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FF-MM-365-REV - 00

Page 4

Operation and Maintenance Guide Compressed Air Driven Lamp

Dis-Assembly and Re-assembly 

instructions:

Lubrication

  

 Warning

 

      

1. Control of Environmental humidity to min-

imize the generation of the static electricity.
2. Protection from direct airflow causing a 

charge transfer.
3. Touch with an insulating object to avoid 

electrostatic charge hazard.
4. Clean the surface with damp cloth only to 

avoid electrostatic charge hazard.

(Refer page no. ----- for exploded view)
Any dust, grit or dirt in the compressed air can 

contaminate the grease and bearings causing 

severe damage.
Appropriate air line filters must be used in  

dusty environments. 
a) The Self Aligning Ball Bearings (29) and 

grease must be clean to prevent damage. The 

magneto type Bearings require a medium  

grade none mollifying grease, which should be 

applied after 1000 hours running time. Grease 

nipples are not fitted. Access to the Bearings 

requires removing just the three Fastening  

Screws (17) in the Top Cover (27). If the Top 

Cover (27) resist removal, then the edge of the 

rim should be tapped with a mallet at several 

points to free the joint. The Rotor Assembly 

(23) can then be lifted out of the open Stator 

Housing (28). This will require either a pair of 

pliers or the aid of Key on Nut for Rotor Shaft 

(30). (Refer page no. ----- for exploded view)
b)  A smear of grease can then be applied to the 

caged Self Aligning Ball Bearings (29) on each 

end of the Rotor Shaft (34) and the races situa-

ted in the Stator Housing (28) and Top Cover 

(27) respectively.
c)  Before replacing the Rotor Assembly (23) 

make sure that no small ferrous objects have 

been attracted to the Rotor Disc. Care must be 

Maintenance 

A regular maintenance programme is highly 

recommended for these precision approved 

products to enable continued safe use of the-

se lamps in the explosive environments. The 

maintenance and repair of Teryair Compressed 

Air Driven Lamp should only be undertaken 

by trained or qualified electrical fitters or    

 

      

engineers. Lamp should be cleaned and tested 

in every three months  if in regular use, and 

every six months where use is less frequent. As 

a guide, reference may be made to the use of  

incorrect spare parts and the improper fitting 

of spare parts will invalidate the manufactu-

rer’s  Guarantee. Full details of maintenance 

and repair procedures follow. If in doubt  

contact the manufacturer.

Before beginning to disassemble lamp, discon-

nect the air hose from lamp and allow inter-

nals of lamp to cool down for 4~5 minutes 

before beginning disassemble.
 1) 

Bulb Maintenance and Replacement.

  

The 24 Volt 250 Watt Tungsten Halogen Bulb 

should be handled with care, if it becomes 

misted or dirty it should be cleaned with a  

soft cloth, moistened with mentholated spirit.
 1.1) 

TSL50AF-BF -

 To gain access to the 

Bulb, the Reflector Head (26) is unlocked by 

releasing Grub screw (26A), which allows it.to 

be unscrewed from the Stator Housing (28). 

(Refer page no. --TSL50AF-BF Detail C-- for 

exploded view)
1.2)

 TSL50AB-BB -

 To gain access to the Bulb. 

PC Guard (16) for Bell Glass (19) is removed 

from the Stator Housing (28) by special Span-

ner. 

4. Stripping of the threads in the Reflector 

Head/Upper Locking Ring.

taken when replacing the Rotor Assembly (23) 

to avoid fingers becoming trapped  between 

the Turbine Wheel (1) and the Stator Housing 

as (28) the Magnet is attracted to the Winding 

Assembly (22).

Summary of Contents for TSL-50 BAY TYPE

Page 1: ...Compressed Air Driven Bay Lamp Aluminium TSL 50BB Compressed Air Driven Bay Lamp Brass TSL 50 FLOOD TYPE TSL 50 BAY TYPE Read this manual carefully before installing operating or servicing this equipm...

Page 2: ...9 Exploded View Detail B for TSL 50 AF BF 10 Exploded View Detail C for TSL 50 AF BF 11 Bill of Materials for TSL 50BF 12 Bill of Materials for TSL 50AF 13 Exploded View for TSL 50 AB BB 14 Exploded V...

Page 3: ...sit on the inside of the glass disc or ball glass reducing light output Use clean In a hazardous area shut off air supply and wait two minutes before dismantling the lamp The reflector head and ball g...

Page 4: ...that no small ferrous objects have been attracted to the Rotor Disc Care must be Maintenance A regular maintenance programme is highly recommended for these precision approved products to enable cont...

Page 5: ...26 enclosure When re as sembling ensure that the Top Glass Seal 44 is placed between Bell Glass 19 and Low er Locking Ring 25 When re assembling ensure also that the Bottom Glass Seal 45 is evenly fi...

Page 6: ...using 28 These Screws 15 are insulated and sealed by insulating Bushes 42 and carry the power from the Wind ing Assembly 22 If removed it is essential to ensure that the Insulating Bushes are in good...

Page 7: ...FF MM 365 REV 00 Page 7 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View for TSL 50 AF BF...

Page 8: ...FF MM 365 REV 00 Page 8 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View Detail A for TSL 50 AF BF...

Page 9: ...FF MM 365 REV 00 Page 9 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View Detail B for TSL 50 AF BF...

Page 10: ...FF MM 365 REV 00 Page 10 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View Detail C for TSL 50 AF BF...

Page 11: ...ASSLY 1 24 469 21 05 SPACER FOR PISTON 1 25 469 04 04 END COVER BR 1 26 469 04 05 REFLECTOR HEAD BR 1 26A 469 90 13 GRUB SCREW 1 27 469 04 03 TOP COVER BR 1 Illu No Part No Description TSL 50BF 28 46...

Page 12: ...ASSLY 1 24 469 21 05 SPACER FOR PISTON 1 25 469 10 03 END COVER AL 1 26 469 10 04 REFLECTOR HEAD AL 1 26A 469 90 13 GRUB SCREW 1 Illu No Part No Description TSL 50BF 27 46910 01 TOP COVER AL 1 28 469...

Page 13: ...FF MM 365 REV 00 Page 13 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View for TSL 50 AB BB...

Page 14: ...FF MM 365 REV 00 Page 14 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View Detail A for TSL 50 AF BF...

Page 15: ...FF MM 365 REV 00 Page 15 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View Detail B for TSL 50 AF BF...

Page 16: ...FF MM 365 REV 00 Page 16 Operation and Maintenance Guide Compressed Air Driven Lamp Exploded View Detail C for TSL 50 AF BF...

Page 17: ...ER FOR PISTON 1 25 469 15 02 LOWER LOCKING RING BR 1 26 469 15 01 UPPER LOCKING RING BR 1 27 469 04 03 TOP COVER BR 1 27 469 04 03 TOP COVER BR 1 Illu No Part No Description TSL 50BF 28 469 04 06 STAT...

Page 18: ...CER FOR PISTON 1 25 469 10 06 LOWER LOCKING RING AL 1 26 469 10 05 UPPER LOCKING RING AL 1 27 46910 01 TOP COVER AL 1 27 469 04 03 TOP COVER BR 1 Illu No Part No Description TSL 50BF 28 469 10 02 STAT...

Page 19: ...469 21 12 GUIDE BUSH 1 1 43 469 40 02 DIAPHRAGM 1 1 44 469 40 07 RUBBER RING GROOVED 1 44 469 40 05 TOP GLASS SEAL 1 45 469 40 03 O RING ID101 X 3MM NBR 1 45 469 40 06 BOTTOM GLASS SEAL 1 46 469 21 1...

Page 20: ...FF MM 365 REV 00 Page 20 Operation and Maintenance Guide Compressed Air Driven Lamp Dimensional Data TSL 50AF BF TSL 50AB BB...

Page 21: ...ed after deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance with...

Page 22: ...FF MM 365 REV 00 Page 22 Operation and Maintenance Guide Compressed Air Driven Lamp This page is intentionally Left blank...

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