Terra ValuLine Softwall Modular Cleanroom Installation And Operating Manual Download Page 15

Installation and Operating Guide  

 

ValuLine Softwall Modular Cleanroom 

© 

Copyright 2018 Terra Universal Inc.  A

ll rights reserved.  • Revised February 2018 • Document No. 1788-04 

Terra Universal, Inc.  •  TerraUniversal.com  •  800 S. Raymond Ave.  •  Fullerton, CA  92831  •  TEL: (714) 578-6000  •  FAX: (714) 578-6020 

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Warranty 

 

Products Manufactured by Terra: 

Terra Universal, Inc., warrants products that it manufactures to be free from defects for a 

period of 12 months for parts and 90 days for labor, commencing from the date of shipment. Terra’s sole responsibility is to 

repair or replace, at its option, any part of the product that proves defective or malfunctioning during this time limit. In some 

cases,  components  incorporated  in  Terra  Universal  products  are  covered  by  additional  warranties  from  component 

manufacturers; obtain specific information from Terra sales representatives. This warranty is void if the equipment is abused or 

modified by the customer, is operated outside Terra’s operating instructions or specifications, or is used in any application other 

than that for which it is specified. This warranty does not include routine maintenance or service procedures, breakage of quartz 

baths after 60 days, shipping damage, nor damage from misuse, intentional or unintentional abuse, neglect, natural disasters, 

or acts of God. 

 

Products Manufactured by Others: 

Terra Universal, Inc., warrants that, to the best of its ability, Terra’s representations of 

products that are manufactured by others reflect the manufacturer’s representations, subject to change without notice. Sole 

warranty for these products is the original manufacturer’s warranty that is passed forward to the purchaser and constitutes the 

customer’s  sole  remedy  for  these  products.  Detailed  warranties  for  distributed  products  are  available  through  Terra  sales 

representatives. 

 

Freight Shortage or Damage:

 Upon receipt of any equipment from Terra Universal, Inc., customer shall immediately unpack 

and inspect for damage or shortage. The customer shall not accept a damaged package or a short shipment until the carrier 

makes a "damage or shortage" notation on both the carrier's and customer's copy of the freight bill or delivery receipt. Service 

title passes when the shipment is loaded, so customer is responsible for filing and collecting a freight claim. Any replacement 

products  must  be  ordered  and  paid  for  separately.  For  Terra's  "Policy  and  Procedures  for  Returning  Goods,"  see  Terra's 

Internet site: www.TerraUniversal.com. 

 

Generally,  customers  can  improve  the  chance  of  collecting  on  a  freight  claim  by  following  these  procedures:  1)  formally 

requesting  that  the  carrier  inspect  the  shipment  immediately  upon  suspecting  damage  or  shortage  to  verify  condition;  2) 

notifying the carrier upon discovery of concealed damage and requesting an inspection within 15 days of receipt, both in person 

or  phone  and  following  up  via  mail;  3)  keeping  the  shipment  as  intact  as  possible,  including  retaining  original  packaging 

materials and keeping the product as close to the original receiving location as possible; 4) holding salvage for disposition by 

the carrier. 

 

All Claims: 

Terra Universal expressly disclaims all other warranties, expressed or implied or implied by statute, including the 

warranties  of  merchantability  or  fitness  for  intended  use.  Terra  Universal  is  not  responsible  for  consequential  or  incidental 

damages  arising  out  of  the  purchase  or  use  of  the  products  supplied  by  Terra  Universal.  Terra  Universal  is  not  liable  for 

damage  to  facilities,  other  equipment,  products,  property  or  personnel  of  others,  or  of  their  agents,  suppliers,  or  affiliated 

parties, which is caused or alleged to have been caused by products supplied by Terra Universal. In any event or series of 

events, Terra Universal’s total liability for any and all damages whatsoever is limited to the lesser of the actual damages or the 

original invoice cost of the items alleged to have caused the damage. The customer’s sole and exclusive remedy for any cause 

of action whatsoever is repair or replacement of the non-conforming products or refund of the actual purchase price, at the sole 

option of Terra Universal. All claims must be made in writing within 90 days of the date the product was shipped. Any claims not 

made within this time limit shall be deemed waived by the customer. Terra Universal is not responsible for any additional costs 

of repair caused by poor packaging or in-shipment damage during return. 

 

Warranty  Returns: 

All  warranty  returns  must  be  authorized  in  advance  by  Terra  Universal  and  approved  under  an  RMA. 

Unless  approved  in  advance  for  good  reason,  all  returns  must  be  in  original  condition,  including  all  manuals,  and  must  be 

packaged in original packaging materials. All returned goods are to be shipped to Terra Universal, freight prepaid at customer’s 

expense. See Terra’s “Policy and Procedure for Returned Goods.” 

 

Thank you for ordering from 

Terra Universal! 

 

 

Summary of Contents for ValuLine Softwall Modular Cleanroom

Page 1: ...ment No 1788 04 ValuLine Softwall Modular Cleanroom Copyright 2018 Terra Universal Inc All rights reserved Revised February 2018 Terra Universal Inc TerraUniversal com 800 S Raymond Ave Fullerton CA 92831 TEL 714 578 6000 FAX 714 578 6020 ...

Page 2: ...s 5 3 2 Site Preparation 5 3 3 Installing the Support Frame 6 3 4 Installing the Ceiling Grid 7 3 5 Installing Ceiling Components 9 3 6 Installing the Power Supply Unit PSU 9 3 7 Installing the Wall Panels and Strip Shields 10 3 8 Initial Start Up 11 4 0 Operation and Maintenance 11 4 1 Basic Operation 11 4 2 Cleaning and Sterilization 11 4 3 Filter Replacement Guidelines 12 4 4 Removing the Fan F...

Page 3: ... other design specifics Refer to any attached drawings and or parts lists for information specific to your order Proprietary Notice This manual pertains to proprietary devices manufactured by Terra Universal Inc Neither this document nor any portion of it may be reproduced in any way without prior written permission from Terra Universal Terra Universal makes no warranties applying to information c...

Page 4: ...classification Lights and blowers are controlled via the master ON OFF switch for the Power Supply Unit PSU located near the entry door All electrical components including fan filter units are UL listed Each FFU includes a 700 CFM impeller blower average flow at 100 FPM with filter load mounted in a powder coated steel housing with a plenum design that optimizes uniform air velocity across the ent...

Page 5: ...jacks are recommended one 1 to support each end Truck High Loading Dock Unloading crates from the truck is much easier if you have a truck high loading dock Without such a dock you will need at least one 1 forklift and a support to brace one end while the forklift is positioned beneath the center of each crate Electric Screwdriver with a 8 12 Shaft Extension to drive screws in narrow gaps between ...

Page 6: ...m This operation will require at least two installers to hold the frame members upright until enough of the unit is complete for it to become self supporting Beginning with the frame member labeled 1 typically the door frame insert the horizontal frame members labeled 2 and A into the appropriate openings As you install each horizontal member insert the set screws Allen head black into the weld nu...

Page 7: ...embly larger rooms may require additional posts to support the longest dimension 3 4 Installing the Ceiling Grid A Begin by installing the long T joists as shown in the drawings at the back of the manual Each joist is labeled to help with identification and to indicate order of assembly Attach the joists by fastening 12 x self tapping screws into the innermost predrilled holes on top of the frame ...

Page 8: ...ist dividers to form 2 by 4 ceiling bays see attached drawings for reference and secure them with the black plastic divider clips If necessary lightly tap the divider clip with a rubber mallet until it is completely seated against the flange of the joist No other fasteners are required Figure 5 Place joist dividers blue in between the joists Figure 6 Use the black clips to connect each junction po...

Page 9: ...e installation of the cleanroom is complete A The wiring conduit can be found emerging from the top of the frame member where the PSU is mounted Uncoil the conduit B Locate the top frame member with a pass through hole predrilled on the top Feed the steel conduit through this hole and connect the frame members as shown in Section 3 3 C Install the provided female NEMA connector at the end of the c...

Page 10: ...e outermost predrilled holes on the frame with the holes on the brackets Fasten with the provided sheet metal screws C Lift each curtain panel and hook the gray bead onto the L shaped brackets As you install the panels slide the panels so that the gray beads touch resulting in the panel edges overlapping Panels that wrap around corners may require the gray bead to be scored or notched in order to ...

Page 11: ...wipe surfaces in slow unidirectional motions folding the soiled surface of the cloth portion to trap contaminant s after each pass Avoid circular motions when cleaning Wipes are used more frequently than any other cleaning product or tool Selection of wipes should be based on intended usage When selecting wipes you should consider things such as particle shedding properties chemical residue of the...

Page 12: ...tandards Document the starting air velocity and monitor the condition Periodic testing with a particle counter is also recommended Leak testing and other certification services may be required depending on your application 4 4 Removing the Fan Filter Unit Disconnect the cleanroom from the electrical power source before servicing the FFUs WARNING 1 Disconnect the fan filter unit from the PDM and ro...

Page 13: ...the filter only by the frame CAUTION Figure 11 Standard Fan Filter Unit 1 Disconnect the yellow power cable and remove the unit from the ceiling 2 Remove the 10 screws holding the HEPA ULPA filter to the lid assembly 3 Lift the lid assembly off the HEPA ULPA filter Discard the used filter as per applicable regulations 4 Carefully attach the new filter being sure not to touch or otherwise damage th...

Page 14: ...low velocity of 90 FPM 0 45 m s Housing Both the fan plenum and filter housing have a powder coated steel exterior Pre filter 20 x 20 x 1 MERV 7 pleated cotton synthetic fibers HEPA Filter Factory tested and rated 99 99 efficient in removal of particles 0 3 micron and larger leak free in accordance with the latest I E S T Recommended Practices Filter Media Micro glass fiber with hot melt separator...

Page 15: ...d for separately For Terra s Policy and Procedures for Returning Goods see Terra s Internet site www TerraUniversal com Generally customers can improve the chance of collecting on a freight claim by following these procedures 1 formally requesting that the carrier inspect the shipment immediately upon suspecting damage or shortage to verify condition 2 notifying the carrier upon discovery of conce...

Page 16: ... 6601 25 ULPA Filter for 2 x 4 FFUs TUI 6601 28 MERV 7 Pre filter 20 x 20 PA04599 LED Lighting Fluorescent Light Panel 2 x 4 TUI 3800 35 Wipes Cotton Wipes 9 X 9 TUI 5605 07 Cotton Wipes 12 X 12 TUI 5605 02 Polyester Wipes 9 X 9 TUI 5605 00 Polyester Wipes 12 X 12 TUI 5605 08 Vacuums MicroVac Portable Vacuum Cleaner TUI 5100 00 TUI 5100 00 220 220 VAC HEPA Filtered Vacuum Cleaner TUI 1001 00 ULPA ...

Page 17: ...ument No 1788 04 Terra Universal Inc TerraUniversal com 800 S Raymond Ave Fullerton CA 92831 TEL 714 578 6000 FAX 714 578 6020 17 8 0 Hardware Reference Table Part Used For 12 Stainless Steel Self Tapping Hex Head Screw Ceiling Joists Top Trim Wall Panel Mounting Brackets Set Screw Allen Frame Assembly Joist Divider Clip Ceiling Joists and Dividers ...

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