Teryair ADPB 25 PPX Operation And Maintenance Manual Download Page 3

FF-MM-405-REV - 01

Page 3

Operation and Maintenance Guide  ADPB 25 Plastic Pump Series

Pump Nomenclature

XX

XX

XX

X

X

X

Air Valve Type

Pump Size

Material of Construction

Material of 

Diaphragm

Bolted or 

Clamped

Threading on Inlet 

and Outlet

DP - Classic

ADP - Advanced

SDP - MaxFlo 

06 - 1/4”

AL - Aluminium

SS - Stainless Steel 316L

PP - Polypropylene

CI - Ductile Iron

B - Nitrile

N - Neoprene

S - Santoprene

T - PTFE

V - Viton

H - Hytrel

B - Bolted

C - Clamped

R- NPT

G - BSPT

P - BSPP

F - Flanged

12 - 1/2”

15 - 1/2”

25 - 1”

40 - 1 - 1/2”

50 - 2 “

75- 3”

100 - 4”

Operating and Safety            
Instructions

Warning: Static Electricity

Static sparks can cause explosion resulting in 

severe injury or death.
Ground the pump and the pump connections 

like hoses and containers into which or from 

the fluid is being transferred. Connect the 

grounding wire to any bolt on the pump.
Check continuity of electrical path to ground 

at regular intervals.
Consult local building and electrical codes for 

grounding requirements where needed.
Use hoses containing a grounding wire.

Warning: Pump Exhaust

In case of a diaphragm failure, flu-

id   being pumped may spray out from the 

exhaust of the pump. This may cause severe 

injury depending on the fluid being pumped.
If the fluid is hazardous, pipe away the         

exhaust to a safe remote location using a 

generous diameter pipe preferably with a 

grounding arrangement, and refit the muffler 

at the end of this arrangement.
Always wear safety glasses while in the         

vicinity of an operating pump.

  

  Warning: Over pressure /           

  Hazardous Pressure 

Do not exceed the max supply air pressure of 

125 PSI.
Make sure all connected hoses and pipelines 

are rated to operate safely with the pressures 

generated by pump of 125 PSI.
Do not open or handle pump or hoses while 

pressurized.
Disconnect air supply line and relieve         

pressure from the system by carefully opening 

discharge and supply lines.

Warning: Hazardous Materials

Do not move a pump that contains  

hazardous fluids trapped inside it. Please 

observe prescribed handling and safety codes. 

Drain the pump safely, by turning it upside 

down and collecting the fluid safely, before 

moving the pump.

Warning :Explosion

Please check compatibility of fluids 

intended to be handled with the materials of 

construction of the pump. Severe reactions 

and explosions may occur if materials are  

incompatible. Caution: Chemical    

compatibility

Summary of Contents for ADPB 25 PPX

Page 1: ...ntoprene fitments ADPB 25 PPX Read this manual carefully before installing operating or servicing this equipment It s the responsi bility of the employer to ensure this manual is read by the operator...

Page 2: ...allation recommendations 7 Troubleshooting 8 Maintenance 8 Diassembly and Re assembly 10 Bill of Materials for ADPB 25 PPTR Pump 11 Bill of Materials for ADPB 25 PPSR Pump 12 Exploded View for ADPB 25...

Page 3: ...being pumped may spray out from the exhaust of the pump This may cause severe injury depending on the fluid being pumped If the fluid is hazardous pipe away the exhaust to a safe remote location using...

Page 4: ...nding Please ensure that all operators have read this manual and have the required understanding of safe working practices and are equipped with safety equipment when working on around the pump Cautio...

Page 5: ...Deg C Below 5 Deg C Shell Toona R 72 Toona R 41 Toona R 27 Mobil Almo 529 Almo 527 Almo 525 Esso Arox EP 65 Arox EP 45 Caltex Rando Oil 150 Rando Oil 100 Rando Oil 46 Texaco Regal Oil F Regal Oil PE...

Page 6: ...tor bowl Too thick oil may slow down the valve shifting mecha nism and affect pump performance See suggested lubri cants on page no 5 Piping A minimum number of bends and fittings to be used A flexibl...

Page 7: ...seals these components need to be replaced as a set if they are worn Insufficient or wrong lubricant in the air supply Ensure that the lubricant is as per the recommended chart a thicker lubricant oft...

Page 8: ...to drain away If fluid is hazardous due care should be taken Make a mark to indicate the position ing of each liquid chamber relative to the housing b Now unscrew hex socket head bolt 22 washer 45 nu...

Page 9: ...the secondary shaft 6 out of the shaft housing 1 c Now we can remove the end support 32 spacer 8 and orings 31 Examine for wear and replace the same d Now assemble in reverse manner as per exploded v...

Page 10: ...48 48 Bill of Materials for ADPB 25 PPTR Pump ITEM NO PART NUMBER DESCRIPTION BG MODELS BP MODELS 44 171 04 06 Adaptor 1 BSPT F 1 44 612 07 01 Adaptor 1 BSPP F 1 Above all parts are common for BR NPT...

Page 11: ...6129009S Hex Head Bolt 16 16 16 23 6129008S Flanged Nut 48 48 48 Illu No Part Number Description ADPB 25PPSR ADPB 25PPSG ADPB 25PPSP 24 6129005S Plain Washer 16 16 16 25 6129004S Hex Nut 8 8 8 26 6129...

Page 12: ...405 REV 01 Page 12 Operation and Maintenance Guide ADPB 25 Plastic Pump Series Exploded View for ADPB 25 Pumps 1 41 14 13 40 19 45 23 46 17 C 7 20 21 27 6 32 31 8 36 11 3 18 4 5 9 12 10 37 2 45 22 A B...

Page 13: ...1 Page 13 Operation and Maintenance Guide ADPB 25 Plastic Pump Series Exploded View A B for ADPB 25 Pumps 19 45 16 39 23 24 25 15 43 44 24 26 42 B INLET ASSEMBLY 19 45 16 39 23 24 25 15 43 44 24 26 A...

Page 14: ...ration and Maintenance Guide ADPB 25 Plastic Pump Series Dimensional Data ADPB 25 PPT S 547 73 420 283 3 312 1 2 BSPP AIR EXAUST 1 4 NPT AIR INLET 1 ANSI FLANGE 96 130 493 1 NPT FLUID OUTLET 1 NPT FLU...

Page 15: ...Kits for ADPB 25 Pumps Repair KIT Ordering No Suitable for 612 97 07 ADPB 25 PPT 612 97 07S ADPB 25 PPS Air Valve Replacement Kits for ADPB 25 Pumps Replacement KIT Ordering No Suitable for 612 97 11...

Page 16: ...ed in accordance with our standard test proce dures and meets the specifications for material and performance values as published in our literature We further certify that the product has been given o...

Page 17: ...ing European Directives 2006 42 EC Machinery Safety and Har monized standards ISO 12100 1 2010 Safety of Machinery general Principles for Design Risk Assessment and Risk Reduction Registered Office 41...

Page 18: ...ged after deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance wit...

Page 19: ...FF MM 405 REV 01 Page 19 Operation and Maintenance Guide ADPB 25 Plastic Pump Series This page is intentionally Left blank...

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