Terra Universal Pass-Through Installation And Operating Manual Download Page 3

Installation and Operating Guide  

 

Cleanroom Pass-Through Chambers 

© 

Copyright 2020 Terra Universal Inc.  All rights reserved.  • Revised Jul. 2020 • Document No. 1800-07  

 

Terra Universal, Inc.  •  TerraUniversal.com  •  800 S. Raymond Ave.  •  Fullerton, CA  92831  •  TEL: (714) 578-6000  •  FAX: (714) 578-6020 

 

 

 

 

Proprietary Notice

 

Safety Notice

 

This manual pertains to proprietary devices manufactured by 

Terra Universal, Inc. Neither this document nor any portion of 

it may be reproduced in any way without prior written 

permission from Terra Universal.

 

A thorough familiarity with all operating guidelines is essential to safe operation of 

the product.  Failure to observe safety precautions could result in poor 

performance, damage to the system or other property, or serious bodily injury or 

death. The following symbols are intended to call your attention to two levels of 

hazard involved in operation.

 

 

 

Terra Universal makes no warranties applying to information 

contained in this manual or its suitability for any implied or 

inferred purpose.  Terra Universal shall not be held liable for 

any errors this manual contains or for any damages that 

result from its use. 

 

 

CAUTION

 

Cautions are used when failure to observe instructions could result in 

significant damage to equipment.

 

 

 

 

WARNING

 

Warnings are used when failure to observe instructions or precautions 

could result in injury or death.

 

The information presented here is subject to change without notice.

 

 

 

Description 

1.0

Terra Universal Pass-Through Chambers allow  room-to-room transfer of materials and samples  without contamination. The 

modular-panel mounting system allows installation on any wall type (such as wood or masonry) and thickness,  and keeps 

particle counts low by eliminating unnecessary room entry by personnel.  
All cleanroom pass-throughs include a mechanical interlock system that minimizes the risk of cross-contamination. This device 

allows only one open door at a time, thus minimizing the amount of “dirty” air that can enter the cleanroom. General-use pass-

throughs utilize a chamber-mounted interlock (also called a single-wall design).  An isolated interlock (or double-wall design) 

simplifies  cleaning and eliminates  cracks that can harbor contaminants, making it ideal for the life sciences and clinical 

applications. 

CleanMount® System 

The CleanMount® System (featured on select pass-throughs) utilizes a clamping mechanism to allow the pass-through to be 

installed without any fasteners piercing the wall surface.  This design enables quick installation with minimal impact on any 

high-grade finished surfaces, and a significant reduction in debris and airborne particulates.  When making the wall cut-out for 

this type of pass-through, installers now have the option of finishing and sealing the cut-out with a cleanroom-grade surface.  

That way, if the pass-through must be removed at a later date, the CleanMount® System will disassemble quickly and cleanly 

while the cleanroom can remain in operation. 

 

 

Installation 

2.0

 

CAUTION

 

 

The installer is responsible for ensuring all of the following: 

 

 

All sides of the wall cut-out must be flat and level within a tolerance of 1/16” for every 36”. 

 

If the pass-through will be floor-mounted, the floor underneath and surrounding the pass-

through must also be flat and level within a tolerance of 1/16” for every 36”. 

 

If the pass-through includes optional components that have been preinstalled, such as an 

exhaust flange or ULPA filter housing, these must be removed prior to installation (See

 Section 

6.0 Optional Pass-Through Features

). 

 

Failure to comply with any of the instructions contained in this manual can result in damage to the unit 

or improper installation, rendering the pass-through inoperable. 

 

Summary of Contents for Pass-Through

Page 1: ... Document No 1800 07 Cleanroom Pass Through Chambers Copyright 2017 Terra Universal Inc All rights reserved Revised Jul 2020 Terra Universal Inc TerraUniversal com 800 S Raymond Ave Fullerton CA 92831 TEL 714 578 6000 FAX 714 578 6020 ...

Page 2: ...f Contents Description 3 1 0 Installation 3 2 0 2 1 Wall Cut Out 4 2 2 Installation for Standard Mounting Brackets 6 2 3 Installation for CleanMount Brackets 7 2 4 Fire Rated or Ruggedized Pass Through Installation 9 2 5 Floor Mounted Pass throughs 10 2 6 Door Alignment 11 Protruding Exhaust Flange or Filter Housing 11 3 0 Operation and Maintenance 12 4 0 4 1 Operation 12 4 2 Maintenance 12 4 3 Cl...

Page 3: ...ersonnel All cleanroom pass throughs include a mechanical interlock system that minimizes the risk of cross contamination This device allows only one open door at a time thus minimizing the amount of dirty air that can enter the cleanroom General use pass throughs utilize a chamber mounted interlock also called a single wall design An isolated interlock or double wall design simplifies cleaning an...

Page 4: ...ve Fullerton CA 92831 TEL 714 578 6000 FAX 714 578 6020 4 2 1 Wall Cut Out 1 Below chart compares the two bracket designs to help identify the mounting bracket style on your pass through CleanMount designs use lag bolts on either side of the chamber thus requiring extra clearance in the wall cut out Figure 1 from left Pass through with Standard Mounting bracket and Pass through with CleanMount Mou...

Page 5: ...ard Add 1 2 to the width and 1 2 to the height of the outside of the chamber CleanMount Add 3 to the width and 1 to the height of the outside of the chamber 3 Add framing to the inside of the wall cut out using a rigid support material such as wood or metal 4 Finish the wall cut out with an appropriate substrate and finishing material As a general rule the wall cut out should have the same grade o...

Page 6: ...ndard mounting or near the middle center mounting depending on the wall thickness specified in the original order 5 Insert the pass through into the wall until the fixed welded mounting bracket is flush against the wall Use a level to straighten the chamber and fasten the bracket to the wall through the pre drilled holes The number of fasteners needed depends on the size of the chamber 6 From the ...

Page 7: ...rty side mounting bracket is shipped preassembled Pop off the bracket covers and slide the bracket onto the body of the pass through See Figure 6 If necessary detach one section of the mounting bracket by removing the two screws at each corner creating a C shape Slide the C shaped bracket onto the chamber and then reattach the missing section tightening all corner screws once the bracket is in pla...

Page 8: ...commodate wall thicknesses between 4 and 6 Longer lag bolts are required for thicker walls not provided by Terra NOTE Although the mounting brackets are designed to provide a sufficient seal against the wall surface silicone caulking may be used to fill any seams or gaps after the installation is complete Figure 7 Thread the lag bolt into the guide attached to the clean side bracket sandwiching th...

Page 9: ...l until the attached bracket flange contacts the wall surface 4 Ensure the bracket is flush against the wall and use a level to check the chamber positioning If necessary use shims to properly align the chamber in the wall cut out 5 Open the fire rated door and locate the predrilled holes along the interior edge Insert a fastener into the wall at each corner to temporarily tack the pass through ch...

Page 10: ...tlined in Section 2 1 2 For pass throughs with standard mounting brackets complete the installation instructions outlined in Section 2 2 For pass throughs with CleanMount brackets flush mount complete the installation instructions outlined in Section 2 4 3 Align the floor ramps with the bottom of the pass through so that the two notches on the rear of the ramp hook onto the studs below the pass th...

Page 11: ...rty door Raise or lower the chamber corners until the door latch engages the center of the catch Then adjust the support frame leveling feet to retain this alignment If your installation includes support brackets mount these to the chamber and the wall to achieve correct door alignment See Figure 3 in Section 2 2 above Protruding Exhaust Flange or Filter Housing 3 0 If the pass through arrived wit...

Page 12: ...desired a mild non abrasive detergent may also be used Use only light pressure when cleaning If the outside of the acrylic is exceptionally dirty or gritty rinse the surface first by lightly swabbing a saturated cloth over the surface and allowing surfactants to drain away Avoid rubbing dirt or grit into the surface Turn the cloth often and replace with a clean cloth frequently Dry the acrylic by ...

Page 13: ... separately For Terra s Policy and Procedures for Returning Goods see Terra s Internet site www TerraUniversal com Generally customers can improve the chance of collecting on a freight claim by following these procedures 1 formally requesting that the carrier inspect the shipment immediately upon suspecting damage or shortage to verify condition 2 notifying the carrier upon discovery of concealed ...

Page 14: ...irmed and Accepted Performed by Date All mounting brackets are secured tightly against the wall Support brackets if provided have been installed below the pass through No gaps larger than 1 16 exist between the pass through and the wall floor surface Pass through doors open smoothly and close completely with the latch centered in the corresponding catch The seal gasket on the inside of each door i...

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