Terra ValuLine Softwall Modular Cleanroom Installation And Operating Manual Download Page 1 | Manualshive

Page: 1 / 17

Terra ValuLine Softwall Modular Cleanroom Installation And Operating Manual Download Page 1

Installation and Operating Guide

Document No. 1788-04

ValuLine Softwall Modular Cleanroom

©

Copyright 2018 Terra Univer

sal Inc. All rights reserved. • Revised February 2018

Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: (714) 578-6000 • FAX: (714) 578-6020

1
2
3
...
»

Summary of Contents for ValuLine Softwall Modular Cleanroom

Page 1: ...ment No 1788 04 ValuLine Softwall Modular Cleanroom Copyright 2018 Terra Universal Inc All rights reserved Revised February 2018 Terra Universal Inc TerraUniversal com 800 S Raymond Ave Fullerton CA 92831 TEL 714 578 6000 FAX 714 578 6020 ...

Page 2: ...s 5 3 2 Site Preparation 5 3 3 Installing the Support Frame 6 3 4 Installing the Ceiling Grid 7 3 5 Installing Ceiling Components 9 3 6 Installing the Power Supply Unit PSU 9 3 7 Installing the Wall Panels and Strip Shields 10 3 8 Initial Start Up 11 4 0 Operation and Maintenance 11 4 1 Basic Operation 11 4 2 Cleaning and Sterilization 11 4 3 Filter Replacement Guidelines 12 4 4 Removing the Fan F...

Page 3: ... other design specifics Refer to any attached drawings and or parts lists for information specific to your order Proprietary Notice This manual pertains to proprietary devices manufactured by Terra Universal Inc Neither this document nor any portion of it may be reproduced in any way without prior written permission from Terra Universal Terra Universal makes no warranties applying to information c...

Page 4: ...classification Lights and blowers are controlled via the master ON OFF switch for the Power Supply Unit PSU located near the entry door All electrical components including fan filter units are UL listed Each FFU includes a 700 CFM impeller blower average flow at 100 FPM with filter load mounted in a powder coated steel housing with a plenum design that optimizes uniform air velocity across the ent...

Page 5: ...jacks are recommended one 1 to support each end Truck High Loading Dock Unloading crates from the truck is much easier if you have a truck high loading dock Without such a dock you will need at least one 1 forklift and a support to brace one end while the forklift is positioned beneath the center of each crate Electric Screwdriver with a 8 12 Shaft Extension to drive screws in narrow gaps between ...

Page 6: ...m This operation will require at least two installers to hold the frame members upright until enough of the unit is complete for it to become self supporting Beginning with the frame member labeled 1 typically the door frame insert the horizontal frame members labeled 2 and A into the appropriate openings As you install each horizontal member insert the set screws Allen head black into the weld nu...

Page 7: ...embly larger rooms may require additional posts to support the longest dimension 3 4 Installing the Ceiling Grid A Begin by installing the long T joists as shown in the drawings at the back of the manual Each joist is labeled to help with identification and to indicate order of assembly Attach the joists by fastening 12 x self tapping screws into the innermost predrilled holes on top of the frame ...

Page 8: ...ist dividers to form 2 by 4 ceiling bays see attached drawings for reference and secure them with the black plastic divider clips If necessary lightly tap the divider clip with a rubber mallet until it is completely seated against the flange of the joist No other fasteners are required Figure 5 Place joist dividers blue in between the joists Figure 6 Use the black clips to connect each junction po...

Page 9: ...e installation of the cleanroom is complete A The wiring conduit can be found emerging from the top of the frame member where the PSU is mounted Uncoil the conduit B Locate the top frame member with a pass through hole predrilled on the top Feed the steel conduit through this hole and connect the frame members as shown in Section 3 3 C Install the provided female NEMA connector at the end of the c...

Page 10: ...e outermost predrilled holes on the frame with the holes on the brackets Fasten with the provided sheet metal screws C Lift each curtain panel and hook the gray bead onto the L shaped brackets As you install the panels slide the panels so that the gray beads touch resulting in the panel edges overlapping Panels that wrap around corners may require the gray bead to be scored or notched in order to ...

Page 11: ...wipe surfaces in slow unidirectional motions folding the soiled surface of the cloth portion to trap contaminant s after each pass Avoid circular motions when cleaning Wipes are used more frequently than any other cleaning product or tool Selection of wipes should be based on intended usage When selecting wipes you should consider things such as particle shedding properties chemical residue of the...

Page 12: ...tandards Document the starting air velocity and monitor the condition Periodic testing with a particle counter is also recommended Leak testing and other certification services may be required depending on your application 4 4 Removing the Fan Filter Unit Disconnect the cleanroom from the electrical power source before servicing the FFUs WARNING 1 Disconnect the fan filter unit from the PDM and ro...

Page 13: ...the filter only by the frame CAUTION Figure 11 Standard Fan Filter Unit 1 Disconnect the yellow power cable and remove the unit from the ceiling 2 Remove the 10 screws holding the HEPA ULPA filter to the lid assembly 3 Lift the lid assembly off the HEPA ULPA filter Discard the used filter as per applicable regulations 4 Carefully attach the new filter being sure not to touch or otherwise damage th...

Page 14: ...low velocity of 90 FPM 0 45 m s Housing Both the fan plenum and filter housing have a powder coated steel exterior Pre filter 20 x 20 x 1 MERV 7 pleated cotton synthetic fibers HEPA Filter Factory tested and rated 99 99 efficient in removal of particles 0 3 micron and larger leak free in accordance with the latest I E S T Recommended Practices Filter Media Micro glass fiber with hot melt separator...

Page 15: ...d for separately For Terra s Policy and Procedures for Returning Goods see Terra s Internet site www TerraUniversal com Generally customers can improve the chance of collecting on a freight claim by following these procedures 1 formally requesting that the carrier inspect the shipment immediately upon suspecting damage or shortage to verify condition 2 notifying the carrier upon discovery of conce...

Page 16: ... 6601 25 ULPA Filter for 2 x 4 FFUs TUI 6601 28 MERV 7 Pre filter 20 x 20 PA04599 LED Lighting Fluorescent Light Panel 2 x 4 TUI 3800 35 Wipes Cotton Wipes 9 X 9 TUI 5605 07 Cotton Wipes 12 X 12 TUI 5605 02 Polyester Wipes 9 X 9 TUI 5605 00 Polyester Wipes 12 X 12 TUI 5605 08 Vacuums MicroVac Portable Vacuum Cleaner TUI 5100 00 TUI 5100 00 220 220 VAC HEPA Filtered Vacuum Cleaner TUI 1001 00 ULPA ...

Page 17: ...ument No 1788 04 Terra Universal Inc TerraUniversal com 800 S Raymond Ave Fullerton CA 92831 TEL 714 578 6000 FAX 714 578 6020 17 8 0 Hardware Reference Table Part Used For 12 Stainless Steel Self Tapping Hex Head Screw Ceiling Joists Top Trim Wall Panel Mounting Brackets Set Screw Allen Frame Assembly Joist Divider Clip Ceiling Joists and Dividers ...

Reviews:

No comments