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Automatic self-cleaning wood pellet boiler "compact"

TOBY B

14-19-23-32-42-52

DIRECTIONS

for use and maintenance

Prhovačka bb 22310 Šimanovci, Srbija

Tel/Fax. +381 22 381 63 259422

[email protected] www.termomont.rs

September 4, 2018

Summary of Contents for TOBY B 14

Page 1: ...aning wood pellet boiler compact TOBY B 14 19 23 32 42 52 DIRECTIONS for use and maintenance Prhovačka bb 22310 Šimanovci Srbija Tel Fax 381 22 480404 381 63 259422 podrska termomont rs www termomont rs September 4 2018 ...

Page 2: ...ing the boiler with a closed central heating system with circulation pump on the return line 11 5 5 Connecting the boiler with a closed central heating system with circulation pump on the flow line 13 5 6 Connecting the boiler with a closed central heating system SET version 14 5 7 Use of temperature relief valve with obligatory filling 15 6 Return line protection against condensation 15 7 Boiler ...

Page 3: ...1 Basic boiler data 2 ...

Page 4: ...er Φ 80 mm 80 mm 80 mm 80 mm 80 mm 80mm Air inlet diameter Φ 50 mm 50 mm 50 mm 50 mm 50 mm 50mm Exit flue gas temperature at total power 160 C 160 C 160 C 160 C 160 C 160 C Necessary draught 10 Pa 10 Pa 10 Pa 10 Pa 11 Pa 12 Pa Water volume 33 lit 44 lit 58 lit 78 lit 88 lit 98 lit Electrical network connection 220 V 50 Hz 220 V 50 Hz 220 V 50 Hz 220 V 50 Hz 220 V 50 Hz 220 V 50 Hz Electric energy ...

Page 5: ...required by the European norm EN 303 5 boiler chamber is made by welding 5mm thick steel plates all surfaces in touch with fire Other parts are made of 4mm steel Safety features Pellets are fed to boiler via internal transporter screw inside the storage tank From there pellets are fed over to heating chamber where they fall free to the designated combustion area the actual embedded burner of the b...

Page 6: ...area of the tubulators 5 Ash tray of the burner 6 Pellet doser 7 Embedded pellet burner 8 Upper external door with display 9 Tubulator handels 10 Cover of tubulators handles 11 Boiler housing upper part 12 Boiler housing lateral part 13 Pellet magazine 14 Pellet magazine cover mobile part 15 Pellet magazine cover fixed part 16 Covering hinges 5 ...

Page 7: ...ack revision opening lid 20 Small pellet magazine 21 Start line 22 Return line 23 Water probe 24 Spiral dispenser with motor 25 Fill drain tap 26 Boiler fan 27 Fumes probe 28 Flue line element 29 Spisal dispenser probe 30 Electrical cable lead 31 Boiler basement 32 Boiler legs adjustable 6 ...

Page 8: ...ation pump 34 Safety valve 35 Expansion vessel 2 Directions for storage and transport 2 1 Delivery form Boiler is shipped with plastic protection sleeve on a europallet Boiler must be in its upright position all the time 7 ...

Page 9: ...in their proper position 2 2 Delivery range Together with the boiler also the following parts are supplied Cleaning kit Warranty paper and this boiler manual Boiler regulation built in already Tap valve to be found below the housing on the return line circulation pump expansion vessel safety valve Along the boiler following parts are NOT INCLUDED Thermomanometer Mixing valve Air vent or boiler val...

Page 10: ...ion to it is borne exclusively by the person who was entrusted with the mounting of the central heating system and not by the boiler manufacturer sales representative or seller 4 Safety remarks While in use some parts of the boiler may be hot Don t touch the boiler without appropriate hand protection against heat If some parts of the boiler occur to be damaged it is strictly forbidden to continue ...

Page 11: ...BY H kamin is a boiler with natural draught so it requires a chimney not just to transport flue gases out of the boiler but also to create negative pressure necessary for boiler function Boiler requires pressure drop of 10 Pa Chimney is to be connected as depicted below and it is necessary to clean the chimney 1 2 per year 10 ...

Page 12: ...tween 1 5 and 2 5 bar closed systems Air vent is to be set at the highest point of the closed central heating system If the pressure is below 1 5 bar the filling process must be repeated For open systems working pressure depends on the overall height of the system and the open expansion vessel 1 bar for each 10 m is an estimate After the filling process is done it is obligatory to close the drain ...

Page 13: ...t the image above It is essential to have a thermometer and a manometer installed to the system Position 4 on upper scheme It is recommended to install a dirt catcher and also an anticondensation valve on the return line 3 way mixing valve CLosed expansion vessel position 7 should be mounted close to the boiler Vessel must be positioned so that its membrane is in horizontal position he volume od t...

Page 14: ...with preset 2 5 bar threshold should be mounted closed to the boiler Po sition 5 at the image above It is essential to have a thermometer and a manometer installed to the system Position 4 on upper scheme It is recommended to install a dirt catcher and also an anticondensation valve on the return line 3 way mixing valve CLosed expansion vessel position 7 should be mounted close to the boiler Vesse...

Page 15: ...cher The safety valve with preset 2 5 bar threshold is already mounted on the backside of the boiler and its connected directly to the boiler water jacket Position 18 drawing in Chapter 1 Sigurnosni ventil sa pragom otvaranja podešenim na 2 5 bar je već montiran na samom kazanu kotla Poglavlje 1 Pozicija 18 na crtežu kotla It is essential to have a thermometer and a manometer installed to the syst...

Page 16: ... temperature relief valve shown below must be present in the system The valve must be installed by a qualified technician in accordance with the instructions given in the manual from the producer of the valve We recommend the CALEFFI 544501 valve depicted below 6 Return line protection against condensation Every boiler is sensitive to condensation if the return line water temperature is too low In...

Page 17: ...Occasional seasonal cleaning consists of regular weekly cleaning plus detailed cleaning of the heating chamber from above How often do I need to clean the boiler This depends on several factors most important is the quality and purity of the wood pellets used Weekly cleaning has to be performed 1 2 per week seasonal cleaning 1 3 times during the heating season However if pellets of extremely bad q...

Page 18: ...Release the upper mobile part of the burner pot Attention Some boiler parts may be hot Clean the area around the burner Clean the area around the burner If you dont have a ash vacuum cleaner use the manual tools that are delivered with the boiler 17 ...

Page 19: ...the upper burner part back in place Release the screw balls that hold the plate below Clean the area inside with the ash cleaner or using manual tools When screwing back the holders screw completely so that no air can pass inside 18 ...

Page 20: ...If no vacuum cleaner is present use the hand tools as shown below 19 ...

Page 21: ...he boiler There are two bars coming out Now take the boiler KEY mount on the bar and move up down to release the ash from the heat exchanger tubulators Do this for both bars 7 3 Occasional seasonal cleaning Necessary equipment Gloves Ash removing vacuum cleaner OR manual cleaning set delivered with boiler Boiler KEY delivered with the boiler or fork key 13 Open the upper outter door of the boiler ...

Page 22: ...r lifters and one screw in the middle is visible The insulation coat is attached below this metal cap To unsrew the cap use boiler KEY Put the metal cap aside make sure you make no damage to the stone wall insulation below 21 ...

Page 23: ...KEY unscrew the upper cover of the heating chamber Lift the cover and put it on side Perform detailed cleaning of all parts that can be accessed Remove the ash The use of the ash vacuum cleaner would make this job faster and easier 22 ...

Page 24: ...ter the cleaning put back the cover and screw the holders Put everything back in its place Prhovačka bb 22310 Šimanovci Srbija Tel Fax 381 22 480404 381 63 259422 podrska termomont rs www termomont rs 23 ...

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