Terex Genie BBSKET14B-1001 Operator'S Manual Download Page 15

First Edition - First Printing

Operator’s Manual

Part No. 

57.0303.5193 

                              BUCKET - BASKET                                                              15 

  EXPLOSION OR FIRE hazards

•  Do not start the engine if you smell or detect 

LPG, gasoline, diesel fuel or other explosive 
substances.

•  Do not refuel the machine with the engine 

running.

•  Refuel the machine and charge the battery only 

in a well ventilated area away from sparks, naked 
flames and lighted cigarettes.

•  Do not operate the machine in dangerous 

environments or in places with flammable or 
explosive gases or materials.

•  Do not inject ether in engines equipped with glow 

plugs.

•  Do not leave fuel cans or bottles in unsuitable 

places.

•  Neither smoke nor use open flames in areas 

subject to fire dangers and in presence of fuel, 
oil or batteries.

•   Carefully handle all flammable or dangerous 

substances.

•   Do not tamper with fire-extinguishers or pressure 

accumulators.

Safety Precautions

  DAMAGED COMPONENT hazards

•  Do not use battery chargers or batteries with a 

voltage above 12V to start the engine.

•  Do not use the machine as a ground for 

welding.

  

PERSONAL INJURY hazards

•  Do not operate the machine in case of hydraulic 

oil or air leak. Air or hydraulic oil leaks can 
penetrate or burn the skin.

•  Always operate the machine in a well ventilated 

area to avoid carbon monoxide poisoning.

•  Do not lower the boom if the area underneath is 

not clear of personnel or obstructions.

Summary of Contents for Genie BBSKET14B-1001

Page 1: ...Bucket from serial n MXBC25014B 1001 500L Mixing Bucket from serial n MXBC50014B 1001 500L Man Conc Bucket from s n CB500MA14B 1001 500L Hyd Conc Bucket from s n CB500HY14B 1001 800L Man Conc Bucket...

Page 2: ...aintenance Page 41 Load Charts Page 45 Diagrams And Schemes Page 55 EC Declaration of Conformity Page 57 TEREX Global GmbH Muhlenstrasse 26 8200 Schaffhausen Switzerland Technical Assistance Service T...

Page 3: ...azardous situationwhich ifnotavoided will result in death or serious injury WARNING Orange indicatesahazardous situationwhich ifnotavoided couldresultindeathorserious injury CAUTION Yellow indicatesah...

Page 4: ...Operator s Manual 4 BUCKET BASKET Part No 57 0303 5193 First Edition First Printing Intentionally blank page...

Page 5: ...01 9013 GT 800L Loading Shovel 59 0201 9008 GT Brick Holder Basket 59 0401 2013 GT 250L Mixing Bucket 59 0401 2018 GT 500L Mixing Bucket 59 0401 2016 GT 500L Man Concrete Bucket 59 0401 2012 GT 500L H...

Page 6: ...Operator s Manual 6 BUCKET BASKET Part No 57 0303 5193 First Edition First Printing Intentionally blank page...

Page 7: ...ition First Printing Operator s Manual Part No 57 0303 5193 BUCKET BASKET 7 Labels And Plates Applied 09 4618 1352 800 Kg 09 4618 1353 09 4618 1354 09 4618 1355 09 4618 0922 50 mm 100 mm IDENTIFICATIO...

Page 8: ...Operator s Manual 8 BUCKET BASKET Part No 57 0303 5193 First Edition First Printing Intentionally blank page...

Page 9: ...the skin Always operate the telehandler in a well ventilated area to avoid carbon monoxide poisoning Do not lower the boom if the area underneath is not clear of personnel or obstructions SAFETY DEVIC...

Page 10: ...and provisions given in this section be sure that the methods cannot damage the telehandler and or the equipment directly or indirectly or make it unsafe contact TEREX Global GmbH Assistance Service f...

Page 11: ...ms They shall be skilled and trained about the telehandler and or the equipment use NOTICE The operator shall have a licence or a driving licence when provided for by the laws enforced in the country...

Page 12: ...istance from the telescopic boom and the lifted load Electrical hazards Keep away from the machine in case of contact with energized power lines Personnel on the ground must never touch or operate the...

Page 13: ...the cab or other raised parts always face the machine never turn the back When carrying out operations at hazardous heights over 1 5 meters from the ground always use approved fall restraint or fall...

Page 14: ...tentially dangerous conditions Before any maintenance or repair work remove the attachment MACHINE OPERATION hazards Absolutely avoid the following work situations Do not handle loads beyond the maxim...

Page 15: ...e fuel cans or bottles in unsuitable places Neither smoke nor use open flames in areas subject to fire dangers and in presence of fuel oil or batteries Carefully handle all flammable or dangerous subs...

Page 16: ...Operator s Manual 16 BUCKET BASKET Part No 57 0303 5193 First Edition First Printing Intentionally blank page...

Page 17: ...e cage NOTICE This equipment is coupled to the telehandler through the forks slots A SHOVEL GENERAL DESCRIPTION The shovel consists of a welded concave shaped steel structure designed to move and load...

Page 18: ...dinally to the main axis of the bucket This blade can rotate on bearings installed on the side walls of the bucket and is powered trough a hydraulic motor and a gear box which are located externally o...

Page 19: ...ffecting changes or carrying out interventions on the telehandler and or on the equipment other than those of routine maintenance is expressly forbidden Any modification of the telehandler and or of t...

Page 20: ...REX Global GmbH telehandlers Equipment Description GTH 2506 stage 3A 3B GTH 4014 stage 3A 3B GTH 4018 stage 3A 3B GTH 4016R stage 3B GTH 4018R stage 3B GTH 5021R stage 3B 500 L Loading Shovel 800 L Lo...

Page 21: ...prior to each work shift The inspection is designed to discover if anything is apparently wrong with a telehandler and or with an equipment before the operator performs the function tests The pre ope...

Page 22: ...oil level Top up if necessary See Maintenance chapter Check the following components or zones for damage missing or wrongly fitted parts or non authorised modifications electrical components and elect...

Page 23: ...ons before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discover...

Page 24: ...read and remember the workplace hazards then watch for and avoid them while moving setting up and operating the machine Be aware of and avoid the following hazardous situations drop offs or holes bum...

Page 25: ...uipment before starting using them Thisfamiliarisationensuresaproperuseduringwork WARNING Before using the telehandler inspect the job site and check for possible hazardous conditions Make sure that t...

Page 26: ...ING Aftersubstitution visuallychecktheattachment iscorrectlycoupledtotheboom beforeoperating themachine Awronglycoupledattachmentmay result in damage to persons or things Version with HYDRAULIC LOCKIN...

Page 27: ...ork slots and raise the equipment some centimetres Pitch the forks back to retract the load WARNING Secure the equipment longitudinal movement by the chain with shackle placed at its back anchoring th...

Page 28: ...ravelling with the load in the elevated position travelling on rough terrain or on grounds with obstacles and holes travelling across a slope or turning on a slope driving in bends too fast or too sha...

Page 29: ...opped but for those allowing to return the load within safety limits The display of the limiting device is divided into three areas LED s area Three LED s warn of the variation of the working conditio...

Page 30: ...the right attchment and then press ENTER to confirm Once the attachment has been selected the displayshowstheStandardScreenPage fig A From this screen page pushing PLUS for someseconds theoperatorcan...

Page 31: ...ees of inclination of the boom are shown by the angle indicator 2 All the load charts are placed into a dedicated holder installed in the cabin The tag 4 located at the top of each load chart indicate...

Page 32: ...ion and press switch shift the control lever to position to unload the material shift the control lever to position to load the material n GTH 4016R GTH 4018R GTH 5021R controls DANGER Before discharg...

Page 33: ...al mixer of the bucket The selector has a block to keep the switch pressed Before switching the selector to another position unlock the block at the top of the selector 2 Setting switch A to position...

Page 34: ...lever to position to open the discharge door shift the control lever to position to close the discharge door n GTH 4016R GTH 4018R GTH 5021R DANGER Before discharging the concrete make sure that nobod...

Page 35: ...raise it some centimetres Pitch the load back to cradle the load WARNING When loading round shaped objects as petrol drums etc bind them with straps or ropes and travel at reduced speed CAUTION Do not...

Page 36: ...aterial is stocked lower the concrete bucket on the ground check the discharge door is closed if not move the lever 2 clockwise for the manual version or the joystick for the hydraulic one introduce t...

Page 37: ...iate movements of the load with the lowest available speed travel at walking speed 1 5 km h DANGER Do not allow workers to walk or work under the load Do not leave the load unattended Warn all people...

Page 38: ...way after a working day a shift and at night Take all precautions to prevent damage to those persons who will approach the machine while stationary Park the machine so that it does not hinder other op...

Page 39: ...ned place Make sure the battery is dry and the cell plugs are tight Place a sign on the battery to warn of not using it If before disposal the battery is left in the open air it will be necessary to d...

Page 40: ...Operator s Manual 40 BUCKET BASKET Part No 57 0303 5193 First Edition First Printing Intentionally blank page...

Page 41: ...ng condition For this reason it is advisable to wash grease and servicethemachineproperly especiallyafterhaving worked under particular conditions muddy or dusty environments heavy operations etc Alwa...

Page 42: ...uit if any 5 Check the chains after every use and replace them if worn or damaged if any LUBRICANTS HEALTH AND SAFETY PRECAUTIONS Health A prolonged skin contact with oil can cause irritation Use rubb...

Page 43: ...tery switch located into the engine compartment MAINTENANCE INTERVENTIONS WARNING All maintenance interventions must be carried out with engine stopped parking brake engaged equipment flat on the grou...

Page 44: ...Operator s Manual 44 BUCKET BASKET Part No 57 0303 5193 First Edition First Printing Intentionally blank page...

Page 45: ...t No 57 0303 5193 BUCKET BASKET 45 Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH 2506 GTH 2506 09 4618 1426 WARNING The payload represents the weight of the equipment plus the weight of...

Page 46: ...Edition First Printing Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH 4014 GTH 4014 09 4618 1751 GTH 4014 09 4618 1752 WARNING The payload represents the weight of the equipment plus the...

Page 47: ...3 5193 BUCKET BASKET 47 Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH 4018 GTH 4018 09 4618 1724 GTH 4018 09 4618 1725 WARNING The payload represents the weight of the equipment plus the...

Page 48: ...0303 5193 First Edition First Printing Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH 4016R GTH 4018R WARNING The payload represents the weight of the equipment plus the weight of the ha...

Page 49: ...9 Load Charts LOADING SHOVEL AND MIXING BUCKET COUPLED TO GTH 5021R WARNING The payload represents the weight of the equipment plus the weight of the handled material i e bricks concrete and so on GTH...

Page 50: ...3 First Edition First Printing Load Charts BRICK HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH 2506 09 4618 1637 GTH 2506 WARNING The payload represents the weight of the equipment plus the weight...

Page 51: ...93 BUCKET BASKET 51 Load Charts BRICK HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH 4014 GTH 4014 09 4618 1639 GTH 4014 09 4618 1641 WARNING The payload represents the weight of the equipment plus...

Page 52: ...tion First Printing Load Charts BRICK HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH 4018 GTH 4018 09 4618 1714 GTH 4018 09 4618 1715 WARNING The payload represents the weight of the equipment plus...

Page 53: ...art No 57 0303 5193 BUCKET BASKET 53 Load Charts BRICK HOLDER BASKET AND CONCRETE BUCKET COUPLED TO GTH 4016R GTH 4018R WARNING The payload represents the weight of the equipment plus the weight of th...

Page 54: ...8 19 20 21 22 18 24 m 20 64 m 4000 kg 3000 kg 2000 kg 1500 kg 1000 kg 750 kg 500 kg 0 kg 250 kg 0 60 m 09 4618 1642 GTH 5021R 09 4618 1643 A B C D E 70 60 50 40 30 20 0 77 50 10 3 50 0 1 2 3 4 5 6 7 8...

Page 55: ...First Edition First Printing Operator s Manual Part No 57 0303 5193 BUCKET BASKET 55 Diagrams and Schemes HYDRAULIC DIAGRAM ONLY for Hydraulic Concrete Bucket...

Page 56: ...Operator s Manual 56 BUCKET BASKET Part No 57 0303 5193 First Edition First Printing Diagrams and Schemes HYDRAULIC DIAGRAM ONLY for Mixing Bucket...

Page 57: ...ctive 2006 42 EC Machinery Directive The machinery described below is suitable for Genie telehandlers models specified in the user manual Model Type Description Serial Number Manufacture Date Country...

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