TESTO 4029547023408 Instruction Manual Download Page 1 | Manualshive

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testo 550s / testo 557s digital manifold

Instruction manual

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1.800.561.8187

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Summary of Contents for 4029547023408

Page 1: ...testo 550s testo 557s digital manifold Instruction manual www com information itm com 1 800 561 8187...

Page 2: ...13 7 3 Setup wizard 13 8 Using the product 14 8 1 Preparing for measurement 14 8 1 1 Operating the valve positioners 14 8 1 2 Automatic mode 15 8 2 Measuring mode 15 8 2 1 Refrigeration 15 8 2 2 Evacu...

Page 3: ...ration 50 9 3 3 Target Superheat 53 9 3 4 Pressure Leak Test 55 9 3 5 Evacuation 57 9 4 Customer 58 9 4 1 Creating and editing a customer 58 9 4 2 Creating and editing measuring sites 59 9 5 Memory 61...

Page 4: ...instrument 68 10 3 Keeping connections clean 69 10 4 Removing oil residues 69 10 5 Ensuring measuring accuracy 69 10 6 Changing batteries rechargeable batteries 69 11 Technical data 70 12 Tips and as...

Page 5: ...tion Warning advice risk level according to the signal word Warning Serious physical injury may occur Caution Minor physical injury or damage to the equipment may occur Take the specified precautionar...

Page 6: ...cturers of refrigerants of safety group A2L as per ISO 817 Regional standardization and interpretation must always be observed For example DIN EN 378 Part 1 4 applies to the scope of the EN standards...

Page 7: ...rechargeable batteries in the instrument 5 Control keys 6 Sight glass for refrigerant flow 7 2 x valve positioner 8 3 x hose bracket for refrigerant hoses 9 3 x connections 7 16 UNF brass Left right L...

Page 8: ...Sight glass for refrigerant flow 7 4 x valve positioner 8 4 x hose bracket for refrigerant hoses 9 Connection 7 16 UNF brass High pressure for refrigerant hoses with quick release screw fitting passag...

Page 9: ...re Leak Test Target Superheat Compressor Test DLT Delta T Bluetooth Connection to the testo Smart App or Smart Probes Settings Duration Brightness Auto Off Auto Tfac Temperature compensation factor Un...

Page 10: ...e key for 2s 7 First steps 7 1 Inserting rechargeable batteries 1 Unfold the suspension hook and open the battery compartment clip lock 2 Insert the batteries scope of delivery or rechargeable batteri...

Page 11: ...y time in the Settings menu 7 3 Setup wizard When the testo 550s testo 557s is started up for the first time and after the factory settings have been reset the setup wizard is activated and guides you...

Page 12: ...by opening the valves The applied pressure is measured with the valves closed and the valves opened Open the valve Turn valve positioner counterclockwise Close the valve Turn valve positioner clockwis...

Page 13: ...ument on the suspension hook to prevent it from falling danger of breakage Before each measurement check the refrigerant hoses are intact and connected properly Ensure seals are clean and intact Do no...

Page 14: ...ure sensors All connections must be pressureless ambient pressure Press the P O key for 2 seconds to zero the sensors The instrument is switched on and the measurement menu is displayed All connection...

Page 15: ...ow pressure side blue and high pressure side red to the measuring instrument 4 3 Connect the refrigerant hoses to the system 5 Connect testo 115i or fixed cable probes 6 Set refrigerant 6 1 Press the...

Page 16: ...clicking on the star The new favorite refrigerant will now be synchronized to the testo 550s or testo 557s Note During synchronization the refrigerant list selection on the instrument must remain clos...

Page 17: ...ble pressure of 60 bar 870 psi is exceeded All values can be saved and sent in the app The data can also be transferred between the app and the testo DataControl software 8 2 2 Evacuation Via the Evac...

Page 18: ...uation Target will be set at 500 microns as a default Maximum decay target will be set at 1000 microns as a default 4 Adjust the Target Line value 4 1 Press the key and in the Target Line field select...

Page 19: ...The field is activated 5 3 Press to set the value 5 4 Press Menu Enter to confirm 6 Confirm the entries in steps 4 and 5 Press to select OK and press Menu Enter to confirm A connection is established...

Page 20: ...mperature are measured over a defined period of time A temperature probe that measures the ambient temperature or a Smart Probe for measuring the air temperature can be connected As a result informati...

Page 21: ...enu Enter to confirm The Measuring Mode menu is displayed 3 Press to select Pressure Leak Test and press Menu Enter to confirm For the temperature compensated leak test a connection is established wit...

Page 22: ...Start key The leakage test is carried out 5 Press the Stop key The leakage test is terminated The measurement result is displayed Start the measurement once pressure has been achieved Once pressure h...

Page 23: ...WB values The target superheat value appears on the display as a result The following are used for the measurement testo 115i clamp thermometer or fixed cable probes testo 605i Alternatively the value...

Page 24: ...ual Input or recorded by the testo 605i via Smart Probe When a Smart Probe is selected available testo 650i instruments are displayed for the connection 4 Adjust values for Outdoor Dry Bulb Temp 4 1 P...

Page 25: ...ulb Temp value 5 1 Press the key and in the Return Air Wet Bulb Temp field select Manual Input 5 2 Press Menu Enter to confirm The field is activated 5 3 Press to set the value 5 4 Press Menu Enter to...

Page 26: ...alve positioners 7 2 Connect the refrigerant hoses for low pressure side blue and high pressure side red to the measuring instrument 7 3 Connect the refrigerant hoses to the system 8 Connect testo 115...

Page 27: ...and liquid line temperature Superheating and subcooling Target superheat TSH 8 2 5 Compressor Test DLT For this mode 3 temperature probes are used In addition to the conventional temperature sensors...

Page 28: ...and press Menu Enter to confirm The measurement menu is displayed The DLT temperature is shown on the display 4 Connect the refrigerant hoses 4 1 Close the valve positioners 4 2 Connect the refrigera...

Page 29: ...he refrigerant menu opens and the current refrigerant is highlighted 6 2 Setting the refrigerant Press or to select the refrigerant and press Menu Enter to confirm The newly set refrigerant is display...

Page 30: ...rument is switched on and the measurement menu is displayed The steps described in the Preparing for measurement section have been followed carried out testo 115i is switched on 1 Place the testo 115i...

Page 31: ...ith the instrument Smart Probes Order no Designation 0560 2115 02 testo 115i clamp thermometer with smartphone operation 0560 2605 02 testo 605i thermohygrometer with smartphone operation 0564 2552 01...

Page 32: ...et the App for iOS instruments in the App Store or for Android instruments in the Play Store Compatibility Requires iOS 12 0 or later Android 6 0 or later requires Bluetooth 4 0 Once the connection be...

Page 33: ...tooth menu is displayed 8 3 3 1 Switching on The Bluetooth menu is selected 1 Menu Enter In the On Off switch icon is displayed 2 Enable Bluetooth Press to activate the Completed button and press Menu...

Page 34: ...uetooth is switched off 8 3 3 3 Manual probe selection If this menu is activated it appears before a measurement The Bluetooth menu is activated in the On Off switch icon is displayed 1 Press to selec...

Page 35: ...Bluetooth connection the number of connected Bluetooth probes is displayed next to it is not displayed Bluetooth is disabled 8 4 Settings The instrument is switched on and the measurement menu is disp...

Page 36: ...klight duration and press Menu Enter to confirm Menu properties are displayed 2 Press to select the backlight duration and press Menu Enter to confirm 3 Press ESC 1x main menu view 2 x measurement men...

Page 37: ...ness value 25 50 75 100 and press Menu Enter to confirm 3 Press ESC 1x main menu view 2 x measurement menu view 8 4 3 Auto Off You can manage the energy consumption for your instrument yourself The Se...

Page 38: ...ngs are lost when the measuring instrument is switched off 8 4 4 Auto Tfac Temperature compensation factor A surface compensation factor has been set in the measuring instrument to reduce the measurin...

Page 39: ...mark icon and press Menu Enter to open You will obtain further information on temperature compensation 3 Press ESC 1x main menu view 2 x measurement menu view 8 4 5 Units The Settings menu is activat...

Page 40: ...bsolute pressure bar Pabs Set the current absolute pressure current air pressure values for your region can be obtained for example from the local weather service or on the Internet Vacuum pressure Mi...

Page 41: ...surement 3 Press ESC 1 x Units menu 2 x main menu view 3 x measurement menu view 8 4 7 Setup Wizard The Settings menu is activated 1 Press to select Setup Wizard and press Menu Enter to confirm Langua...

Page 42: ...nstrument is reset to the factory settings The Settings menu is activated 1 Press to select Restore Factory Reset and press Menu Enter to confirm Menu properties are displayed 2 Start Restore Factory...

Page 43: ...vated 1 Press to select Device Info and press Menu Enter to confirm The Versions Info menu is displayed The following information can be viewed Serial number Firmware version Refrigerant version BLE V...

Page 44: ...play of calculated measurement results 4 Reading for each probe 5 Can be controlled with different function keys 6 Device status bar 7 Configuration 8 Edit reading display Further symbols on the user...

Page 45: ...p left To exit the main menu select a menu or right click on the guided menus The last screen displayed is shown Measure Customer Memory Sensors Settings Help and Information Additional icons One leve...

Page 46: ...nt configuration and implementation of specific measuring tasks The testo Smart App offers the following Measurement menus Basic view Volume flow duct Volume flow outlet Differential temperature T Dif...

Page 47: ...values for a maximum 4 channels can be displayed simultaneously in a chronological trend graph All measured parameters can be displayed in the Graphic view via the channel selection click on one of t...

Page 48: ...refrigerant evaporation temperature to Ev T evap Evaporation pressure Measured temperature toh T1 Evaporation pressure Superheating toh SH High pressure side Condensation pressure refrigerant condensa...

Page 49: ...sensors All connections must be pressureless ambient pressure Press the button P O for 2 seconds to zero the sensors 1 Click on Measure 2 Click on Refrigeration The Refrigeration measurement menu open...

Page 50: ...st 7 Click on Start The measurement starts Values currently being measured are displayed Measured values can be saved or a new measurement can be started With zeotropic refrigerants the evaporation te...

Page 51: ...ication can only be used for split air conditioning systems heat pumps with a fixed expansion valve The two connected testo 605i Smart Probes determine the ODDB and RAWB values As a result the target...

Page 52: ...9 Smart App 54 4 Make the required settings 5 Click on Apply Configuration 6 Set refrigerant The newly set refrigerant is displayed in the refrigerant list www com information itm com 1 800 561 8187...

Page 53: ...r air temperature measurement This provides information about the temperature compensated differential pressure and the temperature at the beginning end of the test Due to the temperature compensation...

Page 54: ...s 5 Click on Apply Configuration 7 Click on Start The measurement starts Values currently being measured are displayed Measured values are saved The values can be exported or a report can be created w...

Page 55: ...and moisture can be removed from the refrigeration circuit 1 Click on Measure 2 Click on Evacuation The Evacuation measurement menu opens 3 Click on Configuration menu opens 4 Make the required setti...

Page 56: ...tomer In the Customer menu all customer and measuring site information can be created edited and deleted Fields marked with are mandatory Without any information in this field no customers or measurin...

Page 57: ...evant customer data 5 Click on Save The new customer was saved 9 4 2 Creating and editing measuring sites 1 Click on Main menu opens 2 Click on Customer The Customer menu opens 3 Click on New customer...

Page 58: ...levant measuring site information 7 Click on right tab Parameters 8 Select further parameters For the duct outlet or duct with k factor measuring sites further parameter settings can be implemented 9...

Page 59: ...menu all stored measurements are sorted by date and time The Memory menu is open 1 Click on Search field with measurements opens 2 Enter the customer name or measuring site or date time in the search...

Page 60: ...ell as recently connected probes 9 6 1 Information Information is stored for each probe The App is connected to an instrument 1 Click on Main menu opens 2 Click on Sensors The Sensors menu opens 3 Cli...

Page 61: ...n one of the displayed probes 4 Click on the Settings tab 5 Click on one of the displayed probes Settings appear that can be changed if necessary 9 7 Settings 9 7 1 Language 1 Click on Settings The Se...

Page 62: ...ttings are set 4 Exit Measurement settings 9 7 3 Company details 1 Click on Settings The Settings menu opens 2 Click on Company details A window with company details opens 3 Click on the required data...

Page 63: ...Information The Help and Information menu opens 2 Click on Instrument information The current App version Google Analytics instance ID refrigerant version and update are displayed for the connected in...

Page 64: ...asurement data Presenting readings in graphic form Create professional measurement reports from the existing measurement data Conveniently add pictures and comments to measurement reports Data import...

Page 65: ...ame network For example A notebook with installed testo DataControl and a smartphone with installed testo Smart App are connected to the same WLAN 1 Open testo Smart App on the smartphone or tablet 2...

Page 66: ...ry calibration certificate as standard Recalibration once every 12 months is recommended in many applications This can be carried out by Testo Industrial Services TIS or other certified service provid...

Page 67: ...larly for leaks Keep to the permissible pressure range Calibrate the instrument regularly recommendation once a year 10 6 Changing batteries rechargeable batteries The instrument is switched off 1 Fol...

Page 68: ...obe Measuring ranges HP LP pressure measuring range 100 to 6000 kPa 0 1 to 6 Mpa 1 to 60 bar rel 14 7 to 870 psi Temperature measuring range 50 to 150 C 58 to 302 F Temperature measuring range of test...

Page 69: ...cuum Storage temperature 20 to 60 C 4 to 140 F Humidity application range 10 to 90 RH Housing Material ABS PA TPE Dimensions approx 235 x 121 x 80 mm Weight 930 g without batteries IP class 54 Power s...

Page 70: ...R125 R416A R454A R13 R420A R454B R134a R421A R454C R22 R421B R455A R23 R422B R458A R290 R422C R500 R32 R422D R502 R401A R424A R503 R401B R427A R507 R402A R434A R513A R402B R437A R600a R404A R438A R718...

Page 71: ...ng range 12 2 Error Codes 12 2 1 Main screen Code Possible cause solution E 11 Remove the batteries and reinsert them in the instrument If the error persists please contact our service department E 12...

Page 72: ...digital manifolds 0613 5507 Pipe wrap probe with Velcro tape for pipe diameters of up to max 75 mm Tmax 75 C NTC 0613 4611 Water tight NTC surface probe 0613 1912 Precise robust NTC air probe 0613 17...

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