Terex Genie S-60 DC, Service And Repair Manual

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Service and Repair Manual July 2021
140 S
®
-60 DC • S
®
-60 FE Part No. 1299608GT
Electrical Schematic, DC/FE Models
+ -
+
-
+ -
+
-
+
-
+ -
+ -
+
-
+
-
C
H
AR
G
ER
TO
1
2V
W
AL
L
PL
U
G
+48V
C2-11
C2-8
B7
R181PWR OR
W V U
U V W
A
B
-
+
+
C
2-
10
C
2-
9
C245PSR GR
C16PLF OR/RD
C239HMS BL/WH
C27AUX RD
D81CAN0- GR
BAT GND BR
R181PWR OR
C
58
-7
S13
B
C
A
P198SEN RD
C111LFS OR
SENGND BK
B
A
C1-15 YL
C
16
-1
C
16
-2
C1-17
D81CAN0- GR
YL
C183RCV BL
C95-2
C95-1
C108ESL WH/BK
V191PCE WH/RD
W V U
A
B
-
+
+
W V U
A
B
-
+
+
30
86 85
87A
30
87A
1 8
2
7
5
4
6
3
U4
W V U
A
B
-
+
+
W V U
A
B
-
+
+
C69-2
C69-1
C
36
-1
C
36
-2
C
52
-1
C
52
-2
C2-12
C30-1
C2-3
C2-2
D81CAN0- GR
C1-2 YL
C1-3
C134PWR RD
D81CAN0- GR
C2-13
YL
C2-14
C2-17
C2-16
C108ESL WH/BK
C35RPM BK/RD
C34SA BK/WH
NC
C21IGN WH
R181PWR OR
C33STR BK
C134PWR RD
NC
NC
C27AUX RD
BATGND BR
A
C
B
DC/DC
CONVERTER 48/26V
01
O
U
T
-
02
O
U
T+
26
V
03
IN
-
04
IN
+
48
V
05
E
N
AB
LE
SEE
SHT 11
FOR
MORE
DETAIL
C18
FU
SE
L
IN
K
18
G
A
P1
82
BA
T
R
D
/1
4
BR
AK
E
BA
TG
N
D
B
R
/1
4
P1
82
Ba
t r
d/
14
BA
TG
N
D
B
R
/1
4
P1
81
Ba
t(b
) o
r/1
4
P1
81
Ba
t(b
) o
r/1
4
15
A
(V
FA
)
LEFT
FRONT
AC
MOTOR
RIGHT
FRONT
AC
MOTOR
F1
325A
F8
40A
B7 GND
BATTERY
TEMP
SENSOR
BA
TT
ER
Y
PA
C
K
B
7
+4
8V
C
AB
LE
2
/1
0G
A
C22
L53
48V CHARGER
C 88 R
CHARGER RLY
ONLY FOR ANSI VERSION
GR/YL
WH
BK
5
EN
C
O
D
ER
C65
6
7
8
1
2
3
4
C39
5
6
7
8
1
2
3
4
SHIELD BK
C26TSR(RF) WH/RD
D185SEN(RF) H W
D18 SEN(RF) 6 BL
P198SEN(B) RD
SENGND(B) BK
P181RET(B) OR
C32BRK(RF) WH/BK
BR
AK
E
EN
C
O
D
ER
C64
C38
5
6
7
8
1
2
3
4 5
6
7
8
1
2
3
4
SHIELD BK
C SL L 26T ( F) WH/RD
D185SEN( F) L WH
D18 SEN( F) 6 L BL
P198SEN(B) RD
SENGND(B) BK
P181RET(B) OR
C32BRK(LF) WH/RD
MOTOR1
FRONT LEFT
P181BAT(A) OR/14
P182BAT RD/14
5
6
7
8
1
2
3
4
C67 C41
C66 C40
RIGHT
REAR
AC
MOTOR
LEFT
REAR
AC
MOTOR
BR
AK
E
EN
C
O
D
ER
BR
AK
E
EN
C
O
D
ER
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
SHIELD BK
C R 26TSR(R ) WH/RD
D185SEN(R ) H R W
D18 SEN(R ) 6 R BL
P198SEN(A) RD
SENGND(A) BK
P181RET(A) OR
C32BRK(RR) WH/BK
SHIELD BK
C L LR 26TS ( ) WH/RD
D185SEN( ) H LR W
D18 SEN( ) 6 LR BL
D1 SEN( ) 98 A RD
P 81R T A OR 1 E ( )
C32BRK(LR) WH/RD
SENGND(A) BK
MOTOR2
REAR RIGHT
REAR
MOTORS
CONTROLLER
F2FDCON
C27
6
EN
G
S
TA
R
T R
EL
AY
M
AIN
C
O
N
TA
C
TO
R
-
H
IG
H
R
PM
R
EL
AY
EN
G
R
U
N
R
EL
AY
19 20 30
C27
C35
TO
E
N
G
IN
E
C
O
N
TR
O
L
PA
G
E
5
1
2
3
4
5
6
7
8
9
10
11
12
C32
RD
WH
BK
THERM SENSOR
ENCODER A
ENCODER B
EM BRAKE -
MOTOR1
REAR LEFT
THERM SENSOR
ENCODER A
ENCODER B
EM BRAKE -
C27
21
10
11
5
7
26
13
8
31
32
4
I/O GND
+5V PWR
COIL RETURN
C28
MOTOR2
FRONT RIGHT
FRONT
MOTORS
CONTROLLER
F2FDCON
C28
SY
S
PR
ES
SU
R
E
SR
P181BAT OR/14
P182BAT RD/14
C134PWR RD
HYBRID MODE LED L44
C34
C34
34 21 35 23 1 16 24 03
C
AN
0_
H
Y
L
C
AN
0_
L
G
R
C
AN
0T
M
_H
KE
Y
SW
_K
S1
PL
AT
L
EV
U
D
T
S
C
AN
0T
M
_L
H
YB
M
O
D
E
SE
L
D
U
M
P
LO
AD
17 2 4 19 20 5 10 11
PR
O
P
PR
ES
SU
R
E
R
EL
IF
E
N
C
H
YB
R
ID
M
O
D
E
LE
D
BA
T
M
O
D
E
LE
D
R
EM
O
TE
D
IS
AB
LE
R
EC
O
VE
R
Y
PU
M
P
O
VE
R
R
ID
E
N
C
HYDRAULIC OIL SYS
PRESSURE SENSOR
PROPEL DRIVER RELIEF HV
S26
FUNCTION
PUMP
MOTOR/ GENER.
EN
C
O
D
ER
C33
5
6
4
3
1
2
P181RET© OR
7 I/O GND
8 THERM SENSOR
31 ENCODER A
32 ENCODER B
25 +12V PWR
26 +5V PWR
13 COIL RETURN
6
C180RET BK
ECON
120
OHM C57
21 THERM SENSOR
10 ENCODER A
11 ENCODER B
5
EM BRAKE -
7 I/O GND
26 +5V PWR
13 COIL RETURN
8
THERM SENSOR
31 ENCODER A
32 ENCODER B
4
EM BRAKE -
KEY SW_KS1 1
SOFT_PER_IN1 14
NC 19
CAN0_H YL 23
CAN0_L GR 35
6
BATGND 14
KEY SW_KS1 1
CAN0_H YL 23
CAN0_L GR 35
+12V PWR 25
STEER SENSOR 27
L1
L2
/N
C
G
N
D
06
10 09
07
12 13
05
14
C
AN
0+
C
AN
0-
IN
TL
C
K2
BA
T-
LE
D
+
LE
D
-
B+
SE
N
B-S
EN
SENGND BK
C26TSR WH/RD
D185SEN WH
D186SEN BL
P198SEN RD
SENGND BK
C -1 7 3
C58-7
3
G
LO
W
P
LU
G
R
EL
AY