figure 3 Main Window of bq24180 Evaluation Software 5 SLUU419A April 2010 Revised April 2011 bq24180 Evaluation Module Submit Documentation Feedback Copyright 2010 2011 Texas Instruments Incorporated ...

Page 6: ... to No Limit via the pulldown window c Under Settings Set Charge Current ICHG to 1 15 A via the pulldown window d Under Controls Check the Enable DCOUT box e Under Controls Check the Enable STAT Function box Measure and verify the following conditions Verify Meter 1 is between 3 2 V and 3 6 V Verify Meter 2 is between 80 mV and 120 mV 800 mA to 1200 mA Verify Meter 3 is between 3 2 V and 3 6 V Ver...

Page 7: ... Ion Battery or Simulated Battery Load Figure 4 TP9 Switch Node at 5 Vdc Input and 1 15 A Charge With 3 3 Vdc Battery 7 SLUU419A April 2010 Revised April 2011 bq24180 Evaluation Module Submit Documentation Feedback Copyright 2010 2011 Texas Instruments Incorporated ...

Page 8: ...terials www ti com 5 Schematic Board Layouts and Bill of Materials 5 1 bq24180EVM Schematic 8 bq24180 Evaluation Module SLUU419A April 2010 Revised April 2011 Submit Documentation Feedback Copyright 2010 2011 Texas Instruments Incorporated ...

Page 9: ...Board Layouts and Bill of Materials 5 2 Board Layouts Figure 5 Top Assembly 9 SLUU419A April 2010 Revised April 2011 bq24180 Evaluation Module Submit Documentation Feedback Copyright 2010 2011 Texas Instruments Incorporated ...

Page 10: ... Layouts and Bill of Materials www ti com Figure 6 Top Copper Layer 10 bq24180 Evaluation Module SLUU419A April 2010 Revised April 2011 Submit Documentation Feedback Copyright 2010 2011 Texas Instruments Incorporated ...

Page 11: ...atic Board Layouts and Bill of Materials Figure 7 Bottom Copper Layer 11 SLUU419A April 2010 Revised April 2011 bq24180 Evaluation Module Submit Documentation Feedback Copyright 2010 2011 Texas Instruments Incorporated ...

Page 12: ...ard Layouts and Bill of Materials www ti com Figure 8 Silkscreen 12 bq24180 Evaluation Module SLUU419A April 2010 Revised April 2011 Submit Documentation Feedback Copyright 2010 2011 Texas Instruments Incorporated ...

Page 13: ...1 5A 80milliohm 30 2 5 x 2 0 mm LQM2HPN1R0MJ0 or Murata or MIPS2520D1R0 or FDK or MDT2520 CN1R0M or TOKO or CP1008 Inter Technical 1 R1 4 99k Resistor Chip 1 16W 1 0603 Std Std 1 R2 4 7k Resistor Chip 1 16W 1 0603 Std Std 1 R3 100k Resistor Chip 1 16W 1 0603 Std Std 1 R4 0 068 Resistor Chip 1 10W 1 0805 Std Std 1 R5 1 5k Resistor Chip 1 16 W 5 0603 Std Std 2 R6 R7 200 Resistor Chip 1 16W 1 0603 St...

Page 14: ...roduct This notice contains important safety information about temperatures and voltages For additional information on TI s environmental and or safety programs please contact the TI application engineer or visit www ti com esh No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine process or combination in which such TI products...

Page 15: ...horized for use in safety critical applications such as life support where a failure of the TI product would reasonably be expected to cause severe personal injury or death unless officers of the parties have executed an agreement specifically governing such use Buyers represent that they have all necessary expertise in the safety and regulatory ramifications of their applications and acknowledge ...

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