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Terramite TSS46, Operator'S Handbook, Maintenance, Service & Parts Manual, Page: 79 / 94

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Terramite TSS46 Operator'S Handbook, Maintenance, Service & Parts Manual Download Page 79

5.1

WWW.TERRAMITE.COM/SAFETY

USA   1.800.428.3772
Intl.  1 .304.776.4231

Charleston, WV/USA

PARTS MANUAL

Read Operators Manual For Safety

Decals

Copyright 

©

 2007 Terramite Corporation

Decal Location - Right Side from Operators Position

6

1

2

3

4

7

5

ITEM

PART NUMBER

DESCRIPTION

QTY.

1

38187

Decal, Maintenance, 

Sweeper

1

2

38186

Decal, WARNING, Stand Clear Pinch Point, 

Sweeper

6

3

14001

Decal, Terramite, 

Sweeper

2

4

38178

Decal, Use 10W API SG CD, 

Sweeper

1

5

14099

Decal, American Flag, 

Sweeper

2

6

38193

Decal, WARNING, Stand Clear, Flying Objects, 

Sweeper

4

7

38195

Decal, WARNING, Brush Setting, 

Sweeper

2

1

2

4

3

5

6

7

2

Courtesy of Machine.Market 

Summary of Contents for TSS46

Page 1: ...Courtesy of Machine Market ...

Page 2: ...ator s Seat Left Side 3 19 Rear View of Transmission Pump Assembly 3 20 Left Side View of Transmission Pump Assembly 3 21 View of Under Seat Area 3 22 View of Lock Out Left Side Assembly 3 23 Front Fork Assembly 3 24 Water System Routing 3 25 Sprayer Parts 3 26 Brush Core 3 27 Front Hub 3 28 Pivol Bearing Weldment Assembly 3 29 Broom Mount Weldment 3 30 Brush Bar Assembly 3 31 Brush Bar Cylinder 3...

Page 3: ... 8 Do not start the Terramite Street Sweeper before inspectingbothtransmissionreturntoneutralsprings Donotstartifspringarenotinplaceandfunctioning 9 When servicing any electrical component always disconnectthenegativebatterycablefirst Safety Guidelines Machine Operation and Service 10 Safetyeyeprotectionandattiremustbewornwhen servicingbattery 11 Never Jump Start theTerramite Street Sweeper 12 Ind...

Page 4: ...s Handbook you will note that it is as much a safety guide as it is an instruction manual Learning the various functions of the machine in a programmed order is the most logical approach to becoming a safe and skilled operator It will take a little time but it will undoubtedly be the best investment in time and money you can make as a new Terramite Street Sweeper operator and or owner Only when th...

Page 5: ... hands close to any part of the hydraulic components of the machine while the engine is running or within two minutes after being shut down Be aware that escaping fluid under pressure can be sufficient force to penetrate the skin causing serious personal injury Fluid escaping from a very small hole can be almost invisible Therefore we recommend that you wear heavy work clothes that will fully cove...

Page 6: ...the hydraulic components when or right after the machine has been working They reach temperatures in excess of 200 degrees and can give you a severe burn Slow Down Speed Kills Be particularly alert when backing or working in crowded areas Always operate the Terramite Street Sweeper at a safe speed keeping in mind your safety and that of any other people working in the area Not Too Much at One Time...

Page 7: ... Wires Watch for overhead wires and cables Never touch the wires with any part of the machine If you contact an electric line stay on your machine until help arrives if you are not being shocked If you have to jump from the machine make sure you are not touching the machine as you hit the ground Two Men if Possible When working in hazardous areas be extremely alert If possible two men should work ...

Page 8: ...egree angles Measure the height of the machine on the trailer so you will know the minimum height under which you can pass CAUTION Always place the load binder handles on the right so you cantightenthemdownwithoutexposingyourselftooncoming traffic It is good practice to use a piece of tie wire to keep the handle from flying up Be careful if you use a cheater bar to lock binders down Fingers have b...

Page 9: ...you and allow extra room when turning corners Make lane changes slowly and let other drivers who may be in your blind spot get out of your way Periodically check your sweeper and safety equipment Remember you are towing the equivalent of a small pickup truck behind you Towing the Street Sweeper General Considerations Proper Towing Equipment It is important that you use a truck that is capable of t...

Page 10: ...USA USA 1 800 428 3772 Intl 1 304 776 4231 Read Operators Manual For Safety PARTSMANUAL Service Operations FIGURE5 WATERTANK DRAIN FIGURE3 LOCK OUT HUB ENGAGED FIGURE4 LOCK OUT HUB DISENGAGED FIGURE2 PARKINGBRAKE ENGAGED FIGURE1 PARKINGBRAKE DISENGAGED Courtesy of Machine Market ...

Page 11: ...IN NEUTRAL 3 CHECK THAT BROOM ROTATION IS IN OFF POSITION Engine Fuel WARNING Diesel fuel although less explosive than gasoline is highly flammable and its vapors can explode under certain conditions Store diesel fuel only in approved containers in unoccupied buildings and away from sparks or flames Do not add diesel fuel while the engine is hot or running or start the engine near spilled fuel Sto...

Page 12: ...tion fuel JP4 or either starting fluids must not be used Weather Considerations Diesel Operation in Hot Weather Operating the diesel engine in hot weather is mostly a matter of keeping the coolant at the correct level the radiator clean and keeping an eye on the fan belt Also be certain of the viscosity of lubricants Temperatures Below 32 Degrees There are several precautions which must be followe...

Page 13: ...l contacts the filter adapter then tighten filter an additional 2 3 to 3 4 turn Add an additional 1 2 pint of oil for the filter capacity Start the engine and check for oil leakage Extended Engine Oil Change Intervals NOTICE Using other than the proper class oil or extending oil change intervals longer than recommended will cause engine damage which is not covered by the engine warranty Engine Air...

Page 14: ...flon causing a housing to crack The preferred sealant is Loktite hydraulic thread sealant with teflon paste DANGER Oil and Fittings Get Hot It is normal for the hydraulic oil to reach 170 degrees and the hydraulic hoses cylinders and components acting as a large passive radiator can reach temperatures of over 200 degrees However if the surface or hydraulic oil temperatures exceed these temperature...

Page 15: ... at considerable speed if they are not tapped lightly just before they come out Safety glassed must be worn Battery and Tires Low Maintenance Battery Your Terramite Street Sweeper is equipped with a low maintenance battery It uses a special construction to minimize water requirements There is an eye on the battery to determine the conditions Cold Weather Considerations NOTE Cold weather makes a ma...

Page 16: ... spools yet not leak outside Switching hoses to another valve will determine whether the valve section is bad 5 Broken or weak relief valve Check pressure Check for fatigued or broken relief valve spring All cylinders will lack power You will have a little more power when your machine is cold A weakened spring will lose power so gradually that you may not notice the decline in power until it serio...

Page 17: ...If the broom motor is not able to run the broom remove the broom motor and make sure the square key on the broom motor shaft has not sheared Setting the Auxiliary Hydraulic System Main Relief Valve 1 Install a 5 000 lb pressure oil filled gauge in the outlet port of the relief valve 2 Start the engine and set the throttle at full Slowly turn the adjustment screw in turn clockwise until a consisten...

Page 18: ...n reverse when the variable speed pedal is depressed See Item 4 5 Keyswitch Centrally located below the steering Preheats engine glow plugs when wheel turned and held in full left position starts engine when turned and held in full right position 1st Notch positions from full right is Run and 2nd Notch position from full right is Off On Kubota ONLY 6 Broom Rotary Located to the right of the steeri...

Page 19: ...uel tank 10 Wheel Lock Out Between wheel and frame Remove Check every 3 months Oil Level female hex plug on front or back of housing to check Capacity 6 Ounces Motor Oil SW 30 Wt Detergent Machine Trouble Shooting Hydraulic Component Check Out Before testing any hydraulic component always check the hydraulic oil level Bring the hydraulic oil temperature up to 20 over Ambient Place the machine on a...

Page 20: ... that literally performs the hard work EXAMPLEOFWEARLIFE Fine Asphalt 1 Year Finish Coated Asphalt 6 Mos 1st Pass Asphalt 3 4 Mons Milling Ground up road surface 1 week These number will be greatly reduced if used in an incorrect manner Proper Care and Use of Broom Wafers Factors for Longer Brush Life 1 BROOM LEVEL A broom not level with the sweeping surface may cut wafer life in excess of 50 For ...

Page 21: ...otate broom core and skip to step 16 11 Remove the 2 screws and cap plate Shown as A in Figure 2 B FIGURE1 FIGURE2 A FIGURE3 Proper Placement of Drive Pins Circled FIGURE4 Improper Placement of Drive Pins Circled FIGURE5 Proper Placement of Wafers on Core FIGURE6 Improper Placement of Wafers on Core 12 Remove wafers 13 Place a wafer onto the core with the drive pins between the tube Shown in Figur...

Page 22: ...res 1 2 and 3 2 Set broom level See Figure 4 Loosen the 3 4 lock nuts See Figure 5 Raise or lower broom motor to obtain consistant brush contact across full length of the broom 3 Adjust broom contact See Figure 6 FIGURE1 Angled Right FIGURE2 Angled Left FIGURE3 Straight TOP VIEW TOP VIEW TOP VIEW FIGURE 6 Brush Setting Decal and Example of Proper Brush Setting RIGHT WRONG FIGURE4 Horizontal Level ...

Page 23: ...l For Safety Parts Copyright 2007TerramiteCorporation ITEM PART NUMBER DESCRIPTION QTY 1 38045 Wafer Poly Brush Sweeper 8 Ft 25 Poly 6 Ft 20 Poly N A 2 38046 Wafer Wire Brush Sweeper 8 Ft 24 Wire 6 Ft 19 Wire N A 1 2 Wafers Please Note Left or Right is Determined from the Operator s Position Courtesy of Machine Market ...

Page 24: ... QTY 1 38015 Cylinder Steering Sweeper 2 2 38216 Frame Sweeper 1 3 38017 Cylinder BrushAngle Sweeper 1 4 38061 Wheel Steering Sweeper 1 5 38537 Gear Steering Sweeper 1 6 38083 Handle Brake Sweeper 1 7 14083 Seat Sweeper T5D T7 T6 T9 1 8 38394 Pipe Air Inlet 1 9 38390 Tank Water Sweeper 2 10 38306 Bar Brush Mount Sweeper 6 Foot Broom Bar 1 38307 8 Foot Broom Bar 11 38282 Motor Brush Core Drive Swee...

Page 25: ...TION QTY 1 39044 Fork Front Sweeper 1 2 38558 Bolt Eye Brake Extension Spring Sweeper 1 3 38514 Spring Brake Extension 3 4 OD Sweeper 1 4 38062 Pre CleanerAssy 1 5 38273 Strap Front Holding Water Tank Sweeper 2 6 38272 Strap Rear Holding Water Tank Sweeper 2 7 38440 Fitting 1 2MP x 3 8 HB90 Water Tank Sweeper 2 8 38637 Strainer Drain Water Tank Sweeper 2 9 38580 Plug Drain Water Tank Sweeper 2 1 3...

Page 26: ...EM PART NUMBER DESCRIPTION QTY 1 42077 Coupler Adjustable 2 Ball 1 2 38768 Nut 5 8 11 Lock Not Shown 2 3 22265 Bolt 5 8 11x1 5 Gr8Z 2 4 39045 Tow Bar 1 5 77302 Cable Tow Bar 16 5 1 6 38491 Chain HookAssembly 2 7 39064 Tow BarAlarmAssembly 1 8 38968 Micro Switch 1 9 28044 Washer 3 8 SAE Not Shown 1 10 22008 Bolt 3 8 16x1 1 11 39061 Pivot Pin 6 1 1 2 3 5 6 7 8 9 10 11 4 Courtesy of Machine Market ...

Page 27: ...ed ITEM PART NUMBER DESCRIPTION QTY 1 38968 Micro Switch 1 2 39064 Tow BarAlarmAssembly 1 3 38491 Chain HookAssembly 2 4 39045 Tow Bar 1 5 42077 Coupler Adjustable 2 Ball 1 6 38768 Nut 5 8 11 Lock Not Shown 2 7 22265 Bolt 5 8 11x1 5 Gr8Z 2 8 77302 Cable Tow Bar 16 5 1 9 28044 Washer 3 8 SAE Not Shown 1 10 22008 Bolt 3 8 16x1 1 11 39061 Pivot Pin 6 1 1 2 3 4 5 6 7 8 9 10 11 Courtesy of Machine Mark...

Page 28: ...ight Front ITEM PART NUMBER DESCRIPTION QTY 1 38532 Cap Water Tank Fill Sweeper 2 2 38013 Cap Locking Fuel Hydraulic Filler Sweeper 2 3 38015 Cylinder Steering Sweeper 1 4 38420 Pin Tow Bar Lift Steering Cylinder Sweeper 2 5 38282 Arm Steering Sweeper 1 6 22158 Bolt 1 2 x 31 4 GR8 Sweeper 1 7 38169 Bearing 4 Bolt Flange Front Fork Sweeper 2 1 2 3 4 5 6 7 Courtesy of Machine Market ...

Page 29: ...EM PART NUMBER DESCRIPTION QTY 1 38551 3 8 6 Str x 6 90o FJic 74 Hose 1 2 80344 6 Jic x 6 FJic 90o Fitting 2 3 20190 6 T Run Str Thread Fitting 2 4 38550 3 8 6 x 6 FJ90T 15 Hose 1 5 20144 6 O Ring x 6 MJic 90o 1 6 84400 3 8 Ball Valve 1 7 20184 6 O Ring x 6 FJic Straight Fitting 1 8 80350 3 8 6 x 6 FJ90T 15 Hose 1 9 38015 Steering Cylinder 1 1 2 3 4 5 6 7 2 3 8 9 Courtesy of Machine Market ...

Page 30: ...65 Boot Forward Reverse Valve Sweeper 1 2 38086 Valve Forward Reverse Sweeper 1 3 38551 Hose 3 8 x 74 6FJIC x 6FJIC90 Sweeper 1 4 38550 Hose 3 8 x 84 6FJIC x 6FJIC90 Sweeper 1 5 38816 Assembly Tire Wheel Sweeper 3 6 38864 Kit Front Hub Sweeper 1 7 20135 Fitting 3 8 HBT 29 Brass Waterline Sweeper 2 8 38232 Motor Brush Core Drive Sweeper 2 9 38013 Cap Locking Fuel Hydraulic Filler Sweeper 2 1 2 3 4 ...

Page 31: ...Safety Parts Copyright 2007TerramiteCorporation View of Left Side Front ITEM PART NUMBER DESCRIPTION QTY 1 38015 Cylinder Steering Sweeper 1 2 38013 Cap Locking Fuel Hydraulic Filler Sweeper 2 3 38304 Bar Spray Sweeper 6 Foot Brush 1 38305 8 Foot Brush 4 38048 Assembly Tire Wheel Sweeper 3 1 2 3 4 Courtesy of Machine Market ...

Page 32: ... Intl 1 304 776 4231 Read Operators Manual For Safety PARTSMANUAL Parts Copyright 2007TerramiteCorporation View of Left Side ITEM PART NUMBER DESCRIPTION QTY 1 38013 Cap Locking Fuel Hydraulic Filler Sweeper 2 2 38015 Steering Cylinder 1 1 2 Courtesy of Machine Market ...

Page 33: ...162 Clamp Spray Bar to Push Lock Hose Sweeper 8 2 38176 Clamp 19 32 Spray Orifice Sweeper 16 3 38304 Bar Spray Sweeper 6 Foot Brush 1 38305 8 Foot Brush 4 38402 Mount Brush Core Motor Sweeper Left Side 1 38403 Right Side 38571 Hose 8FJIC x 8FJIC90 8 Ft Brush Sweeper Left Side 1 2 x 74 2 5 38129 Right Side 1 2 x 54 38132 Hose 8FJIC x 8FJIC90 6 Ft Brush Sweeper Left Side 1 2 x 62 2 38096 Right Side ...

Page 34: ...162 Clamp Spray Bar to Push Lock Hose Sweeper 8 2 38176 Clamp 19 32 Spray Orfice Sweeper 16 3 38304 Bar Spray Sweeper 6 Foot Brush 1 38305 8 Foot Brush 4 38402 Mount Brush Core Motor Sweeper Left Side 1 38403 Right Side 38571 Hose 8FJIC x 8FJIC90 8 Ft Brush Sweeper Left Side 1 2 x 74 2 5 38129 Right Side 1 2 x 54 38132 Hose 8FJIC x 8FJIC90 6 Ft Brush Sweeper Left Side 1 2 x 62 2 38096 Right Side 1...

Page 35: ...n 1 x 21 8 Lg Steering Cylinder Sweeper 1 5 38016 Cylinder Brush Lift Sweeper 1 6 38110 Hose 3 8 x 30 6FJIC Both Sweeper 1 7 38399 Spring Large Frame to Boom Sweeper 1 8 38422 Pin 1 x 41 2 Lg Top Broom Lift Sweeper 1 9 38387 Hose 3 8 Push Lock Sweeper By Ft 10 28019 Bolt 1 2 x 1 GR8 Sweeper 2 11 22168 U Bolt W Nuts U 1 2NF x 3IW x 6 L Sweeper 2 12 38421 Pin 1 x 51 8 Lg Broom Lift Sweeper 2 13 2017...

Page 36: ... 1 38210 Link Quick 5 16 Sweeper 1 2 20172 Fitting 1 2MP x 8MJIC90 Sweeper 1 3 38465 Pedal Brake Sweeper 1 4 38165 Filter Suction Water Pump Sweeper 1 5 37464 Assembly Rod Brake Pedal Sweeper 1 6 38604 Fitting Fuel Tank 1 4FM x 1 4 FM90 Sweeper 1 7 38475 Yoke Lever Brake 1 2 20 NF Sweeper 2 8 38515 Bolt Shoulder Pedal 3 4 10 x 4 NC Sweeper 1 9 38016 Cylinder Brush Lift Sweeper 1 1 2 3 4 5 6 7 8 9 ...

Page 37: ...ion ITEM PART NUMBER DESCRIPTION QTY 1 38061 Wheel Steering Sweeper 1 2 3 72225 New Kit 1 4 38393 Lever Brush Speed Sweeper 1 5 38391 Cable Throttle Sweeper Kubota 1 Isuzu 6 70040 Switch Ignition Sweeper Kubota T5D T7 1 40160 Isuzu 7 38077 Cap Steering Wheel Sweeper 1 8 38660 Handle Boom Lift Angle Valve Sweeper 2 View of Dash 1 3 2 4 5 7 8 6 Courtesy of Machine Market ...

Page 38: ...bota T5D T7 2 38590 Switch Ignition Sweeper Deutz 1 70040 Kubota T5D T7 3 38112 Hose 3 8 x 48 6FJIC Both Sweeper 2 4 38096 Hose 1 2 x 39 8FJIC x 8FJIC90 Sweeper 2 5 38502 Cable Throttle Sweeper Deutz 1 38391 Kubota 6 20109 Fitting 8MJIC T Sweeper 1 7 38520 Hose 1 2 x 29 FX08W hy08 08 FJ Sweeper 1 8 38521 Hose 1 2 x 101 2 FX08W hy08 Sweeper 1 9 20172 Fitting 1 2MP x 8MJIC90 Sweeper 1 View of Under ...

Page 39: ...d Dash ITEM PART NUMBER DESCRIPTION QTY 1 38566 Fitting 8 Swivel Nut Run T Sweeper 1 2 38096 Hose 1 2 x 39 8FJIC x 8FJIC90 Sweeper 2 3 20179 Fitting 8 O Ring x 8JICM45 Sweeper 1 4 38087 Valve Lift Angle Sweeper 1 5 38112 Hose 3 8 x 48 6FJIC Both Sweeper 2 6 38110 Hose 3 8 x 30 6FJIC Both Sweeper 1 7 38570 Hose 1 2 x 13 8FJIC x 8FJIC90 Sweeper 1 7 1 2 3 4 6 5 Courtesy of Machine Market ...

Page 40: ... Forged Sweeper 1 4 20112 Fitting 6 O Ring x 6MJIC45 Forged Sweeper 4 5 70168 Gauge Hourmeter Tachometer Cluster Sweeper 1 6 20179 Fitting 8 O Ring x 8JICM45 Sweeper 1 7 20167 Fitting Hex Head 8 Plug Sweeper 1 8 38087 Valve Lift Angle Sweeper 1 9 20111 Fitting 6 O Rng x 6MJIC Straight Sweeper 3 10 20134 Fitting 6 O Ring Plug Sweeper 1 11 20173 Fitting 8 O Ring x 6JICM45 Sweeper 1 12 38537 Gear Ste...

Page 41: ...rramiteCorporation View from Back of Operator s Seat Left Side ITEM PART NUMBER DESCRIPTION QTY 1 38083 Handle Brake Sweeper 1 2 11903 Belt Seat Sweeper T5C D G T7 T6 T9 2 3 11045 Set Arm Rest Sweeper T5 T5D G T7 T6 T9 1 4 38364 Panel Top Engine Sweeper Deutz 1 38362 Kubota 5 38477 Bracket Seat Belt Mounting Sweeper 2 1 2 5 3 4 Courtesy of Machine Market ...

Page 42: ...rse Pedal Sweeper 1 2 20140 Fitting 12 O Ring x 8MJIC Sweeper 1 3 38058 Pump Main Transmission Sweeper 1 4 20035 Fitting 8 O Ring x 8MJIC T5D T7 T9 Sweeper 1 5 20040 Fitting 12 O Ring x 8MJIC90 T6 T9 Sweeper 1 6 20041 Fitting 11 4 O Ring x 1 JIC90 T6 T9 Sweeper 1 7 38536 Pump Tandem Eaton Sweeper 1 8 20124 Fitting 8MJIC x 10 O Ring 90 w Check P Sweeper 2 9 20116 Fitting L 1 4 Sweeper 1 10 38513 Bo...

Page 43: ...NUMBER DESCRIPTION QTY 1 38294 Arm Welded Pump Sweeper Deutz 1 38611 Kubota 2 38058 Pump Main Transmission Sweeper 1 3 38536 Pump Tandem Eaton Sweeper 1 4 20124 Fitting 8MJIC x 10 O Ring 90 w Check P Sweeper 2 5 20116 Fitting L 1 4 Sweeper 1 6 20140 Fitting 12 O Ring x 8MJIC Sweeper 1 7 20144 Fitting 6 O Ring x 6MJIC90 Sweeper 1 8 28022 Bolt 1 2 x 21 4 GR8 Sweeper 1 39025 Assembly 1 5 1 2 3 4 6 7 ...

Page 44: ...ITEM PART NUMBER DESCRIPTION QTY 1 38097 Hose 1 2 x 36 8FJIC x 8FJIC90 Sweeper 4 2 38343 T Block Sweeper Not Shown 1 3 38091 Hose 1 2 x 191 2 8FJIC x 8FJIC90 Sweeper 2 4 38975 Micro Switch Fwd Reverse Valve 1 5 38932 Valve Forward Reverse Sweeper 1 6 70000 Neutral Switch 1 7 38090 Hose 1 2 x 25 8FMJIC Both Sweeper 1 8 38974 1 2 8 Str x 8 FJIC 45o Hose 1 1 2 3 4 5 6 7 8 Courtesy of Machine Market ...

Page 45: ...NUMBER DESCRIPTION QTY 1 38085 Assembly Brake Disconnect Sweeper 2 2 38144 Clevis Weldable 5 16 24 Screed Sweeper 2 3 38378 Rod Bellcrank Control 45 8 L Sweeper 1 1 2 3 Left Side Brush Assembly Breakdown ITEM PART NUMBER DESCRIPTION QTY 1 22123 1 2 13 x 1 1 2 Bolt 6 2 22171 1 2 Lock Washer 6 3 28044 1 2 Flat Washer SAE 6 4 38302 6 Brush Hood 1 38303 8 Brush Hood 1 1 2 3 4 Courtesy of Machine Marke...

Page 46: ... Copyright 2007TerramiteCorporation ITEM PART NUMBER DESCRIPTION QTY 1 38282 SteeringArm 1 2 28042 1 2 Washer 1 3 23034 1 2 Lock Nut 1 4 22158 1 2 Bolt 1 5 28047 5 8 Washer 16 6 22166 5 8 Lock Nut 8 7 38169 4 Bolt Flange Bearing 2 8 22160 5 8 Bolt 8 9 38275 Sweeper Front Fork 1 Front Fork Assy 1 3 4 2 5 7 8 6 9 Courtesy of Machine Market ...

Page 47: ... 7 38155 3 8 Hose x 16 1 1 8 38176 3 8 Crimp Clamp 22 24 9 38201 Water Hose Connector 1 1 10 38170 3 8 Mnpt x 90 Deg x 3 8 Barb 1 1 11 38168 Water Pump 1 1 12 38166 3 8 Mnpt x 1 2 Mnpt Step Nipple 1 1 13 38165 Water Pump Filter 1 1 14 38167 1 2 Mnpt x 3 8 Barb 1 1 15 38202 3 8 Hose Right x 75 1 1 16 38203 3 8 Hose Left x 65 1 1 17 38170 3 8 Mnpt x 90 Deg x 3 8 Barb 2 2 18 38204 Water Tank Drain Pl...

Page 48: ...Parts ITEM PART NUMBER DESCRIPTION 6 QTY 8 QTY 1 38161 90o Degree Water Fitting 2 2 2 38160 Tee Brass Water Fitting 4 6 3 Nut Comes on Part 38160 38161 6 8 4 38159 Check Valve Strainer 6 8 5 38164 Brass Seal 6 8 6 38158 Water Spray Orifice 6 8 7 38157 Brass Cap 6 8 8 38162 Spray Bar Clamp W Screw 6 8 9 38908 Spray Kit Items 4 5 6 7 6 8 2 1 8 3 4 5 6 7 9 Courtesy of Machine Market ...

Page 49: ...y Parts Copyright 2007TerramiteCorporation Brush Core ITEM PART NUMBER DESCRIPTION QTY 1 38330 Plate Broom Core End 2 2 38327 Rings Thin Broom Core Center 5 3 38603 Tube Broom Core 5 4 38326 Rings Thick Broom Core 2 5 38672 Plate Broom Core Cap 1 6 38620 Nut 1 2 13 Heavy Hex 1 7 38324 Tube Broom Core 8 1 Courtesy of Machine Market ...

Page 50: ...Hub ITEM PART NUMBER DESCRIPTION QTY 1 38850 Spindle P N 1 2 38863 Seal FR Hub Sweeper 1 3 53123 Tube Broom Core Bearing FR Inner 1 4 53125 Bearing FR Ouler 1 5 53160 Cotter Pin 1 6 53170 Dust Cap 1 7 53137 Hub 1 8 53140 Washer P N 1 9 53150 Slotted Nut P N 1 10 38864 Kit P N Contains Bearings Hub and Dust Cap 1 New After Ser 23TS0327 1 2 3 7 4 8 5 6 9 Courtesy of Machine Market ...

Page 51: ...iteCorporation Pivot Bearing Weldment Assembly ITEM PART NUMBER DESCRIPTION QTY 1 38314 Pivot Bearing Weldment 2 2 22175 1 1 4 Washer 1 3 22150 1 4 20 x 2 1 4 Bolt 1 4 22171 1 4 Lock Nut 1 5 28047 5 8 Flat Washer 4 6 22162 5 8 Lock Washer 4 7 22214 5 8 18 x 1 1 2 Bolt 4 8 38346 Pivot Bracket Weldment 1 3 2 1 5 7 8 1 6 38221 38223 4 Courtesy of Machine Market ...

Page 52: ...al For Safety PARTSMANUAL Parts Copyright 2007TerramiteCorporation Broom Mount Weldment ITEM PART NUMBER DESCRIPTION QTY 1 38313 Broom Mount Plate W Stops 1 2 28030 3 4 10 x 3 Bolt 2 3 53140 3 4 Flat Washer SAE 6 4 28060 3 4 Flat Washer USS 2 5 28037 3 4 Lock Nut 2 1 2 3 4 3 5 3 5 Courtesy of Machine Market ...

Page 53: ...s Manual For Safety Parts Copyright 2007TerramiteCorporation Brush Bar Assembly ITEM PART NUMBER DESCRIPTION QTY 1 38306 6 Brush Mount Bar 1 38307 8 Brush Mount Bar 1 2 28019 1 2 13 x 1 Bolt 2 3 22168 1 2 x 3 x 6 U Bolt 2 4 28042 1 2 Flat Washer SAE 4 5 28059 1 2 20 Lock Nut 4 1 2 3 4 5 Courtesy of Machine Market ...

Page 54: ...ators Manual For Safety PARTSMANUAL Parts Copyright 2007TerramiteCorporation Brush Bar Cylinder ITEM PART NUMBER DESCRIPTION QTY 1 38016 Brush Lift Cylinder 1 2 38421 1 Dia x 5 1 8 Long Pin 1 3 38422 1 Dia x 4 1 8 Long Pin 1 4 28042 1 4 x 1 1 2 Long Roll Pin 2 1 2 4 4 3 Courtesy of Machine Market ...

Page 55: ...amiteCorporation Brush Core Motor Mount ITEM PART NUMBER DESCRIPTION QTY 1 22037 1 2 13 x 1 1 2 Bolt 6 2 24013 1 2 Lock Washer 6 3 28042 1 2 Flat Washer SAE 6 4 38402 Brush Core Motor Mount LH 1 38403 Brush Core Motor Mount RH 1 5 22146 1 2 13 x 2 1 2 Bolt 8 6 38052 Brush Core Motor 2 7 28500 1 2 Lock Nut 8 4 7 7 7 7 3 2 1 5 5 6 Courtesy of Machine Market ...

Page 56: ...RT NUMBER DESCRIPTION QTY 1 38315 Drive Motor Block 2 2 38809 Straight Key 2 3 22115 5 16 18 x 1 2 Set Screw 2 4 38428 Key Retainer Washer 2 5 22044 3 8 x 3 4 Bolt 2 6 22167 1 2 x 1 1 4 Flat Head Bolt 2 7 38329 Brush Core Cap Plate 1 8 38308 6 Brush Core 1 38309 8 Brush Core 1 9 38432 Block Seal for Brush Motor 1 Not Used On Opposite End BOM Includes Quantities For Both Ends 6 3 1 2 8 7 6 5 4 9 Co...

Page 57: ... Bolt Zinc Plated 4 3 22171 3 8 Lock Washer 4 4 28044 3 8 Flat Washer 4 5 38162 Spray Bar Clamp W Screw 8 6 38161 90o Brass Water Fitting 2 7 38160 Tee Brass Water Fitting 6 8 38176 Spray Hose Clamp 16 9 38387 3 8 Spray Hose 6 10 1 2 2 4 1 2 6 ft 10 20135 3 8 Barbed Tee Water Fitting 1 11 38159 Check Valve Strainer 8 12 38164 Brass Seal 8 13 38158 Water Spray Orifice 8 14 38157 Brass Cap 8 Spray B...

Page 58: ...t Ring Shaft 2 req ed 1 7 N A 3719 Shaft 1 8 38424 3735 Spring Shaft 1 9 38845 3736 Washer Spring 1 10 N A 3725 Ret Ring Spring 1 11 38843 3727 Seal Oil Shaft 1 12 N A 3721 Handle Shaft 1 13 N A 3726 Ret Ring Handle 1 14 38777 3730 Set Bearing Race Inner 14 15 1 15 38777 3729 Set Bearing Race Inner 14 15 1 16 38839 3976W Washer Tongued 1 17 38827 3734 Lockwasher Inner 1 18 38826 3733 Locknut 2 req...

Page 59: ...acking Plate Only shipped complete w 27 1 27 N A 3700 Brake Shoe Assembly 1 28 N A 4314 Hub Drum 1 29 N A N A Spring 2 req ed 1 30 N A 3701 BrakeArm ShaftAssembly 1 31 N A 3709 Bolt Wheel Hub 5 req ed 1 32 N A 4188 Steel Drum 1 Not Shown in Drawings 1 5 1 N A N A Spindle Brake Disconnect Used 1 17 1 38777 N A Lockwasher Inner Used 1 18 1 38777 N A Locknut 2 req ed Used 1 52 38050 N A Gasket Face S...

Page 60: ...ITE COM SAFETY Charleston WV USA USA 1 800 428 3772 Intl 1 304 776 4231 Read Operators Manual For Safety PARTSMANUAL Parts Copyright 2007TerramiteCorporation Hoses Set Sweeper Parker Valves Courtesy of Machine Market ...

Page 61: ... COM SAFETY USA 1 800 428 3772 Intl 1 304 776 4231 Charleston WV USA PARTSMANUAL Read Operators Manual For Safety Parts Copyright 2007TerramiteCorporation Hose Set Sweeper Saver Dantoss Valves Courtesy of Machine Market ...

Page 62: ... TERRAMITE COM SAFETY Charleston WV USA USA 1 800 428 3772 Intl 1 304 776 4231 Read Operators Manual For Safety PARTSMANUAL Parts Copyright 2007TerramiteCorporation Hoses 6 Ft Sweeper Courtesy of Machine Market ...

Page 63: ...nal 1 3 Filter O Ring Not Sold Seperately 1 4 Filter Relief Nut Assembly Not Sold Seperately 1 ITEM PART NUMBER DESCRIPTION QTY 1 20123 Fitting 8MVIC x 8MP Straight 1 2 20163 Fitting T 3 4 mp Across 3 4 FP Center 1 3 38074 Filter Base 1 4 21002 Filter Hydraulic T5C Sweeper 2 5 38075 Filter Base 1 6 20172 Fitting 1 2 mp x 8MVIC 90 2 7 22192 Bolt 1 4 20 x 5 8 GR8Z 4 8 20128 Fitting 3 4 mp x 1 2 F Re...

Page 64: ...und Drive Assembly ITEM PART NUMBER DESCRIPTION QTY 1 24013 Washer 1 2 Split Lock 4 2 22155 Bolt 1 2 20xl 1 2 GR8 4 3 38085 Brake HubAssembly 1 4 38823 Sleeve Brake Disconnect Hub 1 5 38050 Gasket Motor to Lockout Wheel Drive 1 6 38867 Motor Drive Wheel W Relief After Ser 24TS0107 1 7 28506 Nut Lug 1 2 ID x 13 16 on Front Rear 5 1 2 6 5 4 2 3 1 2 7 Courtesy of Machine Market ...

Page 65: ...V USA PARTSMANUAL Read Operators Manual For Safety Parts Copyright 2007TerramiteCorporation ITEM PART NUMBER DESCRIPTION QTY 1 64049 Key Coupler Cessna 1 2 66030 Kit Seal Double Gear Pump 1 Gear Pump Part Number 66000 Gas 66001 Diesel 1 2 Complete Seal Kit Courtesy of Machine Market ...

Page 66: ...ad Operators Manual For Safety PARTSMANUAL Parts Copyright 2007TerramiteCorporation Hydrastatic Transmission Serial Code and Assembly Number Location PLEASE PROVIDE SERIAL NUMBER OF MACHINE WHEN ORDERING ANY COMPONENT PARTS CESSNA B EATON EATON 33A 67 EATON CESSNA Courtesy of Machine Market ...

Page 67: ... 1 33B 60432 Backplate Assy Cessna without Power Steering 1 35 60436 Plug Assembly 2 36 60435 O Ring 33 32 x 7 8 ID Back Plate 1 37 60463 Spring Transmission Relief Valve 2 38 60467 Relief Valve Assembly 2 39 60433 Plug Assembly 1 40 60440 Retaining Ring 1 41 60441 Separator Plug 1 42 60442 O Ring 33 32 x 7 8 1 43 60454 Spreader 1 44 60437 O Ring 1 16 x 3 8 1 45 60443 Coupler 1 50 64050 Gerotor an...

Page 68: ...otor Broom Core Parker 1 2 38627 Seal Square Ring or Motor Broom Core Parker 3 3 38632 Seal Retainer Assembly Broom Core Parker 1 4 38633 Washer Thrust Drive Motor Broom Core Parker 1 5 38634 Washer Thrust Hard 13 Broom Core Parker 1 6 38647 Washer Thrust 11 Broom Core Parker 1 7 38628 Seal O Ring Drive Motor Brush Broom Core Parker 1 8 38629 Body 4 Bolt Thru Mounting Broom Core Parker 1 9 38630 S...

Page 69: ...SAFETY USA 1 800 428 3772 Intl 1 304 776 4231 Charleston WV USA PARTSMANUAL Read Operators Manual For Safety Parts Copyright 2007TerramiteCorporation Kubota Engine Right Side Kubota Engine Left Side Courtesy of Machine Market ...

Page 70: ...I SF CD 10 weight when outside temperature is below 40 degrees F It is important to follow these instructions to alleviate any cold weather engine starting problems and any pressure or heat related component failure DO NOT USE HYDRAULIC OIL MAJOR DAMAGE WILL RESULT For your engine oil requirements and change intervals refer to your engine owners manual WHETHER YOU OWN ONE TERRAMITE OR 100 CONTACT ...

Page 71: ...TY USA 1 800 428 3772 Intl 1 304 776 4231 Charleston WV USA PARTSMANUAL Read Operators Manual For Safety Hydraulics Copyright 2007TerramiteCorporation Hydraulic Schematic 1 Main Propel Drive Version 3 Courtesy of Machine Market ...

Page 72: ...miteCorporation ITEM PART NUMBER A 38051 B 38087 C 38026 D 38015 E 38017 F 38016 G 38018 H 38020 I 38081 ITEM PART NUMBER J 38105 1 38108 Kubota 2 38106 3 38107 4 38108 5 38109 6 38110 7 38111 8 38112 ITEM PART NUMBER 9 38473 10 38091 11 38115 12 38116 13 38117 14 38091 15 38119 Deutz Hydraulic Schematic 2 Steering Auxiliary Version 3 Courtesy of Machine Market ...

Page 73: ...ht 2007TerramiteCorporation ITEM PART NUMBER A 38052 B 38081 C 38082 1 38121 Kubota 2 38123 Kubota 3 38125 4 38126 5 38127 6 38128 ITEM PART NUMBER 7 38129 8 8 38131 8 9 38133 8 10 38135 8 11 38122 Deutz 12 38124 Deutz 13 38130 6 14 38132 6 15 38134 6 ITEM PART NUMBER 16 38136 6 Hydraulic Schematic 3 Broom Drive Version 3 Courtesy of Machine Market ...

Page 74: ...AFETY Charleston WV USA USA 1 800 428 3772 Intl 1 304 776 4231 Read Operators Manual For Safety PARTSMANUAL Hydraulics Copyright 2007TerramiteCorporation Wiring Harness Diagram for the Kubota Engine Courtesy of Machine Market ...

Page 75: ...COM SAFETY USA 1 800 428 3772 Intl 1 304 776 4231 Charleston WV USA PARTSMANUAL Read Operators Manual For Safety Hydraulics Copyright 2007TerramiteCorporation Wiring Schematic Elec Gauge Panel Courtesy of Machine Market ...

Page 76: ...AMITE COM SAFETY Charleston WV USA USA 1 800 428 3772 Intl 1 304 776 4231 Read Operators Manual For Safety PARTSMANUAL Hydraulics Copyright 2007TerramiteCorporation Towbar Alarm Schematic Courtesy of Machine Market ...

Page 77: ...RAMITE COM SAFETY USA 1 800 428 3772 Intl 1 304 776 4231 Charleston WV USA PARTSMANUAL Read Operators Manual For Safety Hydraulics Copyright 2007TerramiteCorporation Isuzu Engine Harness Courtesy of Machine Market ...

Page 78: ...AMITE COM SAFETY Charleston WV USA USA 1 800 428 3772 Intl 1 304 776 4231 Read Operators Manual For Safety PARTSMANUAL Hydraulics Copyright 2007TerramiteCorporation Engine Wiring Harness Courtesy of Machine Market ...

Page 79: ...rs Position 6 1 2 3 4 7 5 ITEM PART NUMBER DESCRIPTION QTY 1 38187 Decal Maintenance Sweeper 1 2 38186 Decal WARNING Stand Clear Pinch Point Sweeper 6 3 14001 Decal Terramite Sweeper 2 4 38178 Decal Use 10W API SG CD Sweeper 1 5 14099 Decal American Flag Sweeper 2 6 38193 Decal WARNING Stand Clear Flying Objects Sweeper 4 7 38195 Decal WARNING Brush Setting Sweeper 2 1 2 4 3 5 6 7 2 Courtesy of Ma...

Page 80: ...NUAL Decals Copyright 2007TerramiteCorporation Decal Location Right Side from Operators Position 1 2 3 4 ITEM PART NUMBER DESCRIPTION QTY 1 14701 Decal TSS48 Sweeper 1 2 14264 Decal NO STEP Sweeper 2 3 14709 Decal Lever Position Sweeper 1 4 14257 Decal PROPOSITION 65 WARNING Battery Sweeper 1 1 3 2 4 Courtesy of Machine Market ...

Page 81: ...Decal Use Synthetic Wheel Bearing Grease Sweeper 1 3 14702 Decal WARNING Steps Prior to Towing Sweeper 1 4 38178 Decal Use 10W API SG CD Sweeper 1 5 14001 Decal Terramite Sweeper 2 6 38186 Decal WARNING Stand Clear Pinch Point Sweeper 6 7 38185 Decal CAUTION Do Not Use Ether Sweeper 1 8 38499 Decal WARNING Disconnect Right and Left Lockout Hubs Sweeper 4 9 38195 Decal WARNING Brush Setting Sweeper...

Page 82: ...Decal Location Right Side from Operators Position 1 3 2 1 2 3 4 5 4 5 ITEM PART NUMBER DESCRIPTION QTY 1 14207 Decal Read Owner s Manual Before Operating Sweeper 1 2 38180 Decal Forward Neutral Park Reverse Sweeper 1 3 38191 Decal CAUTION Set Parking Brakes Sweeper 1 4 14001 Decal Terramite Sweeper 2 5 14701 Decal WARNING Begin Towing Sequence 1 Courtesy of Machine Market ...

Page 83: ... NUMBER DESCRIPTION QTY 1 38189 Decal DANGER Before Starting This Machine Sweeper 2 2 38179 Decal Broom Rotation Sweeper 1 3 38190 Decal WARNING Set Forward Reverse Lever Sweeper 1 4 38192 Decal WARNING Use Protective Eye Wear Sweeper 2 5 38182 Decal On Water Fogger Off Sweeper 1 6 38181 Decal Broom Angle Sweeper 1 7 14715 Decal Pre Heat Key Switch Sweeper 1 5 2 1 1 2 3 4 5 4 6 7 7 Courtesy of Mac...

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Page 85: ...etor carburateur mélangeur Vergaser carburador case carter Gehäuse caja chain chaînes Kette cadena Channel canal moulure U Träger Profil perfil choke enrichisseur Starterklappe ahogador circuit breaker disjoncteur Unterbrecher disyuntor circuit circuit Stromkreis circuito clamp attche collier Klammer Einspannbacke abrazadera cleaner épurateur Luftreiniger filtro clevis chape Gabelkopf horquilla cl...

Page 86: ...closure carter carénage Umrandung Gehäuse compartimiento end terminal extrémité Ende extremo engine moteur Motor motor exhaust échappement Auspuff escape extension prolongement rollonge Verläagerung extensión exhaust valve souparpe d échappement Auspuff Auslassventil válvula de escape fan ventilateur Lüfter ventilador felt feutre Filz anillo de retén fender aile pare boue Schutzblech Kofflügel gua...

Page 87: ...k hidráulico ignition allumage Zündung encendido indicator indicateur Anzeigevorrichtung indicador injection injection Einspritzung inyección injector injecteur Einspritzventil inyector inner intérieur innen interior insert pièce rapportée Einsatz inserto instrument instrument Instrument instrumento insulation isolation Isolierung aislante insulator isolateur Isolator Nichtleiter aislador intake v...

Page 88: ...ass Übergrösse sobremedida packing gerniture d étanchéité Abdichtung empaquetadura pad tampon coussin Polster Unterlagsblock almohadilla pan carter cuvette Ölwanne colector del cárter panel tableau Verkleidungsblech panel tablero de Instrumentenbrett instrumentos pedal pédale Pedal pedal pin goupille axe Bolzen Stift pasador pinion pignon Ritzel piñón piston piston Kolben pistón pivot pivot Anlenk...

Page 89: ...uxiliar sender emetteur sonde Geber Kraftstoffstand sensor sending unit émetteur Messwertgeber unidad sensora separator séparateur Separator Abscheider separador setscrew vis de fixation Gewindestift tornillo de traba tornillo prisionero shaft arbre axe Welle eje mango largo rastágo shield bouclier écran de pro Abdeckung Schild protector tection shim cale de réglage Beilagscheibe calce short block...

Page 90: ...ant Abziehbild transferencia transmission transmission boîte de vi Getriebe transmisión tesses tread step marchepied Triffstufe estribo antirresbalante tube tuyau tube gicleur Rohr Schlauch tubo tubing canalisations Rohr Schlauchleitung tuberias tubos undersize sous dimensionne minore Untermass bajomedida union raccord Anschiussstück Verbinaung unión universal joint cardan Kreuzgelenk junta univer...

Page 91: ...er 1 2 Mount Plate w Stops 3 30 Nut 1 2 13 Heavy Hex Seal FR hub 3 28 Slotted Nut P N 3 4 Spindle P N 3 28 Washer P N 3 4 SAE Broom Core Bearing Race Body 4 BoltThru Mounting Broom Core continued Cap Plate 3 27 Plate End 3 27 Ring 3 46 Rings Thick 3 27 Rings Thin Center 3 27 Seal 3 46 Seal Kit Drive Motor Brush 3 46 Seal O Ring Drive Motor Brush 3 46 Seal Retainer Assembly 3 46 Seal Square Ring or...

Page 92: ... Head 8 Plug 3 18 L 1 4 3 20 3 21 Tee Brass Water 3 26 Frame 3 2 Front Fork 4 Bolt Flange Bearing 3 24 Bolt 1 2 3 24 Bolt 5 8 3 24 Front Fork 3 3 3 24 LockNut 1 2 3 24 LockNut 5 8 3 24 Washer 1 2 3 24 Washer 5 8 3 24 Steering Arm 3 24 G Gauge Fuel Oil Temp Volts 3 18 Gauge Hourmeter Tachometer Cluster 3 18 Gear Pump Key Coupler Cessna 3 43 Gear Pump Kit Seal Double Gear Pump 3 43 Gear Steering 3 2...

Page 93: ...Block 3 22 Tank Water 3 2 Tow Bar Bolt 3 8 16 x 1 3 4 3 5 Bolt 5 8 11 x 1 5 GR8Z 3 4 3 5 Cable Tow Bar 16 5 3 4 3 5 ChainHookAssembly 3 4 3 5 Coupler Adjustable 2 Ball 3 4 3 5 Micro Switch 3 4 3 5 Nut 5 8 11 Lock 3 4 3 5 Pivot Pin 6 3 4 3 5 Tow Bar 3 4 3 5 Tow BarAlarmAssembly 3 4 3 5 Washer 3 8 SAE 3 4 3 5 Transmission 3 45 Adapter Assembly Back Up Washer Backplate Assembly Bearing Bearing Race B...

Page 94: ..._____________________________________________________________ ISTHISYOUR FIRSTTERRAMITE ___________________________________________________ WHAT KIND OF SIMILAR EQUIPMENT DO YOU OWN _________________________________ _________________________________________________________________________________ _________________________________________________________________________________ OPTIONS ____________...

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